Fireye EC485 User manual

1
®
DESCRIPTION
The EC485 converter is an accessory for both the Fireye®FLAME-MONITOR™ flame safeguard
control system and the 45FS1 and 45UVFS1 Flame Signature Scanner™ controls. The EC485 is an
RS232 to RS485 converter used to perform the following functions:
1. Customize the operating control messages and lockout alarm messages of the E300 Expansion
Module.
2. Interface between an IBM compatible PC running the FS700 Communication Software and the
45FS1 and 45UVFS1 Flame Signature Scanner to provide remote communications capability.
3. Interface between an IBM compatible PC running the E720 Communication Software and the
E340 Burner Management Control System to provide remote communications capability.
The EC485 provides the means to directly connect to any device that has RS485 communication
capability.
The EC485 is packaged with an RJ12 telephone jack mounted on a PC board to provide an easy
method to use the ED512 cables to interface to the EP programmers when customizing E300 mes-
sages.
The EC485 also includes a 120 VAC to 12 VDC power supply.
RS-485 Driver Control, RTS / SD Jumper:
The RS-485 side of the converter must be enabled to transmit data, and disabled when not transmit-
ting. Via a jumper on the converter, either “RTS” or “SD” is selected as the control means to auto-
matically enable and disable the converter.
With SD (Send Data) control selected, circuitry within the converter automatically controls the
transmitter by sensing the data on the RS-232 side. This circuitry enables the driver during data
transmission and disables the driver after the last character has been sent.
With RTS (Request To Send) control selected, the external software controls the driver by raising
and lowering the Request To Send line on the RS-232 side. Because the RTS timing is not precisely
controlled, this method is not usually suitable for Windows based systems.
EC485
RS232/RS485
CONVERTER
EC-4851
February 6, 2017

2

CUSTOMIZING E300 MESSAGES
The user can customize the lockout alarm message associated with each pair of terminals of the E300
Expansion Module. Each customized message can be up to 40 characters in length.
Note: Messages longer than 16 characters in length will scroll across the ED510 display. Messages
longer than 8 characters will scroll across the ED500 display.
The following equipment is required:
•An IBM compatible PC with E300 programming software (available on the E700 or E720 soft-
ware programs).
•EC485 (RS232 to RS485 converter with power supply).
•An ED512-2, -4, or -8 cable.
•EP programmer with an Engineering code of 28 or later.
1. Connect the EC485 converter to the serial COMMunication port of the IBM PC using an
appropriate serial communications cable. Depending on whether the IBM PC has a 9-pin or a
25-pin serial communications port, the cable should be configured as follows:
CABLE CONNECTIONS, DB25 to DB25 CABLE CONNECTIONS, DB25 to DB9
2. Connect the ED612 (RJ12 female connector provided with the EC485) to terminals TD(A), TD
(B), RD(A), and RD(B) on the EC485. The pins on the ED610 will line up with the terminals on
the EC485 converter.
3. Set the jumpers on the EC485 converter to SD and ECHO OFF. See diagram below.
4. Plug on end of the ED512-2, -4, -8 cable into the RJ12 jack on the ED612, and the other end into
either of the RJ12 jacks on the EP programmer.
5. Hook up power supply 61-6689 to +12V and GND. White stripe wire is (+) lead.
The Flame-Monitor control must be powered, and the operating control (L1-13) should be open.
For complete details on customizing the E300 lockout messages, refer to Bulletin E-3001.
81
32
23
20 4
75
66
47
58
22 9
11
22
33
44
55
66
77
88
20 20
TO IC485
Converter
To IBM PC TO IC485
Converter
To IBM PC
DB25(M) DB9(FM)
DB25(FM)
DB25(M)
RS-485
RS-232
FR. GRD
SHLD
TDA (-)
TDB (+)
RDA (-)
RDB (+)
+12VDC
GND
ECHO
ON
OFF RTS
SD
CONTROL
TD RD
ED512, -2, -4, -8
TO RJ12 CONNECTOR
ON EP PROGRAMMER
TO SERIAL
COMM PORT
ON IBM PC
ED612
WHITE STRIPE (+) LEAD
12 VDC POWER SUPPLY
61-6689
120 VAC
50/60HZ
(Approx 3/4” Thick)
2 1/8”
3 3/8”

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®
COMMUNICATING WITH 45FS1/45UVFS1 SIGNATURE SCANNERS OR 95IRS2/95UVS2/95DSS2
INTEGRATED SCANNERS
These flame scanners provide remote communications capability over an RS485 communication
data link. The data link uses a single, twisted shielded pair wire (e.g. Belden 8761) in a multi-drop
(e.g. daisy chain) wiring configuration. A Fireye communication software program running on an
IBM compatible PC is required for communicating with the flame scanners.
Since the flame scanners communicate over the data link via RS485, the EC485 RS232/RS485 con-
verter is required for the RS232 Serial Comm Port of the IBM PC. The EC485 converter should be
wired in the following manner:
For complete details on wiring and communicating with these flame scanners, refer to the following
bulletins:
COMMUNICATING WITH THE E340 BOILER CONTROL
The E340 Boiler Control also communicates over an RS485 communication data link. The data link
uses a single, twisted shielded pair wire (Belden 8761) with the E340 controls wired in a multi-drop
(e.g. daily-chain) wiring configuration. The Fireye communication software program (P/N E720W)
is required for communication with the E340 controls.
Fireye recommends using the E500 Communication interface when communicating with the E340
controls, since the E500 provides communication with the Flame-Monitor™ flame safeguard con-
trols as well. However, the EC485 converter can be used to communicate only with the E340 con-
trols.
SCANNER BULLETIN SOFTWARE BULLETIN
45FS1/45UVFS1
SIGNATURE SCANNERS
CU-32 & CU-33 CU-56 (FS700W/WINDOWS)
CU-39 (FS700/DOS)
95IRS2/95UVS2/95DSS2
INSIGHT INTEGRATED
SCANNERS
CU-95 CU-102 (FS950W/WINDOWS)
NOTES:
1. “ECHO” must be selected OFF.
2. For Windows programs (FS700W, FS950W) “SD” must be selected.
3. For DOS programs (FS700) “RTS” must be selected.
4. TD (A) and RD (A) on EC485 converter connected to COM B of 45FS1 scanner.
5. TD (B) and RD (B) on EC485 converter connected to COM A of 45FS1 scanner.
FR. GRD
SHLD
TDA (-)
TDB (+)
RDA (-)
RDB (+)
+12VDC
GND
ECHO
ON
OFF RTS
SD
CONTROL
120 VAC
50/60Hz
DATA COMMUNICATION LINK
(COM B) PIN 6
(COM A) PIN 4
TO 45FS1 SCANNERS
(COM B) PIN 6
(COM A) PIN 4
61-6689 WHITE STRIPE
TO +12 VDC
DB25 CONNECTOR
TO COMPUTER’S
RS232 SERIAL
COMMUNICATION
PORT
(ORANGE)
(BROWN)
COMMUNICATION TERMINATOR
ON LAST SCANNER
(OR)
(BR)
12 VDC
POWER SUPPLY

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Wire the EC485 converter to the E340 controls in the following manner:
For complete details on wiring and communicating with the E340 controls refer to bulletin BW-1000
(BoilerWorx, Windows 95 based software).
NOTICE
When Fireye products are combined with equipment manufactured by others and/or integrated into
systems designed or manufactured by others, the Fireye warranty, as stated in its General Terms and
Conditions of Sale, pertains only to the Fireye products and not to any other equipment or to the
combined system or its overall performance.
WARRANTIES
FIREYE guarantees for one year from the date of installation or 18 months from date of manufacture
of its products to replace, or, at its option, to repair any product or part thereof (except lamps, elec-
tronic tubes and photocells) which is found defective in material or workmanship or which otherwise
fails to conform to the description of the product on the face of its sales order. THE FOREGOING
IS IN LIEU OF ALL OTHER WARRANTIES AND FIREYE MAKES NO WARRANTY OF
MERCHANTABILITY OR ANY OTHER WARRANTY, EXPRESS OR IMPLIED. Except as
specifically stated in these general terms and conditions of sale, remedies with respect to any product
or part number manufactured or sold by Fireye shall be limited exclusively to the right to replacement
or repair as above provided. In no event shall Fireye be liable for consequential or special damages of
any nature that may arise in connection with such product or part.
FR. GRD
SHLD
TDA (-)
TDB (+)
RDA (-)
RDB (+)
+12VDC
GND
ECHO
ON
OFF RTS
SD
CONTROL
ED612
120 VAC
50/60Hz
COMMUNICATION TERMINATOR
ON LAST E340 CONTROL
(COM B) TERMINAL 80
(COM A) TERMINAL 81
TO E340 CONTROLS
(COM B) TERMINAL 80
(COM A) TERMINAL 81
DATA COMMUNICATION LINK
DB25 CONNECTOR
TO COMPUTER’S
RS232 SERIAL
COMMUNICATION
PORT
WHITE STRIPE
TO +12 VDC
EC485 CONVERTER
Note: The two jumpers on the EC485 converter should be set to “RTS” and “Echo Off.”
Note: TD (A) and RD (A) on EC485 converter connected to Terminal 80 (COM B) of E340 control.
TD (B) and RD (B) on EC485 converter connected to Terminal 81 (COM A) of E340 control.
61-6689 12 VDC POWER SUPPLY
FIREYEEC-4851
3 Manchester Road February 6, 2017
Derry, New Hampshire 03038 Supersedes APRIL 8, 2013
www.fireye.com