FILTRABOX COMPACTX User manual

USER MANUAL

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TABLE OF CONTENTS
i. INTRODUCTION –pg. 3
ii. SPECIFICATIONS –pg. 4
iii. MACHINE DIAGRAM –pg. 5
iv. MACHINE DIAGRAM: USER INTERFACE –pg. 6
v. MACHINE DIAGRAM: MODULES –pg. 6
vi. ASSEMBLY INSTRUCTIONS –pg. 7
vii. INSTALLATION INSTRUCTIONS –pg. 8
viii. QUICK START INSTRUCTIONS
a. AUTHENTICATION –pg. 9
b. CALIBRATION –pg. 10
c. AIRFLOW SETTING –pg. 11
ix. FILTER REPLACEMENT INSTRUCTIONS
a. CHECK FILTER WARNING –pg. 13
b. FILTER CHECK FEATURE - pg. 14
c. REPLACING THE DUST PRE-FILTER –pg. 15
d. REPLACING THE HEPA DUST FILTER –pg. 15
e. OXY-CARBON GAS FILTER REPLACEMENT PROCEDURE –pg. 16
x. BLOWER MODULE REPLACEMENT –pg. 17
xi. ELECTRONICS MODULE REPLACEMENT –pg. 18
xii. SETTINGS
a. OPERATING MODE –pg. 19
b. FILTER CHECK –pg. 20
c. SELECT # OF BLWRS –pg. 20
d. NEW APPLICATION CALIBRATION –pg. 20
e. SERVICE MENU –pg. 20
xiii. EZ-LINK CONTROLLER SET-UP AND PIN-OUT - pg. 21
xiv. SUPPORT –pg. 23
xv. WARRANTY –pg. 24

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INTRODUCTION
Thank you for purchasing the premium engineered Filtrabox Fume extractor. Its
modular construction allows for high performance, easy serviceability and longer
life. In addition, the new "slim-line" design reduces the width of the extractor for
the most efficient floor layouts.
MICRO is designed for the entry level laser user who wants a more economical
solution yet still needs excellent performance and extreme space savings. The
tiny, yet powerful digital Micro-Blower Module easily extracts dust and fumes
from smaller laser applications, circulating the air through the filters and
outputting the clean air back into the room.
COMPACT Xis designed for laser users who need both compact dimensions and
high performance for demanding substrates or volume production. Its single
Blower Module easily extracts dust and fumes, circulating the air through the
filters, outputting the clean air back into the room.
EXPAND X-1 is designed for laser users who need more filter capacity as well as
greater airflow for demanding substrates and higher volume production. Its single
Blower Module easily extracts dust and fumes, circulating the air through the
filters, outputting the clean air back into the room. The EXPAND X-1 also has a
unique feature, made possible by our PATENT PENDING modular designs, which
allows the EXPAND X-1 to be UPGRADED into an EXPANDX-2 simply by adding a
Blower Module. The EXPAND X-1 can grow with your business!
EXPAND X-2 is designed for laser users who need more filter capacity as well as
extreme airflow for demanding substrates and commercial/industrial volume
production. With 2 Blower Modules as standard equipment, the EXPANDX-2 can
often be set-up to extract from two lasers simultaneously! Its dual Blower
Modules easily extracts dust and fumes, circulating the air through the filters,
outputting the clean air back into the room.
Servicing and maintaining the Filtrabox is a snap. The machine is made up of
modular parts, making it easy for you to swap-out and swap-in any module by
fastening a few screws and snapping a few cable connections per module.

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SPECIFICATIONS
Compact X
Voltage
120V / 240V
Frequency (Hz)
50 / 60
Wattage (kW)
1.1
Blower Type
1x Brushless
Length
(mm/inches)
525.65 / 20.695
Width
(mm/inches)
395.20 / 15.559
Height
(mm/inches)
746.40 / 29.386
Weight (kg/lbs)
45/99
Max Flow (CFM)
235
Pressure: (in. H2O)
42 (High Pressure)
Construction
Steel
Design
Modular/Independent Filters
Operating
Decibels
50
Display/Control
LCD/Push Button
Flow Control
Auto-Compensation
Warranty
1 year
Pre-Filter
FIL-P-CX-427
Cylindrical Pre-Filter
Media: F9 Glassfiber
Filtration Area: 6m²
HEPA Filter
FIL-P-CX-417
Rigid Aluminum HEPA Filter
Efficiency: 99.999% @ 0.3
Media: Glassfiber
Filtration Area: 6m²
Gas Filter
FIL-G-CX-407
OXY-CARBON Filter
Dual Action: Oxidation/Adsorption
Carbon Weight: 40 lbs

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MACHINE DIAGRAM

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MACHINE DIAGRAM –USER INTERFACE
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MACHINE DIAGRAM –MODULES

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ASSEMBLY INSTRUCTIONS
UNPACKING
! Useful Tip: The Filtrabox is shipped in custom packaging for maximum
protection during transport. Consider keeping the packaging should you wish to
ship the product again.
! Attention: The OXY-Carbon Gas Filter is HEAVY. Each filter weighs
approximately 50lbs each. Take appropriate care and precaution when lifting
the filter.
Remove all the packaging and place all of the parts on the floor. Take inventory of the parts included
with your kit:
1. Main Chassis + Blower Module (Pre-Installed)
2. Dust Pre-Filter
3. HEPA Dust Filter
4. OXY-Carbon Gas Filter
5. Lid Module
6. Threaded Inlet Adapter: designed to fit the with included 4” flex hose
7. Flex Hose: 4” diameter x 8 feet with hose clamp
a. Other hose adapters are optional
8. Power Cord: rated to 15 amps

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INSTALLATION INSTRUCTIONS
! Important Note: The Calibration system will take all the bends and restrictions
of the flex hose into account and provide optimal performance.
1. Screw the supplied 4” Flex Hose onto the inlet of the machine. Insert the hose into the threads
and turn anti-clockwise until it can longer turn. See figure below.
2. Secure the other end of the supplied 4” Flex Hose to your laser with the supplied Hose Clamp.
3. Place the Filtrabox in the final position that it will be regularly used. This is important for
Calibration as the system will take all the bends and flow restrictions of the flex hose into
account and provide optimal performance. Engage the brakes on the two front wheels to hold
the machine in place.
4. Install the supplied power cord onto the back of the Filtrabox and turn it on with the Main
Power Switch located on the bottom of the User Interface.

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QUICK START INSTRUCTIONS:
AUTHENTICATION, CALIBRATION & AIRFLOW SETTING
SAFETY
! Before connecting the device to a power source, ensure that the main power
switch in the rear of the device is in the off position “0”.
! Avoid plugging or unplugging the unit while it is powered ON ( “I” ).
AUTHENTICATION
! Device will not work until AUTHENTICATION has been performed. Filtrabox is
shipped in LOCKED mode by default.
To ensure that you have received a NEW and AUTHENTIC Filtrabox product, the device requires an
AUTHENTICATION CODE to UNLOCK its functions.
1. Acquire your AUTHENTICATION CODE by visiting www.filtrabox.com, or if you do not have
access to the internet by, calling 514.840.9696 ext. 102
2. Turn your Filtrabox ON using the main power switch located on the front of the device.
Filtrabox will request an UNLOCK code which is also known as the AUTHENTICATION CODE.
3. Once you have your AUTHENTICATION CODE, enter it into the Filtrabox via the buttons on
the User Interface on the front of the device to unlock it.
4. EXAMPLE: If your activation code is 123, enter 000123 into the system. (This is only an
example. 123 is not necessarily your activation code.)
5. Select the active digit by using the “left”and “right”arrows (indicated by the blinking
cursor).
6. Change the digit’s value with “up and down”arrows and move onto the next digit, by
pressing the “right” arrow.
7. Once you have entered your AUTHENTICATION CODE, press the “OK”button, which is
located to the left of the display to confirm your entry.
8. The screen will prompt you to “PRESS OK TO CALIBRATE” but DO NOT PRESS ANY BUTTONS
until you have read the CALIBRATION section on the next page.

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CALIBRATION
! Device must be calibrated to your specific laser engraver to function properly.
! Failure to calibrate the device prior to usage may significantly reduce the life of
your filters.
Once your Filtrabox has been UNLOCKED with the AUTHENTICATION CODE, it
is ready to be CALIBRATED to your specific laser engraver.
1. First, hook up the Filtrabox fume extractor to the Laser Engraver, with the supplied hose or
with the hose you intend to permanently use for the application. Arrange the laser, Filtrabox
and the hoses into their desired locations. This is important because the calibration process
takes the restrictions caused by the bends in the hose and positioning of the equipment into
account.
2. ! Pressing the “OK” button will trigger the Calibration process which will take
approximately one minute. If the calibration process fails, try restarting the system and
ensuring that nothing is obstructing the inlet or hose. If the calibration process continues to
fail, contact Filtrabox Technical support for help.
3. If you have previously set the number of blowers and wish only to Calibrate Filtrabox to a
new application, press the “Menu” button. Press the right arrow key to advance the screen
until you reach the “New Application Calibration” section. Press the “OK” button to initiate
Calibration. The Calibration process will take approximately one minute.

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AIRFLOW % SETTING
! USEFUL TIP 1: Use the “4-6 second rule” to determine adequate evacuation of
the laser; the “Airflow %” setting should be set to the value where you can
observe full evacuation of the fumes from the laser enclosure within 4-6 seconds
from the instant that the laser stops engraving/cutting. Check by opening the laser
top cover 4-6 seconds after the laser stops. There should NOT be any fumes visible.
If you cannot achieve the 4-6 second rule, you can try the 6-8 second rule, which is
also acceptable.
Set your “Airflow %” to the lowest possible setting that will adequately evacuate
the fumes from your laser. This ensures that you are using your filters to their
maximum potential which minimizes costs.
! USEFUL TIP 2: Start by setting your Filtrabox at 15% for a small sized laser or
25% for a medium sized laser, or 40% for a large sized laser and incrementally
increase up from those starting points, using the 4-6 second rule to determine the
minimum adequate evacuation setting.
SETTING THE AIRFLOW% SETTING
1. The Status screen is the first screen shown once the device has finished calibrating or finished
booting up. The device will display the current flow setting.
2. Turn on the blower by pressing the “Power” button while in the “MANUAL” setting.
3. Set the “Airflow %” to the desired starting point by pressing the “UP” or “Down” buttons.
! USEFUL REMINDER: Start by setting your Filtrabox at 15% for a small sized
laser or 25% for a medium sized laser, or 40% for a large sized laser and
incrementally increase up from those starting points, using the 4-6 second rule
to determine the minimum adequate evacuation setting.
4. Start engraving/cutting on the most smoke/odor generating substrate you will typically use.
5. Adjust the “Airflow %”until you see significant movement of the fumes towards the laser intake
vents.
6. Check to see if you have achieved the adequate evacuation flow using the 4-6 second rule or the
6-8 second rule.
7. Continue adjusting your flow until you are satisfied with the performance. The “Airflow %”
value will be automatically saved to memory.

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! The AUTO-COMPENSATION FLOW CONTROL feature, which is standard on
the Filtrabox, will maintain the set-point “Airflow %” by automatically
increasing power to the blowers as the filters get obstructed by the dust. You
do not have to manually change the “Airflow %” setting again – unless you
change your laser or use a more fume generating substrate. Note: “Airflow
%”represents the Airflow potential of your system.
8. When the laser is not in use, press the “Power” button to turn the blower(s) off.
9. Filtrabox has an EZ-link feature that allows you to turn the blowers ON or OFF remotely from the
laser (if this feature is available on your laser). See the EZ-LINK section of the manual.
YOUR FILTRABOX LASER EXTRACTOR IS
NOW SET-UP FOR OPERATION.

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FILTER REPLACEMENT INSTRUCTIONS
! When the “Check Filter” warning comes on, increasing the “Airflow %” value
WILL NOT increase actual airflow. The “Check Filter” warning indicates that the
“Airflow %” set-point can no longer be achieved despite the fact that the power
applied to the blower by the “AUTO-COMPENSATION FLOW CONTROL” feature
is at maximum value. This is most likely due to airflow blockage in the pre-filter
or HEPA filter from normal usage.
The Filtrabox Compact and Expand systems have 3 types of filters; Pre-Filter, HEPA filter and OXY-
Carbon Filter.
1. Pre-Filter FIL-P-CX-427: Collects fine dust
2. HEPA Filter FIL-P-CX-417: Collects ultra-fine dust
3. OXY-Carbon Filter FIL-G-CX-407: Adsorbs and destroys odor causing gases.
All three filters will need to be independently replaced at some point in time during the course of
normal usage.
“CHECK FILTER” WARNING
! Replacement filters can be purchased from: [email protected]om or call
514.840.9696 ext. 102
The “Check Filter” warning will appear on the screen when either Dust filters (Pre-Filter and/or the
HEPA) filter need replacement.
When the “Check Filter” warning comes on, increasing the “Airflow %” value WILL NOT increase actual
airflow. The “Check Filter” warning indicates that the “Airflow %” set-point can no longer be achieved
despite the fact that the power applied to the blower by the “Dynamic Flow Control” feature is at
maximum value. This is most likely due to airflow blockage in the Pre-filter or HEPA filter from normal
usage.

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“FILTER CHECK” FEATURE
! Useful Tip: Check for obstructions in the hose before ordering a new filter. An
obstruction in the hose may cause an erroneous “CHECK FILTER” WARNINGS.
! The Pre-Filter captures the majority of dust generated by the laser. Therefore,
it is the most frequently replaced dust filter in the system.
! Replacement filters can be purchased from your dealer or: [email protected]
or call 514.840.9696 ext. 102
1. If the “CHECK FILTER”warning comes on, go to the User Interface and press the “Menu”
button. Press the “left or right arrow” button to scroll through the menu functions until you
find the “CHECK FILTER” feature.
2. Press the “OK” button to initiate the “CHECK FILTER” process.
3. Filtrabox will assess the status of all the Dust Filters in your systems and then prompt you to
remove the Pre-Filter. Follow the instructions on the screen.
4. To remove the Pre-Filter first loosen all four Strap Clamps on the Lid, then unhook the Strap
Clamps and pull the lid straight up by the two Handles.
5. Remove the topmost Filter Alignment Ring and the Pre-Filter and set them aside, then put
the Lid back onto the HEPA Filter as in the image below. Hook the Strap Clamps back onto
to the Lid and ensure that they are tight.
6. Follow the prompt on screen and press the Enter Button to continue.
7. Filtrabox will then advise you to replace either the HEPA or the Pre-Filter depending on
their actual conditions. Or, the system will advise you to consider upgrading to a more
powerful model if the Airflow% setting is too high, which would cause the filters to be
inefficiently used (causing frequent filter changes).
8. When the filter check is complete, replace the Pre-Filter and the topmost Filter Alignment
Ring making sure that the Strap Clamps are tightened.

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REPLACING THE DUST PRE-FILTER FIL-P-CX-427
! Replacement filters can be purchased from your dealer or: [email protected]
or call 514.840.9696 ext. 102
! Important Note: The Filter Alignment Rings must be centered correctly into
each filter. They should fit inside both filters when installed correctly.
! To avoid any risk of electrical discharge, turn off and unplug the Filtrabox
before doing any activities that require disassembly of the unit.
1. Loosen all four Strap Clamps on the Lid by pressing the lever on the clamps. Unhook the Strap
Clamps and remove the Lid by lifting it straight up off the assembly.
2. Set aside the topmost Filter Alignment Ring.
3. Remove and replace the old Pre-Filter and ensure that the new one is centered correctly onto
the HEPA Filter and that it is oriented the right way up on the next Filter Alignment Ring.
4. Ensure that the new Pre-Filter is the right side up by following the label.
5. Replace the topmost Filter Alignment Ring that was set aside earlier onto the new Pre-Filter.
6. Replace the Lid back onto the machine and tighten all four Strap Clamps back onto the hooks.
7. Check the Machine Diagram on page 4 if necessary.
REPLACING THE HEPA DUST FILTER FIL-P-CX-417
! Replacement filters can be purchased from your dealer or: [email protected]
or call 514.840.9696 ext. 102
! Important Note: The Filter Alignment Rings must be centered correctly into
each filter. They should fit inside both filters when installed correctly.
! To avoid any risk of electrical discharge, turn off and unplug the Filtrabox
before doing any activities that require disassembly of the unit.
1. Loosen all four Strap Clamps on the Lid by pressing the lever on the clamps. Unhook the Strap
Clamps and remove the Lid by lifting it straight up off the assembly.
2. Set aside the topmost Filter Alignment Ring, the Pre-Filter, and the next Filter Alignment Ring.
3. Remove and replace the old HEPA Filter and ensure that the new one is centered correctly onto
the Gas Filter and that it is oriented the right way up on the next Filter Alignment Ring.
4. Replace one of the Filter Alignment Rings (they are all the same) that was set aside earlier onto
the new HEPA Filter.
5. Replace the Pre-Filter and the topmost Filter Alignment Ring that were set aside earlier onto
the new HEPA Filter as well.
6. Ensure that the new HEPA Filter and Pre-Filter are the right side up by following the labels.
7. Replace the Lid back onto the machine and tighten all four Strap Clamps back onto the hooks.
8. Check the Machine Diagram on page 4 if necessary.

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REPLACING THE OXY-CARBON GAS FILTER FIL-G-CX-407
! Replacement filters can be purchased from your dealer or: [email protected]
or call 514.840.9696 ext. 102
! When laser odor becomes evident, it is time to change the GAS FILTER.
! To avoid any risk of electrical discharge, turn off and unplug the Filtrabox
before doing any activities that require disassembly of the unit.
! Attention: The OXY-Carbon Gas Filter is HEAVY. Each filter weighs
approximately 50lbs each. Take appropriate care and precaution when lifting
the filter.
1. Loosen all four Strap Clamps on the Lid by pressing the lever on the clamps. Unhook the Strap
Clamps and remove the Lid by lifting it straight up off the assembly.
2. Set aside the three Filter Alignment Rings, the Pre-Filter, and the HEPA Filter.
3. Remove and replace the old Gas Filter and ensure that the new one is centered correctly onto
the Base Module.
4. Replace one of the Filter Alignment Rings (they are all the same) that was set aside earlier onto
the new Gas Filter and that it is oriented the right way up.
5. Replace the HEPA Filter and the next Filter Alignment Ring that were set aside earlier onto the
new Gas Filter and that it is oriented the right way up.
6. Replace the Pre-Filter and the topmost Filter Alignment Ring that were set aside earlier onto
the HEPA Filter and that it is oriented the right way up.
7. Ensure that all the Filters are the right side up by following the labels.
8. Replace the Lid back onto the machine and tighten all four Strap Clamps back onto the hooks.
9. Check the Machine Diagram on page 4 if necessary.

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BLOWER MODULE REPLACEMENT
! To avoid any risk of electrical discharge, turn off and unplug the Filtrabox
before doing any activities that require disassembly of the unit.
! Replacement modules can be purchased from your dealer or:
[e-mail] or call 514.840.9696 ext. 102
The Compact X comes standard with one Blower Module that can be easily replaced by removing a
few screws and disconnecting/connecting two cables.
1. !IMPORTANT! Ensure that the Filtrabox is powered off and unplugged.
2. Loosen all four Strap Clamps on the Lid by pressing the lever on the clamps. Unhook the
Strap Clamps and remove the Lid by lifting it straight up off the assembly.
3. Remove all three filters and all three Filter Alignment Rings between them; set these parts
aside.
4. Unplug the Fan Sensor plug from its socket on the top of the machine.
5. Remove all eight Phillip’s-head screws holding down the Blower Module.
6. Pull up the Blower Module by the two handles and unplug the wire harness on the module.
Once unplugged, the old blower module can be removed.
7. Plug in the wire harness for the new module then insert it into the machine.
8. Screw the eight Phillip’s-head screws back in.
9. Plug in the new Fan Sensor.
10. Reinstall all the filters and the lid with all four Strap Clamps as it was before. Refer to the
Machine Diagram on page 4 if necessary.
11. Plug in and power-on the unit, then go to the User Interface and press the “Menu” button.
Press the right arrow key to advance the screen until you reach the “New Application
Calibration” section. Press the “OK” button to initiate Calibration. The Calibration process
will take approximately one minute.

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ELECTRONICS MODULE REPLACEMENT
! To avoid any risk of electrical discharge, turn off and unplug the Filtrabox
before doing any activities that require disassembly of the unit.
The Electronics Module houses all the main electrical components and the main electronics
assemblies. In the event of damage or a malfunction, the entire module can be removed from
Filtrabox by removing a few screws and disconnecting a few cables. Contact Filtrabox to order.
1. !IMPORTANT! Ensure that the Filtrabox is powered off and unplugged.
2. Remove all six Phillip’s-head screws holding the Electronics Module in place.
3. Pull the Electronics Module out and place it on the floor in front of the machine with all the
wires still connected.
4. Disconnect all five wires that connect the Electronics Module to the rest of the machine:
a. The large white 5-pin connector
b. The two wires on the power switch
c. The ribbon cable on the main board
d. The small 2-pin JST connector
5. Remove the old Electronics Module and replace it with the new one by reconnecting the
wires that were disconnected in step 4.
6. Insert the new module into the machine and reuse the six Phillip’s-head screws to hold it in
place.
12. Plug in and power-on the unit, then go to the User Interface and press the “Menu” button.
Press the right arrow key to advance the screen until you reach the “New Application
Calibration” section. Press the “OK” button to initiate Calibration. The Calibration process
will take approximately one minute.

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SETTINGS
Press the “Menu” button and then use the “Left or Right” buttons to scroll through the settings
menus. Press the “OK” button to select the setting:
OPERATING MODE SETTING
There are 3 Modes of Operation. In all three modes, the user always controls the “Airflow %”setting by
simply pushing the “UP or Down” buttons at any time. To select the mode, press the “Up or Down”
arrows to scroll the options below and press the “OK” button to confirm your selection.
1. Manual Mode (On/Off)
This mode allows the user to manually choose the on/off state of the blowers in the
Filtrabox. This is the default mode. Toggle “ON/OFF”by pressing the “Power”arrow
key. The blower(s) will be engaged to the previously set “Airflow %”
2. Link On/Off
This mode uses the DB9 connection at the rear or the Filtrabox. The blowers will be
engaged at the previously set “Airflow %” when Laser requests it. (If feature is available
on the Laser.) When the Laser does not require any airflow, the system automatically
deactivates the blowers. If there is no laser system connected, the blowers will never
engage. See the Controller Set-up and Pin-Out example at the end of the manual.
3. Link On/Idle
This mode uses the DB9 connection at the rear or the Filtrabox. The blowers will be
engaged at the previously set “Airflow %” when Laser requests it. (If feature is available
on the Laser.) When the Laser system does not require operating airflow, the system
continues idle at a very low setting to contain fumes from the off-gassing of lasered
materials, and off-gassing of dust in the Filtrabox or the Laser enclosure. See the
Controller Set-up and Pin-Out example at the end of the manual.