Flavor Burst TS 44BEV User manual

©2014 Flavor Burst Company Printed in January Printed in
All Rights Reserved The United States of America
Flavor Burst®
Frozen Beverage System
Model TS 44BEV
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: [phone]
Toll Free Number: [phone]
Fax: [phone]
www.flavorburst.com
For pricing, ordering and support, contact one
of our qualified distributors.
Warranty
An installation and warranty form is provided with every TS 44BEV system, located inside the
TS 44BEV unit with this manual. It is important that the operator carefully review the warranty and
installation documents accompanying the unit before using this system. Any questions or concerns
regarding the warranty should be clarified upon delivery or installation. For more information, contact
your local authorized Flavor Burst ®distributor.

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TABLE OF CONTENTS
Safety Precautions and Procedure Notes….…………….………..……..….…………....3
Introduction……………………………...………………………………………….………….4
Parts Identification/Function……...……………………….……..…..……….……..….…..5
Daily Opening Procedures……..………………………….…….…..…….………..……...22
Sanitizing the Blending System……………………………….……………...…...…22
Assembling the Blending Assembly………………...………………………….....…23
Installing the Blending System………………………………….……………...…....23
Other items to check during opening procedures……………………………….…24
Daily Closing Procedures………………………………………….……………….………26
Removing the Blending System…………………………………...…………....…...26
Disassembling the Blending Assembly………………………………………...……27
Sanitizing the Blending System…………………………………....………….....…..27
Replacing the Syrup Flavors…………...…………………………..…….………...……...30
Scheduled Maintenance…………...……………………………….…….………...…...….34
Clean-In-Place (CIP) Procedure…………………………………....…………..…...34
CIP –Phase 1: 9-Tube Assembly Cleaning……………………………...…34
CIP –Phase 2: Syrup System Cleaning………….....……………….......…35
CIP –Phase 3: Reassembly………………………………….……….......…37
Priming the Syrup System………………………………….....…………...….......…38
Refilling the Sanitizer Tank…………………………………..........……………....…40
Cleaning the Spout Adapter………………………………….....…………...........…40
Replacing Blending Head O-Rings………………………………….....………....…41
Miscellaneous Cleaning Procedures…………………………………………......…42
Area Under the Cabinet………………………………….....……………...…42
Inside the Cabinet………………………..…….....………….……….........…43
Tube / Cable Casing Assemblies………………………….………….…..…43
Blending Assembly Suspension Bracket…………………………....………43
9-Tube Assembly Syrup Lines……………………....……………….…....…43
Winterizing the Unit ………………………………..…………...……………..…...…44

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Equipment Setup……………………………………………………...…..……….……..….48
Installing the Spout Adapter…………………………………..…………………...…48
Installing the Touchscreen and Mounting Bracket……...………………...….....…48
Spigot Switch Options…………………………………………………………………50
Installing the ELE 510 Spigot Switch Externally……………………………………50
Installing the ELE 510 Internally on a Taylor 428 / 430 Freezer………………….52
Sanitizing the Blending System………………………………………...………....…54
Assembling the Blending Assembly…………………………………....…...…....…54
Recommended Mounting Positions for the Blending System …………...……...55
Installing the Blending System and Suspension Bracket………………….…...…56
Mounting the Tube / Cable Casing Assemblies……………………...……….....…57
Connecting the Unit Syrup Lines………………………………………….….......…59
Installing and Filling the Sanitizer Tank………………………….…………….....…62
Power Connections and Power Up……………………………………….…........…63
Installing Flavors and Priming Syrup Lines………………………...……….…...…64
Touchscreen Operations…………...…….……………………………………....……...…66
Calibrating the Touchscreen……………..….…………………………………….…66
Enabling the TS 44BEV System….……………………………………………….…67
Testing the TS 44BEV System…………..…………………....……………...…...…69
Draw Modes Options….………………………………………………………...…….70
Enabling the Standard Manual Draw Mode…………............................…71
Dispensing Product –Standard Manual Draw Mode……………….…..…72
Enabling the Timed Serving Size Draw Mode………..………………….....73
Dispensing Product –Timed Serving Size Draw Mode……………….…..74
Setting Serving Size Timing……………....………………..…................................75
Adjusting the End of Serving Delay Timing………………………………...……….77
Assigning Flavors to the Menu……………………………………………………….78
Adjusting Flavor Dispense Rate………………………...…………………….......…79
Adjusting Alternating Flavor Timing………………………………….………..….…80
Enabling the Injector Flush Feature…..……………………………………………..82
......82 Accessing the Water / Syrup Flush Mode…………………………………….……83
Accessing the Prime Syrup Pump Mode…………………………………….…...…84
Enabling Pass Code Feature.…………………………………………..…..……..…85
Accessing and Resetting the Serving Count……………………………….……….86
Accessing the Diagnostics Information...…………………....................................87
Enabling the Second Language Option……………………………………………..88
Enabling the Dispense Instruction Screen………………………………………….89
Enabling the Self Serve Mode…………………………………………………….….90
Updating and Creating Touchscreen Labels………………..…………………...…92
Uploading the Touchscreen Labels…………………………….……………….......93
Reformatting the SD Card……..…………………………………………………..…95
Directory of Cleaning Procedures……………………………...………………..…….….96
Parts Replacement Schedule………...………………….………………..….……...….…97
Recommended Maintenance Items Replacement Schedule………………....………98
Alternate Parts and Kits by Freezer Model……………………………...………..…..…98
Ordering/Service Information…………….…….…...………………………………...…..99

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Always follow these safety precautions when
operating the Flavor Burst®system:
DO NOT operate the system without
reading this operator’s manual. Failure to follow
this instruction may result in equipment
damage, poor system performance, health
hazards, or personal injury.
DO NOT operate the system unless it is
properly grounded. Failure to follow this
instruction may result in electrocution.
DO NOT operate the system with larger
fuses than specified on the system data label.
Failure to follow this instruction may result in
electrocution or damage to the machine.
Consult your electrician.
DO NOT put objects or fingers in the
door spout. Failure to follow this instruction may
result in contaminated product or personal
injury from blade contact.
The TS 44BEV cabinet system must be
placed on a level surface capable of supporting
at least 220 lbs of weight. Failure to comply
may result in personal injury or equipment
damage.
DO NOT install the unit in an area where
a water jet could be used, and do not use a
water jet to clean or rinse the system. Failure to
follow these instructions may result in serious
electrical shock.
NOISE LEVEL: Airborne noise emission
does not exceed 70 dB(A) when measured at a
distance of 1.0 meter from the surface of the
machine and at a height of 1.6 meters from the
floor.
NOTE: Operations Manual subject to change.
Parts and part numbers may vary from what is
shown and listed. Contact your local distributor
for most recent updates concerning the unit.
NOTE: Your hands should be cleaned and
sanitized before you perform these procedures.
NOTE: The procedures in this manual require
approved, serviceable and sanitized tools and
brushes. Contact your local distributor for
recommended supplies.
NOTE: Use an approved cleaner and sanitizer
for the procedures in this manual. Refer to
manufacturer’s instructions for proper
preparations of these cleaning agents.
NOTE: Inspect all wear items during
procedures and replace if necessary.
NOTE: Consult your local distributor if you
have any questions concerning differences.
NOTE: If installing this unit on a frozen
carbonated beverage freezer, please refer to
the TS 80FCB operations manual for
instructions on installing, maintaining and
operating the FCB side components.
SAFETY PRECAUTIONS & PROCEDURE NOTES -- PLEASE READ!

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Congratulations on your purchase of a TS 44BEV flavoring system! As a food and beverage provider,
your customers are your greatest asset. Your primary concern must be the health and welfare of your
customers. This manual provides everyday operating guidelines and procedures. Special functions
have been incorporated into the equipment to provide simple and effective cleaning and sanitizing of
your unit. We urge you to follow these instructions carefully and maintain strict sanitary practices in your
daily operating routine.
The TS 44BEV series system is an add-on to a frozen beverage freezer designed to blend
concentrated flavorings throughout the base product as it is dispensed. Dispensing Flavor Burst
product is very simple. Select a flavor from the Touchscreen and draw the product. The Flavor Burst
system will automatically flavor the product at the spout. You can also have multiple flavors per
serving. Simply select the flavors from the Touchscreen and draw the product. The system will switch
from one flavor to the next in a smooth, continuous motion, layering the serving with different, delicious
flavors.
Flavor Burst®syrup is stored within the equipment cabinet in 1 gallon disposable bags. Proper syrup
injection rate is maintained by adjusting the flavor level on the Touchscreen.
Components of the TS 44BEV system should be cleaned daily to ensure the highest standard of
sanitation. When your equipment arrives or if it has been unused for more than 24 hours, follow the
DAILY OPENING PROCEDURES.
INTRODUCTION