Flavor Burst TS 80BEV User manual

©2014 Flavor Burst Company Printed in January Printed in
All Rights Reserved The United States of America
Flavor Burst®
Frozen Beverage System
Model TS 80BEV
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: [phone]
Toll Free Number: [phone]
Fax: [phone]
www.flavorburst.com
For pricing, ordering and support, contact one
of our qualified distributors.
Warranty
An installation and warranty form is provided with every TS 80BEV system, located inside the
TS 80BEV unit with this manual. It is important that the operator carefully review the warranty and
installation documents accompanying the unit before using this system. Any questions or concerns
regarding the warranty should be clarified upon delivery or installation. For more information, contact
your local authorized Flavor Burst ®distributor.

1
TABLE OF CONTENTS
Introduction……………………………...………………………………………….………….4
Safety Precautions……………………………..…………….………..……..….…………....4
Parts Identification/Function……...……………………….……..…..……….……..….…..5
Daily Opening Procedures……..………………………….…….…..…….………..……...22
Sanitizing the Blending System……………………………….……………...…...…22
Assembling the Blending Assembly………………...………………………….....…23
Installing the Blending System………………………………….……………...…....24
Other items to check during opening procedures……………………………….…24
Daily Closing Procedures………………………………………….……………….………26
Removing the Blending System…………………………………...…………....…...26
Disassembling the Blending Assembly………………………………………...……27
Sanitizing the Blending System…………………………………....………….....…..27
Replacing the Syrup Flavors…………...…………………………..…….………...……...30
Scheduled Maintenance…………...……………………………….…….………...…...….34
Clean-In-Place (CIP) Procedure…………………………………....…………..…...34
CIP –Phase 1: 9-Tube Assembly Cleaning……………………………...…34
CIP –Phase 2: Syrup System Cleaning………….....……………….......…35
CIP –Phase 3: Reassembly………………………………….……….......…38
Priming the Syrup System………………………………….....…………...….......…39
Refilling the Sanitizer Tank…………………………………..........……………....…41
Cleaning the Spout Adapter………………………………….....…………...........…41
Replacing Blending Head O-Rings………………………………….....………....…42
Miscellaneous Cleaning Procedures…………………………………………......…44
Area Under the Cabinet………………………………….....……………...…44
Inside the Cabinet………………………..…….....………….……….........…44
Blending Assembly Suspension Bracket…………………………....………45
Tube / Cable Casing Assemblies………………………….………….…..…45
9-Tube Assembly Syrup Lines……………………....……………….…....…45
Winterizing the Unit ………………………………..…………...……………..…...…46

2
Equipment Setup……………………………………………………...…..……….……..….50
Installing the Spout Adapter…………………………………..…………………...…50
Installing the Touchscreen and Mounting Bracket……...………………...….....…50
Spigot Switch Options…………………………………………………………………52
Installing the ELE 510 Spigot Switch Externally……………………………………53
Installing the ELE 510 Internally on a Taylor 428 / 430 Freezer………………….54
Sanitizing the Blending System………………………………………...………....…56
Assembling the Blending Assembly…………………………………....…...…….…56
Installing the Blending System and Suspension Bracket……………………....…57
Mounting the Tube / Cable Casing Assemblies……………………...……….....…59
Connecting the Unit Syrup Line……………………………………………….......…61
Installing and Filling the Sanitizer Tank………………………….…………….....…61
Power Connections and Power Up……………………………………….…........…62
Installing Flavors and Priming Syrup Lines………………………...……….…...…63
Touchscreen Operations…………...…….……………………………………....……...…66
Calibrating the Touchscreen……………..….…………………………………….…66
Enabling the TS 80BEV System….……………………………………………….…67
Testing the TS 80BEV System…………..…………………....……………...…...…69
Draw Modes Options….………………………………………………………...…….70
Enabling the Standard Manual Draw Mode…………............................…71
Dispensing Product –Standard Manual Draw Mode……………….…..…72
Enabling the Timed Serving Size Draw Mode………..………………….....73
Dispensing Product –Timed Serving Size Draw Mode……………….…..74
Setting Serving Size Timing……………....………………..…................................75
Adjusting the End of Serving Delay Timing…………………………………..….….76
Assigning Flavors to the Menu……………………………………………………….77
Adjusting Flavor Dispense Rate………………………...………………….…......…78
Adjusting Alternating Flavor Timing………………………………….………..….…80
......78 Enabling the Injector Flush Feature……..………………………………………..…81
......79 Accessing the Water / Syrup Flush Mode……………………………….…..…...…82
Accessing the Prime Syrup Pump Mode……………………………………..…..…83
Enabling the Pass Code Feature.…………………………………………..……..…84
Accessing and Resetting the Serving Count……………………………….……….85
Accessing the Diagnostics Information...…………………....................................86
Enabling the Second Language Option……………………………………………..87
Enabling the Dispense Instruction Screen………………………………………….88
Enabling the Self Serve Mode…………………………………………………….….89
Updating and Creating Touchscreen Labels………………..…………………...…90
Uploading the Touchscreen Labels…………………………….……………….......92
Reformatting the SD Card……..…………………………………………………..…94
Directory of Cleaning Procedures……………………………...………………..…….….96
Parts Replacement Schedule………...………………….………………..….……………97
Recommended Maintenance Items Replacement Schedule………………....………98
Alternate Parts and Kits by Freezer Model……………………………...…….…..…….98
Ordering/Service Information…………….…….…...………………………...……....…..99

3
PAGE INTENTIONALLY LEFT BLANK

4
Congratulations on your purchase of a
TS 80BEV series flavoring system! As a food
and beverage provider, your customers are
your greatest asset. Your primary concern
must be the health and welfare of your
customers. This manual provides everyday
operating guidelines and procedures. Special
functions have been incorporated into the
equipment to provide simple and effective
cleaning and sanitizing of your unit. We urge
you to follow these instructions carefully and
maintain strict sanitary practices in your daily
operating routine.
The TS 80BEV series system is an add-on to a
frozen beverage freezer designed to blend
concentrated flavorings throughout the base
product as it is dispensed. Dispensing Flavor
Burst product is very simple. Select a flavor
from the Touchscreen and draw the product.
The Flavor Burst system will automatically
flavor the product at the spout. You can also
serve multiple flavors per serving. Simply
select the flavors from the Touchscreen and
draw the product. The system will switch from
one flavor to the next in a smooth, continuous
motion, layering the serving with different,
delicious flavors.
Flavor Burst®syrup is stored within the
equipment cabinet in 1 gallon disposable bags.
Proper syrup injection rate is maintained by
adjusting the flavor level on the system
Touchscreen.
Components of the TS 80BEV system should
be cleaned daily to ensure the highest standard
of sanitation. When your equipment is
delivered or if it has been unused for more than
24 hours, follow the DAILY OPENING
PROCEDURES.
NOTE: PARTS AND PART NUMBERS MAY
VARY FROM WHAT IS SHOWN AND LISTED.
CONSULT YOUR LOCAL DISTRIBUTOR IF
YOU HAVE ANY QUESTIONS CONCERNING
DIFFERENCES.
Always follow these safety precautions when
operating the Flavor Burst®system:
DO NOT operate the system without
reading this operator’s manual. Failure to follow
this instruction may result in equipment
damage, poor system performance, health
hazards, or personal injury.
DO NOT operate the system unless it is
properly grounded. Failure to follow this
instruction may result in electrocution.
DO NOT operate the system with larger
fuses than specified on the system data label.
Failure to follow this instruction may result in
electrocution or damage to the machine.
Consult your electrician.
DO NOT put objects or fingers in the
door spout. Failure to follow this instruction may
result in contaminated product or personal
injury from blade contact.
The TS 80BEV cabinet system must be
placed on a level surface capable of supporting
at least 220 lbs of weight. Failure to comply
may result in personal injury or equipment
damage.
DO NOT install the unit in an area where
a water jet could be used, and do not use a
water jet to clean or rinse the system. Failure to
follow these instructions may result in serious
electrical shock.
NOISE LEVEL: Airborne noise emission does
not exceed 70 dB(A) when measured at a
distance of 1.0 meter from the surface of the
machine and at a height of 1.6 meters from the
floor.
NOTE: Operations Manual subject to
change. Contact your local distributor for most
recent updates concerning the TS 80BEV unit.
INTRODUCTION
SAFETY PRECAUTIONS

5
General System Overview (See Figure 1)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
1
ELE 805BEVA
TOUCHSCREEN ASSEMBLY
1
Flavor Burst unit command center.
2
ELE 434
POWER CABLE
1
Supplies the electronics board with power.
3
INJ 424VTS
VERTICAL BLENDING ASSEMBLY
1
Blends syrups into the product.
4
MIS 3196
STAINLESS TUBE / CABLE CASING
ASSEMBLY
2
Attaches the flavor lines and/or cables to the
side of the freezer.
5
SPR 5800BEV
SPARE PARTS KIT TOUCHSCREEN
BEVERAGE
1
Houses extra spare parts and wear items.
6
CAB 113
FLAVOR TRAY
8
Houses syrup bags.
7
N/A
FLAVOR BURST MX CABINET
ASSEMBLY
1
Houses syrup trays and bags.
8
SAN 740
SANITIZER TANK ASSEMBLY
1
Houses sanitizer cleaning solution.
9
SYR 944SH
SYRUP BAG CONNECTOR
ASSEMBLY - SHAKE
8
Transports syrup from the bag to the pumps.
10
SYR 946
SYRUP BAG LOCK
8
Secures the syrup bag fitments to the tray.
11
ELE 810
SD CARD READER
1
Transfers updated programming and files
from the computer to the SD card.
PARTS IDENTIFICATION/FUNCTIONS

6
General System Overview
Figure 1

7
Cabinet –(See Figure 2)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
1
N/A
ELECTRONICS SYSTEM
1
Houses microprocessor and electronics.
2
CAB 135R-A
RIGHT SIDE PANEL
1
Holds tray support brackets and panel
brackets.
3
CAB 145
TRAY SUPPORT BRACKET
8
Supports flavoring trays.
4
FAS 2024
8-32 X 1/4 PAN HEAD
28
Fastens panel brackets to divider panel,
secures sides.
5
FAS 2014
8-32 X 1/2" PAN HEAD
25
Attaches top panel, back cover, and
feet to cabinet.
6
SYR 944SH
SYRUP TUBE ASSEMBLY –
SHAKE
8
Transports the flavoring from the syrup bag
to the syrup pump.
7
ELE 496TS
PUMP & SANITIZER CABLE
HARNESS
1
Provides power to syrup / sanitizer pumps.
8
MIS 3066
MINI BUSHING
1
Protects flush tube.
9
MIS 3028-S
FLUSH TUBE ASSEMBLY - SHAKE
1
Connects with flavor line to flush with
sanitizer solution.
10
CAB 139
FRONT DOOR PANEL
1
Provides easy access to syrup bags and
connectors.
11
CAB 136-A
REAR PUMP COVER
1
Back panel to cover pumps.
12
FIX 1023
3/16" X 3/16" BARB TUBE CONNECT
1
Splices together flush tubes.
13
CAB 134
DIVIDER PANEL
1
Holds tray support brackets and divides
flavor trays.
14
CAB 144R
RIGHT PANEL BRACKET
3
Holds tray support rails.
15
CAB 144L
LEFT PANEL BRACKET
3
Holds tray support rails.
16
CAB 143
LATCH BRACKET
1
Provides latching tab for front panel.
17
FAS 2001
FRONT DOOR PANEL LATCH
1
Latches front door to cabinet front.
18
SYR 927
INTERNAL 9-TUBE ASSEMBLY
1
Transports syrup from bags to flavor
9-Tube Assembly.
19
SAN 748
PERISTALTIC SANITIZER PUMP
1
Pumps sanitizer solution to flush tube
and sanitizer line.
20
SYR 926
PERISTALTIC SYRUP PUMP
8
Pumps syrup from flavor bags to flavor lines.
21
CAB 155L
PUMP MOUNTING STRIP
1
Support for syrup trays and spacing
between panels.
22
CAB 155R
PUMP MOUNTING STRIP
1
Supports syrup trays and spaces panels.
23
FAS 2037
TAPPED NYLON SPACER
12
Secures screw to center panel, and
support for trays.
24
FAS 2032
STANDARD NYLON SPACERS
12
Provides extra support for flavor trays.
25
FAS 2034
8-32 X 3/4" MACHINE SCREW
12
Attaches bushings to divider panel.
26
MIS 3067
OPEN/CLOSED BUSHING
1
Strain relief for internal 9-Tube Assembly.
27
FIX 1033
1/4" X 1/4" BLKHD (PUSH-TO-
CONNECT)
1
Connects Sanitizer Tank tube to the unit.
28
TUB 803
TUBING-PER FOOT
1
Transports sanitizer from tank to pump.
29
CAB 133
BASE PANEL
1
Attaches inner and side panel bottoms.
30
RUB 618
RUBBER BUMPER WITH WASHER
6
Provides spacing between base and table.

8
Cabinet (Continued)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
31
FAS 2035
8-32 NUTS - EXT. LOCK WASHER
6
Holds rubber bumper in place.
32
MIS 3074
SHORTY PLUG #1672
6
Covers screw hole in rubber bumper.
33
FAS 2040
6-32 X 1/4" TAPPING SCREW
24
Secures tray support bracket to side panels.
34
CAB 135L-A
LEFT SIDE PANEL
1
Holds support brackets and panel brackets.
Cabinet
Figure 2

9
Blending Assembly and Related Parts (See Figure 3)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
1
INJ 424VTS
VERTICAL BLENDING ASSEMBLY
WITH SYRUP LINES, ADAPTER, &
BRACKET
1
Transports and blends syrup into product.
2
INJ 422VS
VERTICAL SHAKE BLENDING HEAD
ASSEMBLY
1
Connects flavor line to inject syrups into
product.
2A
RUB 652-
RSS
SMALLER SYRUP PORT O-RING
1 ea.
Provides sealed cavity inside syrup port.
2B
RUB 651
BLENDING HEAD O-RING 2-020
1 ea.
Provides a sealed cavity.
2C
RUB 660
LARGER SYRUP PORT O-RING
1 ea.
Provides sealed cavity inside syrup port.
3
INJ 321S
GEAR CARTRIDGE ASSEMBLY –
VERTICAL BLENDER
1
Rotates product for even syrup distribution.
4
SYR 932
6' 9-TUBE ASSEMBLY
1
Supplies syrup to Blending Head from
pumps.
4A
FAS 2051
ROLLED FLANGE EYELET
18 ea
Provides tension in syrup line to affix to line
coupler.
4B
ROT 510
LINE COUPLER
2 ea.
Holds flavor lines in place.
4C
RUB 610
BAG CONNECTOR O-RINGS
1 ea.
Provides extra tension between tube
connectors.
4D
ROT 515-A
9-TUBE ASSEMBLY WAVE SPRING
1 ea.
Provides tension between tube connectors.
4E
INJ 116
LINE COUPLER NUT - BLACK
1 ea.
Attaches flavor tubes to flavor manifold.
4F
SYR 901
6' 9-TUBE ASSEMBLY TUBES
9 ea.
Brings syrup from pump to Blending Head.
4G
ROT 511
LINE COUPLER NUT
1 ea.
Connects flavor lines to the internal 9-Tube
Assembly.
4H
RUB 602
9-POS TUBE CONN. GASKET
1 ea.
Provides sealed cavity.
5
INJ 117
TUBE CONNECTOR BODY –BLACK
1
Secures flavor line manifold to flavor lines.
6
MIS 3142
FLAVOR LINE DUST CAP –FB 80
1
Covers syrup manifold when not connected.
7
INJ 201A
SYRUP MANIFOLD - BLACK
1
Connects flavor line to Blending Head.
8
RUB 601
9-POS DUCKBILL CHECK VALVE
1
Provides sealed cavity and prevents syrup
leakage.
9
MIS 3143
BLENDING SUSPENSION BRACKET
ASSEMBLY
1
Secures Blending Assembly to the freezer
door.
9A
FAS 2107
INJECTOR BRACKET KNOB
1 ea.
Secures the two bracket pieces.
9B
MIS 3143A
SUSPENSION BRACKET PART A
1 ea.
Attaches to freezer door bolts to hang
Blending Assembly.
9C
MIS 3143B
SUSPENSION BRACKET PART B
1 ea.
Secures Bracket Assembly to Blending
Assembly.
9D
MIS 3144
NYLON SHOULDER WASHER
1 ea.
Allows free movement left and right for
bracket
9E
ROT 535
ROTOR BRACKET SPRING WASHER
1 ea.
Allows space between hanging and base
brackets

10
Blending Assembly and Related Parts (Continued)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
10
INJ 323TS
BLENDING ASSEMBLY - NO HEAD
1
Powers Blending system.
10A
INJ 330TS
BLENDING MOTOR ASSEMBLY
1 ea.
Supplies power to Motor which turns gears.
10B
INJ 331
BLENDING GEARBOX ASSEMBLY
1 ea.
Gears turn Gear Cartridge for even syrup
distribution.
10C
FAS 2023
ACCESSORY MOUNTING BRACKET
KNOB
1 ea.
Secures base Mounting Bracket to Gear Box.
11
ADPT 104R-A
CROWN ADAPTER WITH
O-RINGS
1
Attaches Blending Assembly to freezer door.
11A
RUB 627
TAYLOR ADAPTER O-RING 8750
1 ea.
Creates tension to secure adapter to freezer
door.
11B
ADPT 104R
CROWN ADAPTER WITOUT
O-RINGS
1 ea.
Attaches Blending Assembly to freezer door.
11C
RUB 632
BLENDING ADAPTER O-RING
1 ea.
Creates tension to secure adapter to
Blending Head.
12
MIS 3196
STAINLESS 9-TUBE CASING
ASSEMBLY
2
Protects and holds the cables and 9-Tube
Assembly in place on the freezer side panel.
12A
MIS 3190
STAINLESS 9-TUBE CASING HINGED
CHANNEL
1 ea.
Covers and protects the cables and tubes of
the Casing Assembly.
12B
MIS 3051
CH-6 CHANNEL MAGNET ASSEMBLY
2 ea.
Holds the Casing Channel to the freezer
panel.
12C
FAS 2040
6-32 x 1/4 PAN HEAD SCREW
1 ea.
Secures the Casing cover to the mounting
brackets.
12D
FAS 2024
8-32 x 1/4 PAN HEAD SCREW
4 ea.
Secures the magnet assembly to the
mounting brackets.
12E
FAS 2035
8-32 NUTS-EXT. LOCK WASHER
4 ea.
Secures the magnet assembly to the
mounting brackets.

11
PAGE INTENTIONALLY LEFT BLANK

12
Blending Assembly and Related Parts
Figure 3

13
Syrup Pump and Related Parts (See Figure 4)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
1
N/A
SHAKE SYRUP PUMP
8
Pumps syrup from flavor bags to flavor
lines.
1A
SYR 926
PERISTALTIC SYRUP PUMP
1 ea.
Pumps syrup from flavor bags into flavor
lines.
1B
TUB 809
1/4" SYRUP SHAKE PUMP
REPLACEMENT TUBE
1 ea.
Transports syrup through pump.
1C
FIX 1045
1/4" TUBE TO 1/4" HOSE STEM
2 ea.
Creates tension for tighter fit, connects
pump to fitment.
1D
FIX 1035
1/4 TO 3/16 OD REDUCING UNION
1 ea.
Connects syrup pump to flavor line out.
1E
FIX 1036
1/4" TO 1/4" OD UNION ELBOW
1 ea.
Connects bag connector assembly to flavor
line/pump.
2
SYR 944SH
SYRUP TUBE ASSEMBLY –
SHAKE BAG COUPLER
8
Transports the flavoring from the syrup bag
to the syrup pump.
2A
SYR 928
#27-1102-99 .265" BAG COUPLER
1 ea.
Fastens bag fitment to bag connector.
2B
TUB 811
TUBE-SILICONE .188X.375 PE
FB80
1 ea.
Provides sealed cavity inside bag fitment.
2C
FIX 1048
FITTING ¼ X ¼ BARB FB80
1 ea.
Connects bag coupler assembly to flavor
line/pump.
2D
SYR 902
FLAVOR-IN TUBE
1 ea.
Carries syrup from syrup bag to pump.
3
FAS 2051
ROLLED FLANGE EYELET
9
Creates tension for tighter fit, 9 per Tube
Assembly.
4
MIS 3023
DUST CAP
1
Cover to protect end of flavor lines.
5
CAB 113
FLAVORING TRAY
8
Houses syrup bags.
6
ELE 496TS
PUMP & SANITIZER CABLE
HARNESS
1
Supplies power from microprocessor to
pump.
7
SYR 900
4' 9-TUBE ASSEMBLY TUBES
9
Brings syrup from pump to Blending Head.
8
ROT 511
LINE COUPLER NUT
1
Connects flavor lines to the internal 9-Tube
Assembly.
9
ROT 512
TUBE CONNECTOR BODY
1
Connects internal 9-Tube Assembly to
flavor lines.
10
ROT 510
LINE COUPLER
1
Holds flavor lines in place.
11
SYR 946
SYRUP BAG LOCK
8
Secures the syrup bag fitments to the tray.

14
Syrup Pump and Related Parts
Figure 4

15
Sanitizer Pump and Related Parts (See Figure 5)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
1
SAN 748
SANITIZER PUMP ASSEMBLY
1
Supplies sanitizer to flush tube.
2
TUB 807
SANITIZER TUBE REPLACEMENT
1
Transports sanitizer through pump.
3
MIS 3023
DUST CAP
2
Cover to protect end of flavor lines.
4
FAS 2051
ROLLED FLANGE EYELET
9
Creates tension for tighter fit 1 per
pump, 9 per tube assembly.
5
ROT 510
LINE COUPLER
2
Holds flavor lines in place.
6
ROT 512
TUBE CONNECTOR BODY
2
Connects internal 9-Tube Assembly to
flavor lines.
7
ROT 511
LINE COUPLER NUT
2
Connects flavor lines to the internal
9-Tube Assembly.
8
SYR 900
4' 9-TUBE ASSEMBLY TUBES
11
Transports syrup and sanitizer from
pumps to Blending Assembly.
9
FIX 1035
1/4 TO 3/16 OD REDUCING UNION
1
Connects elbow to sanitizer line.
10
FIX 1042
TUBE-TO-TUBE ELBOW
3
Connects pump tube to reducing union.
11
ELE 496TS
PUMP & SANITIZER CABLE
HARNESS
1
Provides power to the sanitizer pump.
12
SYR 931
CLEAR TUBING
1
Transports sanitizer to Pump Flush Adapter.
13
FIX 1053
SANITIZER PUMP T CONNECTOR
1
Connects sanitizer line to flush adapter
and pump lines.
14
MIS 3028-S
CONNECTOR FLUSH ASSEMBLY -
SHAKE
1
Connects to flavor line to flush with
Sanitizer solution.
15
FIX 1023
3/16" X 3/16" BARB TUBE CONNECT
1
Splices together flush tubes.
16
TUB 803
.17 x 1/4 LDPE TUBING-PER FOOT
1
Transports sanitizer solution from tank
to sanitizer pump.
17
FIX 1036
1/4" TO 1/4" OD UNION ELBOW
1
Connects sanitizer tube to supply tube.
18
SAN 715
SUPPLY TUBE CAP
1
Fastens grommet securely to tank.
19
RUB 615
FEEDER TUBE RUBBER GROMMET
1
Holds sanitizer tube in place and seals
tank hole.
20
SYR 902
SANITIZER SUPPLY TUBING
1
Supplies sanitizer from Sanitizer Tank.
21
SAN 734
HAND PUMP ASSEMBLY-
FLUTEDTANK
1
Seals Sanitizer Tank and adds pressure
when needed.
22
SAN 701
SANITIZER TANK
1
Holds sanitizer solution.

16
Sanitizer Pump and Related Parts
Figure 5

17
Electronic Parts and Connections (See Figure 6)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
1
ELE 805BEVA
TOUCHSCREEN ASSEMBLY -
BEVERAGE
1
Flavor Burst unit command center.
1A
MIS 3076
ADHESIVE PAD
1 ea.
Secures the mounting bracket to the freezer.
1B
MIS 3200
TOUCHSCREEN CABLE HOUSING MOUNT
1 ea.
Houses Touchscreen electronic connections.
1C
CW 214
TOUCHSCREEN MOUNTING PLATE
1 ea.
Mounts the Touchscreen to the freezer.
1D
FAS 2023
ACCESSORY MOUNTING BRACKET KNOB
2 ea.
Secures the housing mount to the Plate.
1E
MIS 3198
TUBE CLAMP 5/16”
1 ea.
Secures the Touchscreen power cable.
1F
MIS 3034
STRAIN RELIEF BUSHING
2 ea.
Protects the switch and motor cables.
1G
MIS 3192
LOCKING HOLE PLUG
3 ea.
Closes up extra openings.
1H
CW 152
ON/OFF TOUCHSCREEN SWITCH
1 ea.
Powers the Touchscreen on and off.
1
MIS 3191
OPEN-CLOSE BUSHING
1 ea.
Protects the Touchscreen power cable.
1J
FAS 2024
8-32 X 1/4 PAN HEAD SCREW
4 ea.
Secures the housing to the Touchscreen.
1K
ELE 801
SWITCH WIRING
1 ea.
Connects ON/OFF switch to Touchscreen.
1L
ELE 506TS
TOUCHSCREEN ROTOR CABLE ASSEMBLY
1 ea.
Connects the drive motor to Touchscreen.
1M
ELE 805
TOUCHSCREEN SUB-ASSEMBLY
1 ea.
Control center for the Flavor Burst system.
1N
ELE 215TS
TOUCHSCREEN CONTROLLER CABLE
1 ea.
Activates the rotor and switch connections.
1-O
ELE 525M
MALE TO MALE 48” SWITCH EXTENSION
1 ea.
Connects Touchscreen to the freezer switch.
1P
ELE 807
SD CARD
1 ea.
Transfers updated files and programming
from the computer to the Touchscreen.
1Q
N/A
TOUCHSCREEN ASSEMBLY
1 ea.
Command center for Flavor Burst systems.
2
ELE 810
SD CARD READER
1
Transfers updated programming and files
from the computer to the SD card.
3
ELE 434
POWER CABLE
1
Supplies the electronics board with power.
4
INJ 330TS
INJECTOR MOTOR ASSEMBLY
1
Supplies power to Motor which turns gears.
5
FAS 2008
4-40 X 3/8" PAN HEAD SCREWS
4
Attaches pump cable face to panel.
6
CAB 137-A
ELECTRONICS COVER
1
Protects and covers electronics microprocessor.
7
FAS 2014
8-32 X 1/2" PAN HEAD
16
Secures various parts within the top of unit.
8
MIS 3150
FLAVOR BURST LOGO DECALS
1
Displays Flavor Burst trademark logo.
9
CAB 156
CONNECTOR SHIELD
1
Protects power cables from liquids.
10
ELE 485
120V POWER ENTRANCE MODULE
1
Power source inlet.
10A
N/A
GROUNDING WIRE
1
Grounds electricity.
11
ELE 496TS
PUMP & SANITIZER CABLE HARNESS
1
Provides power to syrup & sanitizer pumps.
11A
N/A
GROUNDING WIRE
1
Grounds electricity.
12
FAS 2042
4/40 LOCK NUTS
4
Secures screws to mount pump cable face.
13
FAS 2035
8-32 NUTS - EXT. LOCK WASHER
6
Secures ground wire to screw and
Panel and the Electronics Box to the panel.
14
CAB 138TS
ELECTRONICS BASE PANEL
1
Secures microprocessor.
15
ELE 806
POWER SUPPLY
1
Main power supply.
16
FAS 2024
8-32 X 1/4 PAN HEAD SCREW
4
Secures power supply to the base panel.
17
MIS 3166
CLOSURE PLUG
2
Closes up extra openings.

18
Electronic Parts and Connections
Figure 6

19
Spare Parts Kit (See Figure 7)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
1
SPR
5800BEV
SPARE PARTS KIT –TOUCHSCREEN
BEVERAGE
1
Houses extra spare parts and wear items.
2
MIS 3076
ADHESIVE PAD
3
Provided to attach switch to freezer or mount
brackets.
3
MIS 3113
PANEL SWITCH MOUNTING ARM
1
Bracket to mount spigot switch.
4
RUB 601
9-POS DUCKBILL CHECK VALVE
1
Provides sealed cavity and prevents syrup
leakage.
5
INJ 117
TUBE CONNECTOR BODY -BLACK
1
Secures flavor line manifold to flavor lines.
6
RUB 632
LOWER ADAPTER O-RING
1
Creates tension to secure adapter to
blending head.
7
RUB 627
UPPER ADAPTER O-RING - FOR
ADPT 104R-A
1
Creates tension to secure adapter to freezer
door.
8
RUB 602
9-POS TUBE CONN. GASKET
1
Provides sealed cavity.
9
INJ 201A
SYRUP MANIFOLD
1
Connects flavor line to blending head.
10
MIS 3112
PANEL SWITCH MOUNTING BRKT
1
Bracket to mount spigot switch.
11
FAS 2043
INTERNAL TOOTH LOCK WASHER
1
Locks brackets into place with screw.
12
FAS 2024
8-32 X 1/4 PAN HEAD
1
Fastens switch brackets together.
13
ELE 510-S
SPIGOT SWITCH
1
Activates Blending Assembly.
14
INJ 321S
GEAR CARTRIDGE ASSEMBLY –
VERTICAL BLENDER
1
Provides sealed cavity inside syrup port.
15
RUB 651
INJECTOR HEAD O-RING 2-020
1
Provides a sealed cavity.
16
RUB 660
LARGER SYRUP PORT O-RING
1
Provides sealed cavity inside syrup port.
17
RUB 652-RSS
SMALLER SYRUP PORT O-RING
1
Provides sealed cavity inside syrup port.
18
CW 137
DRIVE MOTOR GEAR
1
Turns the gear box gears, powered by the
drive motor.
19
ELE 444
1 AMP, 1 1/4" SLOW BLOW FUSE
2
System overload protection.