First Choice ECONO FLO VSA 165 User manual

810-1165.0413
ECONO FLO VSA 165 VARIABLE SPEED PUMP
OWNER’S MANUAL
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS • SAVE THESE INSTRUCTIONS
WARNING: Before installing this product, read and follow all warning notices and instructions accompanying this
pump. Failure to follow safety warnings and instructions can result in severe injury, death, or property damage.
ATTENTION INSTALLER: This manual contains important information about the installation, operation, and safe
use of this product. This information should be given to the owner/operator of this equipment.
NOTE: When pump is mounted permanently within 5 ft. of the inside walls of a swimming pool, you must use
No. 8 AWG or larger conductor to connect to bonding conductor lug.
WARNING: To reduce the risk of injury, do not permit children to use this product unless they are closely
supervised at all times.
CAUTION: For hot tubs and spas, do not install within an outer enclosure or beneath the skirt of a hot tub or spa
unless so marked.
Designed,
Engineered &
Manufactured
in the USA Ontario, Ca. 91761
www.firstchoicepool.com - [email protected]

810-1165.0413
WIRING
WARNING: RISK OF ELECTRICAL SHOCK OR ELECTROCUTION. This pool pump must be installed by a licensed or
certified electrician or a qualified pool serviceman in accordance with the National Electrical Code and all applicable
local codes and ordinances. Improper installation will create an electrical hazard which could result in death or damage
to property. Always disconnect power to the pool pump at the circuit breaker before servicing the pump. Failure to do
so could result in death or serious injury to serviceman, pool users or others due to electric shock.
1. Make sure all electrical breakers and switches are turned o
before wiring motor.
2. Make sure that the wiring voltage matches the motor
voltage (230v or 115v). If they do not match the motor will
burn up.
3. Choose a wire size from Chart 1. When in doubt use a
heavier gauge (larger diameter) wire. Heavier gauge will
allow the motor to run cooler and more ecient.
4. Cut wires to the appropriate length so they don’t overlap or
touch when connected to the terminal board.
5. Make sure all electrical connections are clean and tight.
6. Permanently ground the motor using the correct wire size
and type specied by National Electrical Code. Make sure
the ground wire is connected to an electrical service ground.
7. Bond the motor to the pool structure in accordance with the
National Electrical Code. Use a solid No. 8 AWG or larger
copper conductor. Run a wire from the brass external
bonding clamp to the pool bonding structure.
8. Connect the pump permanently to a circuit. Make sure no
other lights or appliances are on the same circuit.
50 Ft. 100 Ft.150 Ft.50 Ft. 100 Ft.150 Ft.
1/3 14 14 12 14 14 14
1/2 14 12 10 14 14 14
3/4 12 12 10 14 14 14
112 10 8 14 14 14
1
1/2
10 10 8 14 14 12
210 8 8 14 12 12
3– – – 12 12 10
SUPPLY WIRE SIZES (AWG)
Size and Length by Horsepower
230 Volts
115 Volts
HP
CHART 1
NOTE: If the pump is installed below the water level of the pool, close return and suction lines prior to opening
hair and lint pot on pump. Make sure to re-open valves prior to operating.
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810-1165.0413
ECONO FLO VSA 165 VARIABLE SPEED MOTOR
WARNINGS & ASSISTANCE
Please store this instruction sheet and the A.O. Smith user interface booklet in a safe place for future use.
Please carefully read the entire enclosed booklet for the operation and troubleshooting of the Econo Flo VSA 165.
For technical assistance or questions related to the
operation of the A.O. Smith motor and programming
of the user interface, please contact A.O. Smith:
Call: 800-262-6484 or 866-887-5216
Visit: www.aosmithmotors.com
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PUMP STRAINER BASKET
1. Turn o motor.
2. Relieve pressure in the system.
3. Turn the lid in a counter-clockwise direction until it stops.
4. Lift lid and remove basket.
5. Put the debris from the basket into the trash and rinse out the basket. If the
basket is cracked, it should be replaced.
6. Replace the basket and ll the pump pot and volute up to the inlet port with water.
7. Clean the cover, O-ring and sealing surface of the pump pot. Grease the O-ring with
Teon or silicone.
8. Reinstall the lid (Figure 1).
9. Make sure the lid O-ring is properly placed. Seat the lid then turn clockwise until
hand tight (DO NOT over tighten with tools) (Figure 2).
10. Turn the power “ON” at the house circuit breaker. Reset the pool time clock to the
correct time.
11. Open the manual air relief valve on top of the lter.
12. Stand clear of the lter. Start the pump.
13. Bleed air from the lter until a steady stream of water comes out. Close the manual
air relief valve.
FIGURE 1
FIGURE 2
WARNING: DO NOT open the strainer pot if pump fails to prime or if pump has been operating without water in the
strainer pot. Pumps operated in these circumstances may experience a build up of vapor pressure and may contain
scalding hot water. Opening the pump may cause serious personal injury. In order to avoid the possibility of personal
injury, make sure the suction and discharge valves are open and strainer pot temperature is cool to touch, then with
extreme caution.
WARNING: THIS FILTER OPERATES UNDER HIGH PRESSURE. WHEN ANY PART OF THE CIRCULATION SYSTEM (e.g.
LOCK RING, PUMP, FILTER, VALVES, ETC) IS SERVICED, AIR CAN ENTER THE SYSTEM AND BECOME PRESSURIZED.
PRESSURIZED AIR CAN CAUSE THE LID TO BLOW OFF WHICH CAN RESULT IN SEVERE INJURY, DEATH, OR PROPERTY
DAMAGE. TO AVOID THIS POTENTIAL HAZARD, FOLLOW THESE INSTRUCTIONS.
This unit, sometimes referred to as the “Hair and Lint Pot”, is the unit in front of the volute. Inside the chamber is the basket which must be kept
clean of leaves and debris at all times. View basket through the “See Through Lid” to inspect for leaves and debris. Regardless of the length of time
between lter cleaning, it is most important to visually inspect the hair and lint pot basket at least once a week. A dirty basket will reduce the
eciency of the lter and heater and also put an abnormal stress on the pump motor which would result in a costly repair bill.
CAUTION: To prevent damage to the pump and filter and for proper operation of the system, clean pump strainer
and skimmer baskets regularly.
Lid
O-Ring
Basket
Pot
Lid
Volute
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WINTERIZING CARE OF ELECTRIC MOTOR
If the air temperature drops below 35º F. the water in the pump
can freeze and cause damage. Freeze damage is not warrantable.
To prevent freeze damage follow the procedures listed below.
1. Shut o electrical power for the pump at the house circuit breaker.
2. Drain the water out of the pump case by removing the two drain
plugs from the case. Store the plugs in the pump basket.
3. Cover the motor to protect it from severe rain, snow, and ice.
4. Do not wrap the motor in plastic. It will cause condensation and rust
on the inside of the motor.
PROTECT FROM HEAT
1. Shade the motor from the sun.
2. Any enclosure must be well ventilated to prevent overheating.
3. Provide ample cross ventilation.
PROTECT AGAINST DIRT
1. Protect from any foreign matter or splashing water.
2. Do not store (or spill) pool chemicals near the motor.
3. Avoid sweeping or stirring up dust near the motor while
it is operating.
4. If a motor has been damaged by it voids the warranty.
PROTECT AGAINST MOISTURE
1. Protect from splashing pool water.
2. Protect from the weather.
3. Protect from lawn sprinklers.
4. If a motor has become wet – let it dry before operating.
Do not allow the pump to operate if it has been ooded.
5. If a motor has been damaged by water it voids the motor warranty.
NOTE: DO NOT wrap motor with plastic or other air tight materials. The motor may be covered during a storm,
for winter storage, etc., but NEVER when operating or expecting operation.
WARNING: RISK OF ELECTRICAL SHOCK OR ELECTROCUTION. This pool pump must be installed by a licensed or
certified electrician or a qualified pool serviceman in accordance with the National Electrical Code and all applicable
local codes and ordinances. Improper installation will create an electrical hazard which could result in death or damage
to property. Always disconnect power to the pool pump at the circuit breaker before servicing the pump. Failure to do
so could result in death or serious injury to serviceman, pool users or others due to electric shock.
WARNING: DO NOT open the strainer pot if pump fails to prime or if pump has been operating without water in the
strainer pot. Pumps operated in these circumstances may experience a build up of vapor pressure and may contain
scalding hot water. Opening the pump may cause serious personal injury. In order to avoid the possibility of personal
injury, make sure the suction and discharge valves are open and strainer pot temperature is cool to touch, then with
extreme caution.
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All moving parts are located in rear sub-assembly of this pump.
Tools required:
• inch open end wrench
• 9/16 inch open end wrench
• Flat and Phillips head screwdrivers
To remove and repair the motor sub-assembly perform the
following procedures.
1. Turn o the pump circuit breaker at the main panel.
2. Drain the pump by removing the drain plugs.
3. Remove the 6 bolts that hold the main pump body (strainer pot/
volute) to the rear sub-assembly.
4. GENTLY pull the two pump halves apart, removing the rear sub-
assembly.
5. Remove the diuser.
6. Hold the impeller securely in place and remove the impeller lock
screw by using a Phillips head screwdriver. The screw is a left-
handed thread and loosens in a clockwise direction.
7. Remove the shaft cap located at the back of the motor and hold the
shaft secure with a at-head screwdriver (Century) or 7/16 inch
open-end wrench (Franklin) .
8. To unscrew the impeller from the shaft, twist the impeller counter
clockwise.
9. Remove the four bolts from the seal plate to the motor, using a 9/16
inch wrench.
10. Place the seal plate face down on a at surface and tap out the
carbon/spring seal.
11. Clean the seal plate, seal housing, and motor shaft.
PUMP DISASSEMBLY
PUMP REASSEMBLY / SEAL REPLACEMENT
1. When installing the replacement ceramic/carbon seal, use silicone
sealant on the metal portion, before pressing into the seal plate.
2. Before installing the ceramic section of the seal into the impeller,
be sure the impeller is clean. Use a light density soap and water to
clean the seal. Press the seal into the impeller with your thumbs
and wipe o the ceramic and carbon faces with a clean cloth.
3. Remount the seal plate to the motor.
4. Screw the impeller onto the motor shaft.
5. Screw in the impeller lock screw (counter-clockwise to tighten).
6. Remount the diuser onto the seal plate.
7. Grease the diuser O-ring.
8. Assemble the motor sub-assembly to the strainer pot-pump body.
DO NOT tighten down any of the bolts until all 6 bolts are in place
and nger tight.
9. Fill the pump with water.
10. Reinstall the pump lid by turning clockwise until hand tight (DO
NOT over tighten with tools).
11. Prime the system; see Priming the Pump.
CAUTION: Be sure not to scratch or mar the polished seal faces. Seal will leak if faces are damaged.
CAUTION: The polished and lapped faces of the seal could be damaged if not handled with care.
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1
18
20
21
25
2
3
4
56
7
23
24 22 9
10
16
15
14
26
13
17
11
8
FIGURE 3
Part No. Description
1350V120 MTR, 56 Frame 1.65HP Variable Speed
2672-1350 Neoprene Motor Support Strip
3319-1500 Motor Base
4311-1450 Volute Faceplate
5711-1400 Gasket, Faceplate
6811-1090 Ceramic Impeller Seal
7310-7420 Champion 2 HP Full 2.5 HP UPR Impeller Assembly
8310-7470 Diuser Assembly
9805-0238 O-Ring-238
10 319-1420 Diuser Plate, Champion pump
11 319-3260 Lid, 6" Trap
13 805-0436 O-Ring, 6" Trap Lid
14 315-1400 Pump Housing, Mini SVL
15 805-0014 O-Ring, Pump Drain Plug
16 715-1200 3/8" Quarter Slot Plug (SD Wet End)
17 319-1430 Basket Assembly, Champion Pump
18 819-0035 Bolt .375-16 x .875 long
20 819-0020 Mach. Hex screw 3/8-16 x 1 1/4"
21 820-0017 3/8" Flat washer Type B, Pool Pumps
22 819-0018 #4-40 UNCS Bolt Schs
23 711-4300 Washer, Impeller
24 819-4360 Screw Phil. Pan Head Left Hand 1/4-20 x 1"
25 319-1766 Handle
26 820-0016 Hex Nut 3/8-16 Fin Serrated
Econo Flo VSA 165 Pump Replacement Parts
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RESTARTING INSTRUCTIONS & PRIMING THE PUMP
TROUBLESHOOTING
If the pump is installed below the water level of the pool, close
return and suction lines prior to opening hair and lint pot on
pump. Make sure to re-open valves prior to operating.
The pump strainer pot must be lled with water before the pump
is initially started. Follow these steps to prime the pump. For
2-speed pumps: Pump should run on high-speed for priming.
1. Remove the pump lid.
2. Fill the pump strainer pot with water.
3. Reassemble the pump lid onto the strainer pot. The pump is now
ready to prime.
4. Open the manual air relief valve on top of the lter, and stand clear
of the lter.
5. Turn on the switch or time clock.
6. When water comes out of the manual air relief valve, close the
valve. The system should now be free of air and circulating water to
and from the pool.
NOTE: Self-priming pump may take up to 3 minutes to reach a
lift height of 10 feet.
CAUTION: DO NOT run the pump dry. If the pump is run dry, the mechanical seal will be damaged and the pump
will start leaking. If this occurs, the damaged seal must be replaced. ALWAYS maintain proper water level in
your pool. If the water level falls below the skimmer opening, the pump will draw air through the skimmer,
losing the prime and causing the pump to run dry, resulting in a damaged seal.
FAILURE OF PUMP
1. Pump will not prime, too much air. Remedy:
a. Check suction piping and valve glands on all suction gate valves.
b. Secure lid on pump strainer pot and make sure lid gasket is in place.
c. Check water level to make sure skimmer is not drawing air.
2. Pump will not prime, not enough water. Remedy:
a. Make sure suction lines, pump strainer, and pump volute are
full of water.
b. Make sure valve on suction line is working and open
(some systems do not have valves).
c. Check water level to make sure water is available through skimmer.
REDUCED FLOW AND/OR HEAD
1. Air pockets or leaks in suction line. Remedy:
a. See item 1a of this section above.
2. Clogged impeller. Remedy:
a. Turn o electrical power to the pump.
b. Remove the bolts holding the volute to the seal plate.
c. Slide the motor and seal plate away from the volute.
d. Remove the diuser.
e. Clean debris from impeller. If debris cannot be removed,
complete the following steps:
(1) Remove left hand threaded bolt and gasket.
(2) Remove, clean and reinstall impeller.
(3) Reinstall left hand threaded bolt and gasket.
f. Reinstall the diuser and diuser O-ring.
g. Reinstall motor and seal plate into volute.
h. Tighten bolts securely.
3. Pump strainer clogged. Remedy:
a. Clean suction trap.
Designed,
Engineered &
Manufactured
in the USA Ontario, Ca. 91761
www.firstchoicepool.com - [email protected]
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