Flavor Burst FB 80S-26 User manual

Flavor Burst™
Frozen Beverage System
Model FB 80S-08
Model FB 80S-26
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
Phone: [phone]
Toll Free Number:
[phone]
Fax: [phone]
Table of Contents
WARRANTY
An installation and warranty form is provided with every FB 80S system, located inside the
FB 80S unit with this manual. It is important that the operator carefully review the
warranty and installation documents accompanying the unit before using this system. Any
questions or concerns regarding the warranty should be clarified upon delivery or
installation. For more information, contact your local authorized Flavor Burst™ distributor.
©2006 Flavor Burst Company Reprinted in September Printed in
All Rights Reserved The United States of America
Introduction…………………………………...……………………….………….…….…...………1
Safety Precautions……………………………..………………….………..……..….……....……1
Parts Identification/Function……...……………………………….……..…..……….…………...3
Daily Opening Procedures……..………………………………….…….…..…….….………….18
Daily Closing Procedures………………………………………….………..……….…..……….22
Replacing the Syrup Flavors……...………………………………………..…….….……….….26
Scheduled Maintenance…………...………………………………………..…….….……….….30
Equipment Setup…………………………………………………………...…..…..….………….46
Keypad Operations……………….……………………………………………..……...……...…60
Troubleshooting Guide……………….………………………………………..…..….………….66
Directory of Cleaning Procedures……………………………………………..….………….….72
Parts Replacement Schedule………...…………………………….…………...….……………73
Recommended Maintenance Items Replacement Schedule………………..….…….………74
Alternate Parts and Kits by Freezer Model……………………………………...…..………….74
Ordering/Service Information…………….…….…………………………………………….…..75

1
INTRODUCTION
Congratulations on your purchase of an
FB 80S series flavoring system! As a
food and beverage provider, your
customers are your greatest asset.
Your primary concern must be the
health and welfare of your customers.
This manual provides everyday
operating guidelines and procedures.
Special functions have been
incorporated into the equipment to
provide simple and effective cleaning
and sanitizing of your unit. We urge you
to follow these instructions carefully and
maintain strict sanitary practices in your
daily operating routine.
The FB 80S series system is an add-on
to a frozen beverage freezer designed
to inject concentrated flavorings
throughout frozen beverage product as
it is dispensed. To dispense a flavored
product, the operator first selects the
flavor(s) from the system keypad. The
draw-handle must then be moved into
the open position in a smooth
continuous motion to activate the FB
80S system and dispense flavored
product. Returning the draw-handle to a
closed position will stop product flow
and the FB 80S system.
Flavor Burst™ syrup is stored within the
equipment cabinet in 1 gallon
disposable bags. Proper syrup injection
rate is maintained by adjusting the flavor
level on the system keypad.
Components of the FB 80S system
should be cleaned daily to ensure the
highest standard of sanitation. When
your equipment is delivered or if it has
been unused for more than 24 hours,
follow the DAILY OPENING
PROCEDURES.
SAFETY PRECAUTIONS
Always follow these safety precautions
when operating the Flavor Burst system:
DO NOT operate the system
without reading this operator’s manual.
Failure to follow this instruction may
result in equipment damage, poor
system performance, health hazards, or
personal injury.
DO NOT operate the system
unless it is properly grounded. Failure to
follow this instruction may result in
electrocution.
DO NOT operate the system with
larger fuses than specified on the
system data label. Failure to follow this
instruction may result in electrocution or
damage to the machine. Consult your
electrician.
DO NOT put objects or fingers in
the door spout. Failure to follow this
instruction may result in contaminated
product or personal injury from blade
contact.
The FB 80S cabinet system must
be placed on a level surface capable of
supporting at least 220 lbs of weight.
Failure to comply may result in personal
injury or equipment damage.

2
DO NOT install the unit in an area
where a water jet could be used, and do
not use a water jet to clean or rinse the
system. Failure to follow these
instructions may result in serious
electrical shock.
NOISE LEVEL: Airborne noise emission
does not exceed 70 dB(A) when
measured at a distance of 1.0 meter
from the surface of the machine and at a
height of 1.6 meters from the floor.
NOTE: Operations Manual
subject to change. Contact your local
distributor for most recent updates
concerning the FB 80S unit.

3
PARTS IDENTIFICATION/FUNCTIONS
General System Overview (See Figure 1)

4
Figure 1

5
Cabinet (See Figure 2)

6
Figure 2

7
Blending Assembly and Related Parts (See Figure 3)

8
Figure 3

9
Syrup Pump and Related Parts (See Figure 4)

10
Figure 4

11
Sanitizer Pump and Related Parts (See Figure 5)

12
Figure 5

13
Electronic Parts and Connections (See Figure 6)

14
Figure 6

15
Spare Parts Kit (See Figure 7)

16
Figure 7

17

18
NOTE: YOUR HANDS SHOULD BE
CLEANED AND SANITIZED BEFORE
YOU PERFORM THE FOLLOWING
PROCEDURES.
NOTE: THE FOLLOWING
PROCEDURES REQUIRE
APPROVED, SERVICEABLE AND
SANITIZED TOOLS AND BRUSHES.
CONTACT YOUR LOCAL
DISTRIBUTOR FOR RECOMMENDED
SUPPLIES.
NOTE: USE AN APPROVED
CLEANER AND SANITIZER FOR THE
FOLLOWING PROCEDURES. REFER
TO MANUFACTURER’S
INSTRUCTIONS FOR PROPER
PREPARATIONS OF THESE
CLEANING AGENTS.
NOTE: INSPECT ALL WEAR ITEMS
AND REPLACE IF NECESSARY.
Ensure that the Blending System has
been disassembled and cleaned
according to the DAILY CLOSING
PROCEDURES. This is typically
performed at the close of the previous
business day.
Sanitizing the Blending System
1. Prepare approved sanitizer solution
according to manufacturer’s instructions.
2. Remove the Manifold cap and set it
on a sanitary tray. Spray the 9-Tube
Assembly Manifold opening with
approved sanitizer solution and allow it
to sanitize for at least 1 minute. (See
Figure 8.)
Figure 8
3. Place the 9-Tube Assembly in a
container to catch the sanitizer solution.
(See Figure 9.)
Figure 9
DAILY OPENING PROCEDURES

19
4. Place only the Blending Head portion
in an approved sanitizer solution,
keeping the Drive Motor above the
water line. Press ROTOR FLUSH to
sanitize the enclosed auger. Allow the
Blending Head to soak for at least 1
minute. (See Figure 10.)
Figure 10
5. Hang the Blending Assembly and the
9-Tube Assembly on the Accessory
Hanging Bracket to dry. (See Figure 11.)
Figure 11
6. The following do not need to be
sanitized on a daily basis as part of the
daily opening procedures. However,
inspect these areas and if necessary,
clean according to instructions in the
SCHEDULED MAINTENANCE section:
(See Figure 12.)
• 9-Tube Assembly Coupler
• 9-Tube Assembly Tubes
• Spigot Switch
• Keypad and Keypad Bracket
• Blending Adapter (clean
according to instructions when
freezer door has been removed)
• Outer surfaces of Blending Motor
• Exposed surfaces of Cabinet
• Mounting Bracket
Figure 12