Flavor Burst TS 44SS User manual

©2014 Flavor Burst Company Printed in January Printed in
All Rights Reserved The United States of America
Flavor Burst®
Soft Serve System
Model TS 44SS
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: [phone]
Toll Free Number: [phone]
Fax: [phone]
www.flavorburst.com
For pricing, ordering and support, contact one
of our qualified distributors.
Warranty
An installation and warranty form is provided with every TS 44SS system, located inside the TS 44SS
unit with this manual. It is important that the operator carefully review the warranty and installation
documents accompanying the unit before using this system. Any questions or concerns regarding the
warranty should be clarified upon delivery or installation. For more information, contact your local
authorized Flavor Burst ®distributor.

1
TABLE OF CONTENTS
Safety Precautions and Procedure Notes….…………….………..……..….…………....3
Introduction……………………………...………………………………………….………….4
Parts Identification/Function……...……………………….……..…..……….……..….…..5
Daily Opening Procedures……..………………………….…….…..…….………..……...22
Sanitizing the Injector System……………………………….……………...….....…22
Assembling the Injector Assembly………………...………………………….......…23
Installing the Injector System………………………………….……………...….......23
Other items to check during opening procedures……………………………….…24
Daily Closing Procedures………………………………………….……………….………26
Removing the Injector System…………………………………...…………......…...26
Disassembling the Injector Assembly……………………………………….....……27
Sanitizing the Injector System…………………………………....………….......…..27
Replacing the Syrup Flavors…………...…………………………..…….………...……...30
Scheduled Maintenance…………...……………………………….…….………...…...….34
Clean-In-Place (CIP) Procedure…………………………………....…………..…...34
CIP –Phase 1: 9-Tube Assembly Cleaning……………………………...…34
CIP –Phase 2: Syrup System Cleaning………….....……………….......…35
CIP –Phase 3: Reassembly………………………………….……….......…38
Priming the Syrup System………………………………….....…………...….......…40
Refilling the Sanitizer Tank…………………………………..........……………....…41
Cleaning the Spout Adapter………………………………….....…………...........…42
Replacing Injector Head O-Rings………………………………….....…………...…43
Miscellaneous Cleaning Procedures…………………………………………......…44
Area Under the Cabinet………………………………….....……………...…44
Inside the Cabinet………………………..…….....………….……….........…45
Tube / Cable Casing Assemblies………………………….………….…..…45
Injector Assembly Suspension Bracket…………………………....…..……45
9-Tube Assembly Syrup Lines……………………....……………….…....…45
Winterizing the Unit ………………………………..…………...……………..…...…46

2
Equipment Setup……………………………………………………...…..……….……..….50
Installing the Spout Adapter…………………………………..…………………...…50
Installing the Touchscreen and Mounting Bracket……...………………...….....…50
Intalling and Connecting the Spigot Switch…………………………………………52
Sanitizing the Injector System………………………………………...………......…53
Assembling the Injector Assembly…………………………………....…...…......…53
Recommended Mounting Positions for the Injector System …………...……...…54
Installing the Injector System and Suspension Bracket………………………...…55
Mounting the Tube / Cable Casing Assemblies……………………...……….....…56
Connecting the Unit Syrup Lines………………………………………….….......…58
Installing and Filling the Sanitizer Tank………………………….…………….....…61
Power Connections and Power Up……………………………………….…........…62
Installing Flavors and Priming Syrup Lines………………………...……….…...…63
Touchscreen Operations…………...…….……………………………………....……...…66
Calibrating the Touchscreen……………..….…………………………………….…66
Enabling the TS 44SS System….………………………………………………....…67
Testing the TS 44SS System…………..…………………....……………...….....…69
Draw Modes Options….………………………………………………………...…….70
Enabling the Standard Manual Draw Mode…………............................…71
Dispensing Product –Standard Manual Draw Mode……………….…..…72
Enabling the Timed Serving Size Draw Mode………..………………….....73
Dispensing Product –Timed Serving Size Draw Mode……………….…..74
Setting Serving Size Timing……………....………………..…................................75
Adjusting the End of Serving Delay Timing………………………………...……….77
Assigning Flavors to the Menu……………………………………………………….78
Adjusting Flavor Dispense Rate………………………...…………………….......…79
Adjusting Alternating Flavor Timing………………………………….………..….…80
Enabling the Injector Flush Feature…..……………………………………………..81
......82 Accessing the Water / Syrup Flush Mode…………………………………….……82
Accessing the Prime Syrup Pump Mode…………………………………….…...…83
Enabling Pass Code Feature.…………………………………………..…..……..…84
Accessing and Resetting the Serving Count……………………………….……….85
Accessing the Diagnostics Information...…………………....................................86
Enabling the Second Language Option……………………………………………..87
Enabling the Dispense Instruction Screen………………………………………….88
Enabling the Self Serve Mode…………………………………………………….….89
Updating and Creating Touchscreen Labels………………..…………………...…91
Uploading the Touchscreen Labels…………………………….……………….......92
Reformatting the SD Card……..…………………………………………………..…94
Directory of Cleaning Procedures……………………………...………………..…….….96
Parts Replacement Schedule………...………………….………………..….……...….…97
Recommended Maintenance Items Replacement Schedule………………....………98
Alternate Parts and Kits by Freezer Model……………………………...………..…..…98
Ordering/Service Information…………….…….…...………………………………...…..99

3
Always follow these safety precautions when
operating the Flavor Burst®system:
DO NOT operate the system without
reading this operator’s manual. Failure to follow
this instruction may result in equipment
damage, poor system performance, health
hazards, or personal injury.
DO NOT operate the system unless it is
properly grounded. Failure to follow this
instruction may result in electrocution.
DO NOT operate the system with larger
fuses than specified on the system data label.
Failure to follow this instruction may result in
electrocution or damage to the machine.
Consult your electrician.
DO NOT put objects or fingers in the
door spout. Failure to follow this instruction may
result in contaminated product or personal
injury from blade contact.
The TS 44SS cabinet system must be
placed on a level surface capable of supporting
at least 220 lbs of weight. Failure to comply
may result in personal injury or equipment
damage.
DO NOT install the unit in an area where
a water jet could be used, and do not use a
water jet to clean or rinse the system. Failure to
follow these instructions may result in serious
electrical shock.
NOISE LEVEL: Airborne noise emission
does not exceed 70 dB(A) when measured at a
distance of 1.0 meter from the surface of the
machine and at a height of 1.6 meters from the
floor.
NOTE: Operations Manual subject to change.
Parts and part numbers may vary from what is
shown and listed. Contact your local distributor
for most recent updates concerning the unit.
NOTE: Your hands should be cleaned and
sanitized before you perform these procedures.
NOTE: The procedures in this manual require
approved, serviceable and sanitized tools and
brushes. Contact your local distributor for
recommended supplies.
NOTE: Use an approved cleaner and sanitizer
for the procedures in this manual. Refer to
manufacturer’s instructions for proper
preparations of these cleaning agents.
NOTE: Inspect all wear items during
procedures and replace if necessary.
NOTE: Consult your local distributor if you
have any questions concerning differences.
NOTE: If installing this unit on a frozen
carbonated beverage freezer, please refer to
the TS 80FCB operations manual for
instructions on installing, maintaining and
operating the FCB side components.
SAFETY PRECAUTIONS & PROCEDURE NOTES -- PLEASE READ!

4
Congratulations on your purchase of a TS 44SS flavoring system! As a food and beverage provider,
your customers are your greatest asset. Your primary concern must be the health and welfare of your
customers. This manual provides everyday operating guidelines and procedures. Special functions
have been incorporated into the equipment to provide simple and effective cleaning and sanitizing of
your unit. We urge you to follow these instructions carefully and maintain strict sanitary practices in your
daily operating routine.
The TS 44SS series system is an add-on to a soft serve freezer designed to inject concentrated
flavorings throughout the base product as it is dispensed. Dispensing Flavor Burst product is very
simple. Select a flavor from the Touchscreen and draw the product. The Flavor Burst system will
automatically flavor the product at the spout. You can also have multiple flavors per serving. Simply
select the flavors from the Touchscreen and draw the product. The system will switch from one flavor to
the next in a smooth, continuous motion, layering the serving with different, delicious flavors.
Flavor Burst®syrup is stored within the equipment cabinet in 1 gallon disposable bags. Proper syrup
injection rate is maintained by adjusting the flavor level on the Touchscreen.
Components of the TS 44SS system should be cleaned daily to ensure the highest standard of
sanitation. When your equipment arrives or if it has been unused for more than 24 hours, follow the
DAILY OPENING PROCEDURES.
INTRODUCTION

5
General System Overview (See Figure 1)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
1
ELE
805SS/SS
TOUCHSCREEN ASSEMBLY
1
Flavor Burst unit command center.
2
ELE 434
POWER CABLE
1
Supplies the electronics board with power.
3
INJ 424TS
INJECTOR ASSEMBLY
2
Injects syrups into the product.
4
MIS 3196
STAINLESS TUBE / CABLE CASING
ASSEMBLY
3
Attaches the flavor lines and/or cables to the
side of the freezer.
5
SPR 5800A
SPARE PARTS KIT SOFT SERVE
1
Houses extra spare parts and wear items.
6
CAB 113
FLAVOR TRAY
8
Houses syrup bags.
7
N/A
FLAVOR BURST MX CABINET
ASSEMBLY
1
Houses syrup trays and bags.
8
SAN 740
SANITIZER TANK ASSEMBLY
1
Houses sanitizer cleaning solution.
9
SYR 944
SYRUP BAG CONNECTOR
ASSEMBLY
8
Transports syrup from the bag to the pumps.
10
SYR 935
4’ 9-TUBE ASSEMBLY EXTENSION
1
Adds length to the flavor line assembly.
11
ELE 525
36” SPIGOT SWITCH EXTENSION
WIRE
1
Adds length to the spigot switch.
12
SYR 941A
FLAVOR BAG ADAPTER
8
Connects soft serve flavor bag to syrup out
tube.
13
ELE 430-RE-1
SPIGOT SWITCH
1
Alternate switch to activate the Injector
Assembly.
14
ELE 810
SD CARD READER
1
Transfers updated programming and files
from the computer to the SD card.
PARTS IDENTIFICATION/FUNCTIONS

6
General System Overview

7
Figure 1
Cabinet –(See Figure 2)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
1
N/A
ELECTRONICS SYSTEM
1
Houses microprocessor and electronics.
2
CAB 135R-A
RIGHT SIDE PANEL
1
Holds tray support brackets and panel
brackets.
3
CAB 145
TRAY SUPPORT BRACKET
8
Supports flavoring trays.
4
FAS 2024
8-32 X 1/4 PAN HEAD
28
Fastens panel brackets to divider panel,
secures sides.
5
FAS 2014
8-32 X 1/2" PAN HEAD
25
Attaches top panel, back cover, and
feet to cabinet.
6
SYR 944
SYRUP BAG CONNECTOR
ASSEMBLY
8
Transports syrup from the bag to the pumps.
7
ELE 496TS
PUMP & SANITIZER CABLE
HARNESS
1
Provides power to syrup / sanitizer pumps.
8
MIS 3066
MINI BUSHING
1
Protects flush tube.
9
MIS 3028-80
FLUSH TUBE ASSEMBLY
1
Connects with flavor line to flush with
sanitizer solution.
10
CAB 139
FRONT DOOR PANEL
1
Provides easy access to syrup bags and
connectors.
11
CAB 136-A
REAR PUMP COVER
1
Back panel to cover pumps.
12
FIX 1023
3/16" X 3/16" BARB TUBE CONNECT
1
Splices together flush tubes.
13
CAB 134
DIVIDER PANEL
1
Holds tray support brackets and divides
flavor trays.
14
CAB 144R
RIGHT PANEL BRACKET
3
Holds tray support rails.
15
CAB 144L
LEFT PANEL BRACKET
3
Holds tray support rails.
16
CAB 143
LATCH BRACKET
1
Provides latching tab for front panel.
17
FAS 2001
FRONT DOOR PANEL LATCH
1
Latches front door to cabinet front.
18
SYR 938
MX SERIES INTERNAL 9-TUBE
ASSEMBLY
1
Transports syrup from bags to flavor
9-Tube Assembly.
19
SAN 748
PERISTALTIC SANITIZER PUMP
1
Pumps sanitizer solution to flush tube
and sanitizer line.
20
SYR 307
PERISTALTIC SYRUP PUMP –SOFT SERVE
8
Pumps syrup from flavor bags into flavor lines.
21
CAB 155L
PUMP MOUNTING STRIP
1
Support for syrup trays and spacing
between panels.
22
CAB 155R
PUMP MOUNTING STRIP
1
Supports syrup trays and spaces panels.
23
FAS 2037
TAPPED NYLON SPACER
12
Secures screw to center panel, and
support for trays.
24
FAS 2032
STANDARD NYLON SPACERS
12
Provides extra support for flavor trays.
25
FAS 2034
8-32 X 3/4" MACHINE SCREW
12
Attaches bushings to divider panel.
26
MIS 3067
OPEN/CLOSED BUSHING
1
Strain relief for internal 9-Tube Assembly.
27
FIX 1033
1/4" X 1/4" BLKHD (PUSH-TO-CONNECT)
1
Connects Sanitizer Tank tube to the unit.
28
TUB 803
TUBING-PER FOOT
1
Transports sanitizer from tank to pump.
29
CAB 133
BASE PANEL
1
Attaches inner and side panel bottoms.
30
RUB 618
RUBBER BUMPER WITH WASHER
6
Provides spacing between base and table.
31
FAS 2035
8-32 NUTS - EXT. LOCK WASHER
6
Holds rubber bumper in place.

8
Cabinet (Continued)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
32
MIS 3074
SHORTY PLUG #1672
6
Covers screw hole in rubber bumper.
33
FAS 2040
6-32 X 1/4" TAPPING SCREW
24
Secures tray support bracket to side panels.
34
CAB 135L-A
LEFT SIDE PANEL
1
Holds support brackets and panel brackets.
35
VAL 210
MX SERIES VALVE ASSEMBLY
1
Splits & diverts syrup from pump to activate
syrup line.
Cabinet
Figure 2

9
Injector Assembly and Related Parts (See Figure 3)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
1
INJ 424TS
INJECTOR ASSEMBLY WITH SYRUP
LINES, ADAPTER, & BRACKET
2
Transports and injects syrup into product.
2
INJ 422
INJECTOR HEAD ASSEMBLY
1
Connects flavor line to inject syrups into
product.
2A
RUB 652-RSS
SMALLER SYRUP PORT O-RING
1 ea.
Provides sealed cavity inside syrup port.
2B
RUB 651
INJECTOR HEAD O-RING 2-020
1 ea.
Provides a sealed cavity.
2C
RUB 660
LARGER SYRUP PORT O-RING
1 ea.
Provides sealed cavity inside syrup port.
3
INJ 321
GEAR CARTRIDGE ASSEMBLY
1
Rotates product for even syrup distribution.
4
SYR 932
6' 9-TUBE ASSEMBLY
1
Supplies syrup to Injector Head from pumps.
4A
FAS 2051
ROLLED FLANGE EYELET
18
ea.
Provides tension in syrup line to affix to line
coupler.
4B
ROT 510
LINE COUPLER
2 ea.
Holds flavor lines in place.
4C
RUB 610
BAG CONNECTOR O-RINGS
1 ea.
Provides extra tension between tube
connectors.
4D
ROT 515-A
9-TUBE ASSEMBLY WAVE SPRING
1 ea.
Provides tension between tube connectors.
4E
INJ 116
LINE COUPLER NUT - BLACK
1 ea.
Attaches flavor tubes to flavor manifold.
4F
SYR 901
6' 9-TUBE ASSEMBLY TUBES
9 ea.
Brings syrup from pump to Injector Head.
4G
ROT 511
LINE COUPLER NUT
1 ea.
Connects flavor lines to the internal 9-Tube
Assembly.
4H
RUB 602
9-POS TUBE CONN. GASKET
1 ea.
Provides sealed cavity.
5
INJ 117
TUBE CONNECTOR BODY –BLACK
1
Secures flavor line manifold to flavor lines.
6
MIS 3142
FLAVOR LINE DUST CAP –FB 80
1
Covers syrup manifold when not connected.
7
INJ 201A
SYRUP MANIFOLD - BLACK
1
Connects flavor line to Injector Head.
8
RUB 601
9-POS DUCKBILL CHECK VALVE
1
Provides sealed cavity and prevents syrup
leakage.
9
MIS 3143
SUSPENSION BRACKET ASSEMBLY
1
Secures Inj. Assembly to the freezer door.
9A
FAS 2107
INJECTOR BRACKET KNOB
1 ea.
Secures the two bracket pieces.
9B
MIS 3144
NYLON SHOULDER WASHER
1 ea.
Allows free horizontal movement for bracket.
9C
MIS 3143A
SUSPENSION BRACKET PART A
1 ea.
Attaches to freezer door bolts to hang
Injector Assembly.
9D
ROT 535
INJ. BRACKET SPRING WASHER
1ea.
Allows space between hanging and base
brackets.
9E
MIS 3143B
SUSPENSION BRACKET PART B
1 ea.
Secures Bracket Assembly to Inj. Assembly.
10
INJ 323TS
INJECTOR ASSEMBLY - NO HEAD
1
Powers Injector system.
10A
INJ 330TS
INJECTOR MOTOR ASSEMBLY
1 ea.
Supplies power to Motor which turns gears.
10B
INJ 331
INJECTOR GEARBOX ASSEMBLY
1 ea.
Gears turn Gear Cartridge for even syrup
distribution.
10C
FAS 2023
ACCESSORY MOUNTING BRACKET
KNOB
1 ea.
Secures base Mounting Bracket to Gear Box.

10
Injector Assembly and Related Parts (Continued)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
11
ADPT 8750-A
CROWN ADAPTER WITH
O-RINGS
1
Attaches Injector Assembly to freezer door.
11A
RUB 659
TAYLOR ADAPTER O-RING 8750
1 ea.
Creates tension to secure adapter to freezer
door.
11B
ADPT 8750
CROWN ADAPTER WITOUT
O-RINGS
1 ea.
Attaches Injector Assembly to freezer door.
11C
RUB 632
INJECTOR ADAPTER O-RING
1 ea.
Creates tension to secure adapter to Injector
Head.
12
ADPT 101A
INJECTOR ADAPTER W/ O-RINGS
1
Attaches Injector Assembly to freezer door.
12A
RUB 642
ADAPTER O-RING
1 ea.
Creates tension to secure Adapter to freezer
door.
12B
RUB 640
FLAT ADAPTER GASKET
1 ea.
Provides sealed cavity inside Adapter.
12C
ADPT 101
INJECTOR ADAPTER
1 ea.
Attaches Injector Assembly to freezer.
12D
RUB 632
INJECTOR ADAPTER O-RING
1 ea.
Creates tension to secure Adapter to Injector
Head.
13
MIS 3196
STAINLESS 9-TUBE CASING
ASSEMBLY
3
Protects and holds the cables and 9-Tube
Assembly in place on the freezer side panel.
13A
MIS 3190
STAINLESS 9-TUBE CASING HINGED
CHANNEL
1 ea.
Covers and protects the cables and tubes of
the Casing Assembly.
13B
MIS 3051
CH-6 CHANNEL MAGNET ASSEMBLY
2 ea.
Holds the Casing Channel to the freezer
panel.
13C
FAS 2040
6-32 x 1/4 PAN HEAD SCREW
1 ea.
Secures the Casing cover to the mounting
brackets.
13D
FAS 2024
8-32 x 1/4 PAN HEAD SCREW
4 ea.
Secures the magnet assembly to the
mounting brackets.
13E
FAS 2035
8-32 NUTS –EXT. LOCK WASHER
4 ea.
Secures the magnet assembly to the
mounting brackets.

11
PAGE INTENTIONALLY LEFT BLANK

12
Injector Assembly and Related Parts
Figure 3

13
Syrup Pump and Related Parts (See Figure 4)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
1
N/A
SOFT SERVE SYRUP PUMP
8
Pumps syrup from flavor bags to flavor
lines.
1A
SYR 307
PERISTALTIC SYRUP PUMP –
SOFT SERVE
1 ea.
Pumps syrup from flavor bags to flavor
lines.
1B
TUB 806
1/8” SYRUP PUMP REPL TUBE
1 ea.
Transports syrup through pump.
1C
FAS 2066
SYRUP PUMP TUBE WASHER-1/4
1 ea.
Secures pump tube.
1D
FAS 2067
SYRUP PUMP CLAMP-HOSE-1/4"
1 ea.
Prevents pump tube from slipping.
1E
FAS 2051
ROLLED FLANGE EYELET
1 ea.
Creates tension for tighter fit.
1F
FIX 1036
1/4" TO 1/4" OD UNION ELBOW
1 ea.
Connects syrup in tube to pump.
1G
FIX 1035
1/4 TO 3/16 OD REDUCING UNION
1 ea.
Connects syrup pump to flavor line out.
2
SYR 944
SYRUP TUBE ASSEMBLY –
SOFT SERVE
8
Transports flavor from bag to pump.
2A
FIX 1054
1/4” ID HOSE BARB SHUTOFF
1 ea.
Connects flavor line to flavor bag.
2B
SYR 902
FLAVOR-IN TUBE
1 ea.
Carries syrup from syrup bag to pump.
2C
TUB 811
TUBE-SILICONE .188X.375 PE
FB80
1 ea.
Connects barb fitment to tube port.
2D
FIX 1048
FITTING-1/4X1/4 BARB FB80
1 ea.
Connects syrup tube to silicone tube.
3
SYR 901
6' 9-TUBE ASSEMBLY TUBE
11
Brings syrup from pump to Injector Head.
4
ROT 511
LINE COUPLER NUT
2
Connects flavor lines to the internal
9-Tube Assembly.
5
ROT 512
TUBE CONNECTOR BODY
2
Connects internal 9-Tube Assembly to
flavor lines.
6
ROT 510
LINE COUPLER
2
Holds flavor lines in place.
7
FAS 2051
ROLLED FLANGE EYELET
18
Secures flavor lines to line coupler.
8
MIS 3023
FLAVOR LINE DUST CAP
2
Cover to protect end of flavor lines.
9
CAB 113
FLAVORING TRAY
8
Houses syrup bags.
10
ELE 496TS
PUMP & SANITIZER CABLE
HARNESS
1
Provides power to the syrup and sanitizer
pumps.
11
SYR 941A
SYRUP BAG ADAPTER
8
Connects bag fitment to flavor lines.
11A
SYR 940
SYRUP BAG ADAPTER CAP
1 ea.
Attaches to flavor bag fitment.
11B
SYR 939B
SYRUP BAG ADAPTER VALVE
ASSEMBLY
1 ea.
Transports syrup to quick connect fitment.
11C
RUB 662
SYRUP BAG ADAPTER O-RING
1 ea.
Provides sealed cavity for Syrup Bag
Adapter.

14
Syrup Pump and Related Parts
Figure 4

15
Sanitizer Pump and Related Parts (See Figure 5)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
1
SAN 748
SANITIZER PUMP ASSEMBLY
1
Supplies sanitizer to flush tube.
2
TUB 807
SANITIZER TUBE REPLACEMENT
1
Transports sanitizer through pump.
3
MIS 3023
DUST CAP
2
Cover to protect end of flavor lines.
4
FAS 2051
ROLLED FLANGE EYELET
18
Creates tension for tighter fit 1 per
pump, 9 per tube assembly.
5
ROT 510
LINE COUPLER
2
Holds flavor lines in place.
6
ROT 512
TUBE CONNECTOR BODY
2
Connects internal 9-Tube Assembly to
flavor lines.
7
ROT 511
LINE COUPLER NUT
2
Connects flavor lines to the internal
9-Tube Assembly.
8
SYR 900
4' 9-TUBE ASSEMBLY TUBES
11
Transports syrup and sanitizer from
pumps to Injector Assembly.
9
FIX 1035
1/4 TO 3/16 OD REDUCING UNION
1
Connects elbow to sanitizer line.
10
FIX 1042
TUBE-TO-TUBE ELBOW
3
Connects pump tube to reducing union.
11
ELE 496TS
PUMP & SANITIZER CABLE
HARNESS
1
Provides power to the sanitizer pump.
12
FIX 1023
3/16" X 3/16" BARB TUBE CONNECT
1
Splices together flush tubes.
13
FIX 1053
SANITIZER PUMP T CONNECTOR
1
Connects sanitizer line to flush adapter
and pump lines.
14
MIS 3028-
80
FLUSH TUBE ASSEMBLY
1
Connects the flavor lines to sanitizer tank
and pump.
14A
FIX 1054
1/4” ID HOSE BARB SHUTOFF
1
ea.
Connects to the syrup bag adapter to flush
sanitizer solution through it.
14B
FIX 1051
1/4” ID HOSE BARB ELBOW
1
ea.
Connects to the syrup line to flush sanitizer
solution through it.
14C
SYR 931
CLEAR TUBING
3
ea.
Transports sanitizer to Pump Flush Adapter
fitments.
14D
FIX 1046
FLUSH TUBE “Y” CONNECTOR
1
ea.
Splits sanitizer flush tube into two tubes.
15
VAL 209
MX SERIES DIVERTER VALVE
1
Splits and diverts syrup from pump to active
syrup line.
16
TUB 803
.17 x 1/4 LDPE TUBING-PER FOOT
1
Transports sanitizer solution from tank
to sanitizer pump.
17
FIX 1036
1/4" TO 1/4" OD UNION ELBOW
1
Connects sanitizer tube to supply tube.
18
SAN 715
SUPPLY TUBE CAP
1
Fastens grommet securely to tank.
19
RUB 615
FEEDER TUBE RUBBER GROMMET
1
Holds sanitizer tube in place and seals
tank hole.
20
SYR 902
SANITIZER SUPPLY TUBING
1
Supplies sanitizer from Sanitizer Tank.
21
SAN 734
HAND PUMP ASSEMBLY-
FLUTEDTANK
1
Seals Sanitizer Tank and adds pressure
when needed.
22
SAN 701
SANITIZER TANK
1
Holds sanitizer solution.
23
SYR 931
CLEAR TUBING
1
Transports sanitizer to Pump Flush Adapter.
24
FIX 1032
3/16” X 1/8” NPTF (PUSH-TO-CONNECT)
3
Connects flavor lines to diverter valve.

16
Sanitizer Pump and Related Parts
Figure 5

17
Electronic Parts and Connections (See Figure 6)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
1
ELE
805SS/SS
TOUCHSCREEN ASSEMBLY
1
Flavor Burst unit command center.
1A
MIS 3076
ADHESIVE PAD
1 ea.
Secures the mounting bracket to the freezer.
1B
MIS 3200
TOUCHSCREEN CABLE HOUSING MOUNT
1 ea.
Houses Touchscreen electronic connections.
1C
CW 214
TOUCHSCREEN MOUNTING PLATE
1 ea.
Mounts the Touchscreen to the freezer.
1D
FAS 2023
ACCESSORY MOUNTING BRACKET KNOB
2 ea.
Secures the housing mount to the Plate.
1E
MIS 3198
TUBE CLAMP 5/16”
1 ea.
Secures the Touchscreen power cable.
1F
MIS 3034
STRAIN RELIEF BUSHING
2 ea.
Protects the switch and motor cables.
1G
MIS 3192
LOCKING HOLE PLUG
1 ea.
Closes up extra openings.
1H
CW 152
ON/OFF TOUCHSCREEN SWITCH
1 ea.
Powers the Touchscreen on and off.
1
MIS 3191
OPEN-CLOSE BUSHING
3 ea.
Protects the Touchscreen power cable.
1J
FAS 2024
8-32 X 1/4 PAN HEAD SCREW
4 ea.
Secures the housing to the Touchscreen.
1K
ELE 801
SWITCH WIRING
1 ea.
Connects ON/OFF switch to Touchscreen.
1L
ELE 506TS
TOUCHSCREEN ROTOR CABLE ASSEMBLY
2 ea.
Connects the drive motor to Touchscreen.
1M
ELE 525M
MALE TO MALE 48” SWITCH EXTENSION
1 ea.
Connects Touchscreen to the freezer switch.
1N
ELE 803
TS 44 ROTOR AND SWITCH CABLE
CONNECTOR
1 ea.
Activates “B” rotor and switch connections.
1
Activates Blending Assembly.
1-O
ELE 805
TOUCHSCREEN SUB-ASSEMBLY
1 ea.
Control center for the Flavor Burst system.
1P
ELE 525M
MALE TO MALE 48” SWITCH EXTENSION
1 ea.
Connects Touchscreen to the freezer switch.
1Q
ELE 215TS
TOUCHSCREEN CONTROLLER CABLE
1 ea.
Activates “A” rotor and switch connections.
1R
ELE 807
SD CARD
1 ea.
Transfers updated files and programming
from the computer to the Touchscreen.
1S
N/A
TOUCHSCREEN ASSEMBLY
1 ea.
Command center for Flavor Burst systems.
2
ELE 810
SD CARD READER
1
Transfers updated programming and files
from the computer to the SD card.
3
ELE 525
36” SPIGOT SWITCH EXTENSION WIRE
1
Adds length to the spigot switch.
4
INJ 330TS
INJECTOR MOTOR ASSEMBLY
2
Supplies power to Motor which turns gears.
5
ELE 434
POWER CABLE
1
Supplies the electronics board with power.
6
CAB 137-A
ELECTRONICS COVER
1
Protects and covers electronics microprocessor.
7
FAS 2014
8-32 X 1/2" PAN HEAD
16
Secures various parts within the top of unit.
8
MIS 3150
FLAVOR BURST LOGO DECALS
1
Displays Flavor Burst trademark logo.
9
CAB 156
CONNECTOR SHIELD
1
Protects power cables from liquids.
10
ELE 485
120V POWER ENTRANCE MODULE
1
Power source inlet.
10A
N/A
GROUNDING WIRE
1 ea.
Grounds electricity.
11
ELE 496TS
PUMP & SANITIZER CABLE HARNESS
1
Provides power to syrup & sanitizer pumps.
11A
N/A
GROUNDING WIRE
1 ea.
Grounds electricity.
12
FAS 2042
4/40 LOCK NUTS
4
Secures screws to mount pump cable face.
13
FAS 2035
8-32 NUTS - EXT. LOCK WASHER
5
Secures ground wire to screw and
Panel and the Electronics Box to the panel.
14
CAB 138TS
ELECTRONICS BASE PANEL
1
Secures microprocessor.

18
Electronic Parts and Connections (Continued)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
15
ELE 806
POWER SUPPLY
1
Main power supply.
16
FAS 2024
8-32 X 1/4 PAN HEAD SCREW
4
Secures power supply to the base panel.
17
MIS 3166
CLOSURE PLUG
2
Closes up extra openings.
18
FAS 2008
4-40 X 3/8" PAN HEAD SCREWS
4
Attaches pump cable face to panel.
19
ELE 430-RE-1
SPIGOT SWITCH
1
Alternate switch to activate the Injector
Assembly.
Figure 6

19
Spare Parts Kit (See Figure 7)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
1
SPR 5800A
SPARE PARTS KIT –SOFT SERVE
1
Houses extra spare parts and wear
items.
2
INJ 321
GEAR CARTRIDGE
1
Rotates product for even syrup
distribution.
3
RUB 601
9-POS DUCKBILL CHECK VALVE
1
Provides sealed cavity and prevents
syrup leakage.
4
RUB 632
LOWER ADAPTER O-RING
1
Creates tension to secure Adapter to
Injector Head.
5
RUB 640
FLAT ADAPTER GASKET FOR
ADPT 101A ADAPTER
1
Provides sealed cavity inside Adapter.
6
RUB 642
UPPER ADAPTER O-RING FOR
ADPT 101A ADAPTER
1
Creates tension to secure Adapter to
freezer door.
7
RUB 602
9-POS TUBE CONN. GASKET
1
Provides sealed cavity.
8
RUB 652-RSS
SMALLER SYRUP PORT O-RING
1
Provides sealed cavity inside syrup port.
9
RUB 651
INJECTOR HEAD O-RING 2-020
1
Provides a sealed cavity.
10
INJ 201A
SYRUP MANIFOLD - BLACK
1
Connects flavor line to Injector Head.
11
ELE 430-RE-1
SPIGOT SWITCH
1
Activates Injector Assembly.
12
INJ 117
TUBE CONNECTOR BODY -BLACK
1
Secures Syrup Line Manifold to flavor
lines.
13
ELE 444
1 AMP, 1 1/4" SLOW BLOW FUSE
2
System overload protection.
14
RUB 659
UPPER ADAPTER O-RING FOR
ADPT 8750-A ADAPTER
1
Creates tension to secure Adapter to
freezer door.
15
RUB 660
LARGER SYRUP PORT O-RING
1
Provides sealed cavity inside syrup port.
16
CW 137
DRIVE MOTOR GEAR
1
Turns the gear box gears, powered by the
drive motor.