Flavor Burst TS 80BLD User manual

©2016 Flavor Burst Company Printed in June Printed in
All Rights Reserved The United States of America
Flavor Burst ®
Soft Serve Blend System
Model TS 80BLD
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: [phone]
Toll Free Number: [phone]
Fax: [phone]
www.flavorburst.com
For pricing, ordering and support, contact one
of our qualified distributors.
Warranty
An installation and warranty form is provided with every TS 80BLD system, located inside the
TS 80BLD unit with this manual. It is important that the operator carefully review the warranty and
installation documents accompanying the unit before using this system. Any questions or concerns
regarding the warranty should be clarified upon delivery or installation. For more information, contact
your local authorized Flavor Burst®distributor.

1
TABLE OF CONTENTS
Introduction……………………………...………………………………………….………….4
Safety Precautions……………………………..…………….………..……..….…………....4
Parts Identification/Function……...……………………….……..…..……….……..….…..5
Daily Opening Procedures……..………………………….…….…..…….………..……...22
Sanitizing the Blending System……………………………….……………...…...…22
Assembling the Blending Assembly………………...………………………….....…23
Installing the Blending System………………………………….……………....…...24
Other items to check during opening procedures……………………………….…25
Daily Closing Procedures………………………………………….……………….………26
Removing the Blending System………………………………...………….…...…...26
Disassembling the Blending Assembly…………………………………..…….……27
Sanitizing the Blending System…………………………………....……..……...…..27
Replacing the Syrup Flavors…………...…………………………..…….………...……...30
Scheduled Maintenance…………...……………………………….…….………...…...….36
Clean-In-Place (CIP) Procedure…………………………………....…………..…...36
CIP – Phase 1: Prep………………………...……………………………...…36
CIP – Phase 2: Flush……………………………….....……………….......…37
CIP – Phase 3: Clean……………………...……………………………...…..39
CIP – Phase 4: Reassemble………………………………….……….......…40
Priming the Syrup System………………………………….....…………...….......…42
Refilling the Sanitizer Tank…………………………………..........……………....…43
Replacing Blending Head O-Rings………………………………….....………...…44
Miscellaneous Cleaning Procedures…………………………………………......…45
Area Under the Cabinet………………………………….....……………...…45
Inside the Cabinet………………………………….....………………….....…45
Blending Assembly Suspension Bracket………………………….….…..…46
Tube / Cable Casing Assemblies………………………….………….…..…46
9-Tube Assembly Syrup Lines……………………....……………….…....…46
Winterizing the Unit ………………………………..…………...……………..…...…47

2
TABLE OF CONTENTS (continued)
Equipment Setup……………………………………………………...…..……….……..….50
Installing the Touchscreen and Mounting Bracket...……………………...….....…50
Sanitizing the Blending System……………………………………...…………....…52
Assembling the Blending Assembly………………………………....……...…....…53
Installing the Spout Adapter…………………………………..…………………...…53
Installing the Blending System and Suspension Bracket……………………....…54
Mounting the Tube / Cable Casing Assemblies……………………...……….....…56
Connecting the Unit Syrup Line……………………………………………….......…57
Installing and Filling the Sanitizer Tank………………………….…………….....…58
Power Connections and Power Up……………………………………….…........…59
Installing Flavors and Priming Syrup Lines………………………...……….…...…60
Touchscreen Operations…………...…….……………………………………....……...…62
Calibrating the Touchscreen……………..….…………………………………….…62
Enabling the TS 80BLD System………………………………….……………….…63
Testing the TS 80BLD System………………………....………….………....…...…65
Draw Mode Options………………………………………………….……….....…….66
Enabling the Standard Manual Draw Mode…………............................…67
Dispensing Product – Standard Manual Draw Mode……………….…..…68
Enabling the Timed Serving Size Draw Mode……………………..……….69
Dispensing Product – Timed Serving Size Draw Mode…………..……….70
Setting Serving Size Timing……………....………………..…................................72
Adjusting the End of Serving Delay Timing…………………………………...…….73
Assigning Flavors to the Menu……………………………………………………….74
Adjusting Flavor Dispense Rate………………………...………………….…......…75
Adjusting Alternating Flavor Timing………………………………….………..….…77
......78 Enabling the Injector Flush Feature……..………………………………………..…78
......78 Accessing the Water / Syrup Flush Mode………………………………………..…79
Accessing the Prime Syrup Pump Mode……….…………………………….…..…80
Enabling the Pass Code Feature.…………………………………………..……..…81
Accessing and Resetting the Serving Count……………………………….……….82
Accessing the Diagnostics Information...…………………....................................83
Enabling the Second Language Option……………………………………………..84
Enabling the Dispense Instruction Screen………………………………………….85
Enabling the Self Serve Mode…………………………………………………….….86
Updating and Creating Touchscreen Labels………………..…………………...…88
Uploading the Touchscreen Labels…………………………….……………….......89
Reformatting the SD Card……..…………………………………………………..…91
Directory of Cleaning Procedures……………………………...………………..…….….92
Parts Replacement Schedule………...………………….………………..….……………93
Recommended Maintenance Items Replacement Schedule………………....………94
Alternate Parts and Kits by Freezer Model……………………………...…….…..…….94
Ordering/Service Information…………….…….…...………………………...……....…..95

3
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4
Congratulations on your purchase of a
TS 80BLD series flavoring system! As a food
and beverage provider, your customers are
your greatest asset. Your primary concern
must be the health and welfare of your
customers. This manual provides everyday
operating guidelines and procedures. Special
functions have been incorporated into the
equipment to provide simple and effective
cleaning and sanitizing of your unit. We urge
you to follow these instructions carefully and
maintain strict sanitary practices in your daily
operating routine.
The TS 80BLD series system is an add-on to a
soft serve freezer designed to blend
concentrated flavorings throughout soft serve
product as it is dispensed. Dispensing Flavor
Burst product is very simple. Select a flavor
from the Touchscreen and draw the product.
The Flavor Burst system will automatically
flavor the product at the spout. You can also
have multiple flavors per serving. Simply select
the flavors from the Touchscreen and draw the
product. The system will switch from one flavor
to the next in a smooth, continuous motion,
layering the serving with different, delicious
flavors.
Flavor Burst®syrup is stored within the
equipment cabinet in 1 gallon disposable bags.
Proper syrup blending rate is maintained by
adjusting the flavor level on the system
Touchscreen.
Components of the TS 80BLD system should
be cleaned daily to ensure the highest standard
of sanitation. When your equipment is
delivered or if it has been unused for more than
24 hours, follow the DAILY OPENING
PROCEDURES.
NOTE: PARTS AND PART NUMBERS MAY
VARY FROM WHAT IS SHOWN AND LISTED.
CONSULT YOUR LOCAL DISTRIBUTOR IF
YOU HAVE ANY QUESTIONS CONCERNING
DIFFERENCES.
Always follow these safety precautions when
operating the Flavor Burst®system:
DO NOT operate the system without
reading this operator’s manual. Failure to follow
this instruction may result in equipment
damage, poor system performance, health
hazards, or personal injury.
DO NOT operate the system unless it is
properly grounded. Failure to follow this
instruction may result in electrocution.
DO NOT operate the system with larger
fuses than specified on the system data label.
Failure to follow this instruction may result in
electrocution or damage to the machine.
Consult your electrician.
DO NOT put objects or fingers in the
door spout. Failure to follow this instruction may
result in contaminated product or personal
injury from blade contact.
The TS 80BLD cabinet system must be
placed on a level surface capable of supporting
at least 220 lbs of weight. Failure to comply
may result in personal injury or equipment
damage.
DO NOT install the unit in an area where
a water jet could be used, and do not use a
water jet to clean or rinse the system. Failure to
follow these instructions may result in serious
electrical shock.
NOISE LEVEL: Airborne noise emission does
not exceed 70 dB(A) when measured at a
distance of 1.0 meter from the surface of the
machine and at a height of 1.6 meters from the
floor.
NOTE: Operations Manual subject to
change. Contact your local distributor for most
recent updates concerning the TS 80BLD unit.
INTRODUCTION SAFETY PRECAUTIONS

5
General System Overview (See Figure 1)
ITEM PART NO. DESCRIPTION QTY. FUNCTION
1 ELE 805A TOUCHSCREEN ASSEMBLY 1 Flavor Burst unit command center.
2 ELE 434 POWER CABLE 1 Supplies the electronics board with power.
3 INJ 424BLD BLENDING ASSEMBLY 1 Blends syrups into the product.
4 MIS 3196 STAINLESS TUBE / CABLE CASING
ASSEMBLY 2 Attaches the flavor lines and/or cables to the side of the freezer.
5 SYR 941A FLAVOR BAG ADAPTER 8 Connects flavor bag to syrup out tube.
6 CAB 113 FLAVOR TRAY 8 Houses syrup bags.
7 N/A FLAVOR BURST SOFT SERVE
CABINET ASSEMBLY 1 Houses syrup trays and bags.
8 SAN 740 SANITIZER TANK ASSEMBLY 1 Houses sanitizer cleaning solution.
9 SYR 944 SYRUP BAG CONNECTOR
ASSEMBLY 8 Transports syrup from the bag to the pumps.
10 SYR 946 SYRUP BAG LOCK 8 Secures the syrup bag fitments to the tray.
11 ELE 810 SD CARD READER 1 Transfers updated programming and files
from the computer to the SD card.
12 SPR 5800BLD SPARE PARTS KIT - BLEND 1 Houses extra spare parts and wear items.
PARTS IDENTIFICATION/FUNCTIONS

6
General System Overview
1
3
7
9
8
6
4
5
26001
12
2
10
11
Figure 1

7
Cabinet – (See Figure 2)
ITEM PART NO. DESCRIPTION QTY. FUNCTION
1 N/A ELECTRONICS SYSTEM 1 Houses microprocessor and electronics.
2 CAB 135R-A RIGHT SIDE PANEL 1 Holds tray support brackets and panel
brackets.
3 CAB 145 TRAY SUPPORT BRACKET 8 Supports flavoring trays.
4 FAS 2024 8-32 X 1/4 PAN HEAD 28 Fastens panel brackets to divider panel,
secures sides.
5 FAS 2014 8-32 X 1/2" PAN HEAD 25 Attaches top panel, back cover, and
feet to cabinet.
6 SYR 944 SYRUP TUBE ASSEMBLY –
SOFT SERVE 8 Transports the flavoring from the syrup bag
to the syrup pump.
7 ELE 496TS PUMP & SANITIZER CABLE
HARNESS 1 Provides power to the syrup and sanitizer
pumps.
8 MIS 3066 MINI BUSHING 1 Protects flush tube.
9 MIS 3028-80 FLUSH TUBE ASSEMBLY 1 Connects with flavor line to flush with
sanitizer solution.
10 CAB 139 FRONT DOOR PANEL 1 Provides easy access to syrup bags and
connectors.
11 CAB 136-A REAR PUMP COVER 1 Back panel to cover pumps.
12 FIX 1023 3/16" X 3/16" BARB TUBE CONNECT 1 Splices together flush tubes.
13 CAB 134 DIVIDER PANEL 1 Holds tray support brackets and divides
flavor trays.
14 CAB 144R RIGHT PANEL BRACKET 3 Holds tray support rails.
15 CAB 144L LEFT PANEL BRACKET 3 Holds tray support rails.
16 CAB 143 LATCH BRACKET 1 Provides latching tab for front panel
latch.
17 FAS 2001 FRONT DOOR PANEL LATCH 1 Latches front door to cabinet front.
18 SYR 927 INTERNAL 9-TUBE ASSEMBLY 1 Transports syrup from bags to flavor
9-Tube Assembly.
19 SAN 748 PERISTALTIC SANITIZER PUMP 1 Pumps sanitizer solution to flush tube
and sanitizer line.
20 SYR 307 PERISTALTIC SYRUP PUMP 8 Pumps syrup from flavor bags into flavor
lines.
21 CAB 155L PUMP MOUNTING STRIP 1 Support for syrup trays and spacing
between panels.
22 CAB 155R PUMP MOUNTING STRIP 1 Support for syrup trays and spacing
between panels.
23 FAS 2037 TAPPED NYLON SPACER 12 Secures screw to center panel, and
support for trays.
24 FAS 2032 STANDARD NYLON SPACERS 12 Provides extra support for flavor trays.
25 FAS 2034 8-32 X 3/4" MACHINE SCREW 12 Attaches bushings to divider panel.
26 MIS 3067 OPEN/CLOSED BUSHING 1 Strain relief for internal 9-Tube
Assembly.

8
Cabinet (Continued)
ITEM PART NO. DESCRIPTION QTY. FUNCTION
27 FIX 1033 1/4" X 1/4" BLKHD (PUSH-TO-
CONNECT) 1 Connects Sanitizer Tank tube to the unit.
28 TUB 803 TUBING-PER FOOT 1 Transports sanitizer solution from tank to
pump.
29 CAB 133 BASE PANEL 1 Attaches the bottom of the inner and side
panels.
30 RUB 618 RUBBER BUMPER WITH WASHER 6 Provides spacing between cabinet base and
table.
31 FAS 2035 8-32 NUTS - EXT. LOCK WASHER 6 Attaches to screw and holds rubber bumper
in place.
32 MIS 3074 SHORTY PLUG #1672 6 Covers screw hole in rubber bumper.
33 FAS 2040 6-32 X 1/4" TAPPING SCREW 24 Secures tray support bracket to side panels.
34 CAB 135L-A LEFT SIDE PANEL 1 Holds tray support brackets and panel
brackets.
Cabinet
11
18
29
15
21
24
7
4
19
3
9
17 16 17
10
13
22 23
25
20
32
27
5
4
33
30
5
4
6
26002
2
8
5
4
14
34
4
28
26
31
12
1
Figure 2

9
Blending Assembly and Related Parts (See Figure 3)
ITEM PART NO. DESCRIPTION QTY. FUNCTION
1 INJ 424BLD FLAVOR BLEND ASSEMBLY WITH
SYRUP LINES, ADAPTER, &
BRACKET 1 Transports and blends syrup into product.
2 INJ 422C BLENDING HEAD ASSEMBLY 1 Connects flavor line to blend syrups into
product.
2A RUB 652-RSS SMALLER SYRUP PORT O-RING 1 ea. Provides sealed cavity inside syrup port.
2B RUB 651 BLENDING HEAD O-RING 2-020 1 ea. Provides a sealed cavity.
2C RUB 660 LARGER SYRUP PORT O-RING 1 ea. Provides sealed cavity inside syrup port.
3 INJ 321C GEAR CARTRIDGE ASSEMBLY 1 Rotates product for even syrup distribution.
4 SYR 932 6' 9-TUBE ASSEMBLY 1 Supplies syrup to Blending Head from
pumps.
4A FAS 2051 ROLLED FLANGE EYELET 18 ea Provides tension in syrup line to affix to line
coupler.
4B ROT 510 LINE COUPLER 2 ea. Holds flavor lines in place.
4C RUB 610 BAG CONNECTOR O-RINGS 1 ea. Provides extra tension between tube
connectors.
4D ROT 515-A 9-TUBE ASSEMBLY WAVE SPRING 1 ea. Provides tension between tube connectors.
4E INJ 116 LINE COUPLER NUT - BLACK 1 ea. Attaches flavor tubes to flavor manifold.
4F SYR 901 6' 9-TUBE ASSEMBLY TUBES 9 ea. Brings syrup from pump to Blending Head.
4G ROT 511 LINE COUPLER NUT 1 ea. Connects flavor lines to the internal 9-Tube
Assembly.
4H RUB 602 9-POS TUBE CONN. GASKET 1 ea. Provides sealed cavity.
5 INJ 117 TUBE CONNECTOR BODY –BLACK 1 Secures flavor line manifold to flavor lines.
6 MIS 3142 FLAVOR LINE DUST CAP – FB 80 1 Covers syrup manifold when not connected.
7 INJ 201A SYRUP MANIFOLD - BLACK 1 Connects flavor line to Blending Head.
8 RUB 601 9-POS DUCKBILL CHECK VALVE 1 Provides sealed cavity and prevents syrup
leakage.
9 MIS 3143 SUSPENSION BRACKET ASSEMBLY 1 Secures Blending Assembly to the freezer
door.
9A FAS 2107 BLENDING BRACKET KNOB 1 ea. Secures the two bracket pieces.
9B MIS 3143A SUSPENSION BRACKET PART A 1 ea. Attaches to freezer door bolts to hang
Blending Assembly.
9C MIS 3143B SUSPENSION BRACKET PART B 1 ea. Secures Bracket Assembly to Blending
Assembly.
9D MIS 3144 NYLON SHOULDER WASHER 1 ea. Allows free movement left and right for
bracket
9E ROT 535 ROTOR BRACKET SPRING WASHER 1 ea. Allows space between hanging and base
brackets

10
Blending Assembly and Related Parts (Continued)
ITEM PART NO. DESCRIPTION QTY. FUNCTION
10 INJ 330HSB BLENDING MOTOR ASSEMBLY –
7500 RPM 1 Powers Blending system.
11 INJ 331 BLENDING GEARBOX ASSEMBLY 1 Gears turn Gear Cartridge for even syrup
distribution.
11A FAS 2023 ACCESSORY MOUNTING BRACKET
KNOB 1 ea. Secures base Mounting Bracket to Gear Box.
12 ADPT 8750TA CROWN ADAPTER ASSEMBLY WITH
TABS 1 Attaches Blending Assembly to freezer door.
12A ADPT 8750T CROWN ADAPTER WITH TABS
WITOUT O-RING 1 ea. Attaches Blending Assembly to freezer door.
12B RUB 632 BLENDING ADAPTER O-RING 1 ea. Creates tension to secure adapter to
Blending Head.
13 ADPT 101A BLENDING ADAPTER W/ O-RINGS 1 Attaches Blending Assembly to freezer door.
13A RUB 642 ADAPTER O-RING 1 ea. Creates tension to secure Adapter to freezer
door.
13B RUB 640 FLAT ADAPTER GASKET 1 ea. Provides sealed cavity inside Adapter.
13C ADPT 101 BLENDING ADAPTER 1 ea. Attaches Blending Assembly to freezer.
13D RUB 632 BLENDING ADAPTER O-RING 1 ea. Creates tension to secure Adapter to
Blending Head.
14 MIS 3196 STAINLESS 9-TUBE CASING
ASSEMBLY 2 Protects and holds the cables and 9-Tube Assembly in place on the freezer side panel.
14A MIS 3190 STAINLESS 9-TUBE CASING HINGED
CHANNEL 1 ea. Covers and protects the cables and tubes of
the Casing Assembly.
14B MIS 3051 CH-6 CHANNEL MAGNET ASSEMBLY 2 ea. Holds the Casing Channel to the freezer
panel.
14C FAS 2040 6-32 x 1/4 PAN HEAD SCREW 1 ea. Secures the Casing cover to the mounting
brackets.
14D FAS 2024 8-32 x 1/4 PAN HEAD SCREW 4 ea. Secures the magnet assembly to the
mounting brackets.
14E FAS 2035 8-32 NUTS – EXT. LOCK WASHER 4 ea. Secures the magnet assembly to the
mounting brackets.

11
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12
Blending Assembly and Related Parts
1
14
14C
14B
14A
14D
14E
4H
2
4
3
4B
4G
4E
4D
4B 4F
2C
2B
11A
4A
4A 4C
5678
13
13A
13B
13C
13D
26003
2A
9
9B
9A
9C
9D
9E
10
11
12
12A
12B
Figure 3

13
Syrup Pump and Related Parts (See Figure 4)
ITEM PART NO. DESCRIPTION QTY. FUNCTION
1 N/A SOFT SERVE SYRUP PUMP 8 Pumps syrup from flavor bags to flavor
lines.
1A SYR 307 PERISTALTIC SYRUP PUMP 1 ea. Pumps syrup from flavor bags to flavor
lines.
1B TUB 806 1/8” SYRUP PUMP REPL TUBE 1 ea. Transports syrup through pump.
1C FAS 2066 SYRUP PUMP TUBE WASHER-1/4 1 ea. Secures pump tube.
1D FAS 2067 SYRUP PUMP CLAMP-HOSE-1/4" 1 ea. Prevents pump tube from slipping.
1E FAS 2051 ROLLED FLANGE EYELET 1 ea. Creates tension for tighter fit.
1F FIX 1036 1/4" TO 1/4" OD UNION ELBOW 1 ea. Connects syrup in tube to pump.
1G FIX 1035 1/4 TO 3/16 OD REDUCING UNION 1 ea. Connects syrup pump to flavor line out.
2 SYR 944 SYRUP TUBE ASSEMBLY –
SOFT SERVE 8 Transports flavor from bag to pump.
2A FIX 1054 1/4” ID HOSE BARB SHUTOFF 1 ea. Connects flavor line to flavor bag.
2B SYR 902 FLAVOR-IN TUBE 1 ea. Carries syrup from syrup bag to pump.
2C TUB 811 TUBE-SILICONE .188X.375 PE
FB80 1 ea. Connects barb fitment to tube port.
2D FIX 1048 FITTING-1/4X1/4 BARB FB80 1 ea. Connects syrup tube to silicone tube.
3 SYR 900 4' 9-TUBE ASSEMBLY TUBE 9 Brings syrup from pump to Blending
Head.
4 ROT 511 LINE COUPLER NUT 1 Connects flavor lines to the internal
9-Tube Assembly.
5 ROT 512 TUBE CONNECTOR BODY 1 Connects internal 9-Tube Assembly to
flavor lines.
6 ROT 510 LINE COUPLER 1 Holds flavor lines in place.
7 FAS 2051 ROLLED FLANGE EYELET 9 Secures flavor lines to line coupler.
8 MIS 3023 FLAVOR LINE DUST CAP 1 Cover to protect end of flavor lines.
9 SYR 941A SYRUP BAG ADAPTER 8 Connects bag fitment to flavor lines.
9A SYR 940 SYRUP BAG ADAPTER CAP 1 ea. Attaches to flavor bag fitment.
9B SYR 939B SYRUP BAG ADAPTER VALVE
ASSEMBLY 1 ea. Transports syrup to quick connect fitment.
9C RUB 662 SYRUP BAG ADAPTER O-RING 1 ea. Provides sealed cavity for Syrup Bag
Adapter.
10 CAB 113 FLAVORING TRAY 8 Houses syrup bags.
11 ELE 496TS PUMP & SANITIZER CABLE
HARNESS 1 Provides power to the syrup and sanitizer
pumps.
12 SYR 946 SYRUP BAG LOCK 8 Secures the syrup bag fitments to the tray.

14
Syrup Pump and Related Parts
26004
9A 9B
9
9C
2
2A 2C 2D 2B
11
3
10
4568
7
1
1D
1C
1A
1G
1B
1E
1F
12
Figure 4

15
Sanitizer Pump and Related Parts (See Figure 5)
ITEM PART NO. DESCRIPTION QTY. FUNCTION
1 SAN 748 SANITIZER PUMP ASSEMBLY 1 Supplies sanitizer to flush tube.
2 TUB 807 SANITIZER TUBE REPLACEMENT 1 Transports sanitizer through pump.
3 MIS 3023 DUST CAP 1 Cover to protect end of flavor lines.
4 FAS 2051 ROLLED FLANGE EYELET 9 Creates tension for tighter fit 1 per
pump, 9 per tube assembly.
5 ROT 510 LINE COUPLER 1 Holds flavor lines in place.
6 ROT 512 TUBE CONNECTOR BODY 1 Connects internal 9-Tube Assembly to
flavor lines.
7 ROT 511 LINE COUPLER NUT 1 Connects flavor lines to the internal
9-Tube Assembly.
8 SYR 900 4' 9-TUBE ASSEMBLY TUBES 9 Transports syrup and sanitizer from
pumps to Blending Assembly.
9 FIX 1035 1/4 TO 3/16 OD REDUCING UNION 1 Connects elbow to sanitizer line.
10 FIX 1042 TUBE-TO-TUBE ELBOW 3 Connects pump tube to reducing union.
11 SYR 931 CLEAR TUBING 1 Transports sanitizer to Pump Flush Adapter.
12 SAN 701 SANITIZER TANK 1 Holds sanitizer solution.
13 FIX 1053 SANITIZER PUMP T CONNECTOR 1 Connects sanitizer line to flush adapter
and pump lines.
14 MIS 3028-80 FLUSH TUBE ASSEMBLY 1 Connects with flavor line to flush with
sanitizer solution.
14A FIX 1054 1/4” ID HOSE BARB SHUTOFF 1 ea. Connects to the syrup bag adapter to flush
sanitizer solution through it.
14B FIX 1051 1/4” ID HOSE BARB ELBOW 1ea. Connects to the syrup line to flush sanitizer
solution through it.
14C SYR 931 CLEAR TUBING 3 ea. Transports sanitizer to Pump Flush Adapter
fitments.
14D FIX 1046 FLUSH TUBE “Y” CONNECTOR 1 ea. Splits sanitizer flush tube into two tubes.
15 FIX 1023 3/16" X 3/16" BARB TUBE CONNECT 1 Splices together flush tubes.
16 TUB 803 .17 x 1/4 LDPE TUBING-PER FOOT 1 Transports sanitizer solution from tank
to sanitizer pump.
17 FIX 1036 1/4" TO 1/4" OD UNION ELBOW 1 Connects sanitizer tube to supply tube.
18 SAN 715 SUPPLY TUBE CAP 1 Fastens grommet securely to tank.
19 RUB 615 FEEDER TUBE RUBBER GROMMET 1 Holds sanitizer tube in place and seals
tank hole.
20 SYR 902 SANITIZER SUPPLY TUBING 1 Supplies sanitizer from Sanitizer Tank.
21 SAN 734 HAND PUMP ASSEMBLY-FLUTED
TANK 1 Seals Sanitizer Tank and adds pressure
when needed.
22 ELE 496TS PUMP & SANITIZER CABLE
HARNESS 1 Provides power to the syrup and sanitizer
pumps.

16
Sanitizer Pump and Related Parts
16
10
13 10
26005
15
1
2
10
98
17
16
11
3
4
5
6
7
18
19
20
21
12
14
14C
14A
14B 14C
14C
14D
22
Figure 5

17
Electronic Parts and Connections (See Figure 6)
ITEM PART NO. DESCRIPTION QTY. FUNCTION
1 ELE 805A TOUCHSCREEN ASSEMBLY 1 Flavor Burst unit command center.
1A MIS 3076 ADHESIVE PAD 1 ea. Secures the mounting bracket to the freezer.
1B MIS 3200 TOUCHSCREEN CABLE HOUSING MOUNT 1 ea. Houses Touchscreen electronic connections.
1C CW 214 TOUCHSCREEN MOUNTING PLATE 1 ea. Mounts the Touchscreen to the freezer.
1D FAS 2023 ACCESSORY MOUNTING BRACKET KNOB 2 ea. Secures the housing mount to the Plate.
1E MIS 3198 TUBE CLAMP 5/16” 1 ea. Secures the Touchscreen power cable.
1F MIS 3034 STRAIN RELIEF BUSHING 2 ea. Protects the switch and motor cables.
1G MIS 3192 LOCKING HOLE PLUG 3 ea. Closes up extra openings.
1H CW 152 ON/OFF TOUCHSCREEN SWITCH 1 ea. Powers the Touchscreen on and off.
1IMIS 3191 OPEN-CLOSE BUSHING 1 ea. Protects the Touchscreen power cable.
1J FAS 2024 8-32 X 1/4 PAN HEAD SCREW 4 ea. Secures the housing to the Touchscreen.
1K ELE 801 SWITCH WIRING 1 ea. Connects ON/OFF switch to Touchscreen.
1L ELE 506TS TOUCHSCREEN ROTOR CABLE ASSEMBLY 1 ea. Connects the drive motor to Touchscreen.
1M ELE 805 TOUCHSCREEN SUB-ASSEMBLY 1 ea. Control center for the Flavor Burst system.
1N ELE 215TS TOUCHSCREEN CONTROLLER CABLE 1 ea. Activates the rotor and switch connections.
1-O ELE 525M MALE TO MALE 48” SWITCH EXTENSION 1 ea. Connects Touchscreen to the freezer switch.
1P ELE 807 SD CARD 1 ea. Transfers updated files and programming
from the computer to the Touchscreen.
1Q N/A TOUCHSCREEN ASSEMBLY 1 ea. Command center for Flavor Burst systems.
2 ELE 810 SD CARD READER 1 Transfers updated programming and files
from the computer to the SD card.
3 ELE 434 POWER CABLE 1 Supplies the electronics board with power.
4 INJ 330HSB BLENDING MOTOR ASSEMBLY –
7500 RPM 1 Supplies power to Motor which turns gears.
5 FAS 2008 4-40 X 3/8" PAN HEAD SCREWS 4 Attaches pump cable face to panel.
6 CAB 137-A ELECTRONICS COVER 1 Protects and covers electronics microprocessor.
7 FAS 2014 8-32 X 1/2" PAN HEAD 16 Secures various parts within the top of unit.
8 MIS 3150 FLAVOR BURST LOGO DECALS 1 Displays Flavor Burst trademark logo.
9 CAB 156 CONNECTOR SHIELD 1 Protects power cables from liquids.
10 ELE 485 120V POWER ENTRANCE MODULE 1 Power source inlet.
10A N/A GROUNDING WIRE 1 ea. Grounds electricity.
11 ELE 496TS PUMP & SANITIZER CABLE HARNESS 1 Provides power to syrup & sanitizer pumps.
11A N/A GROUNDING WIRE 1 ea. Grounds electricity.
12 FAS 2042 4/40 LOCK NUTS 4 Secures screws to mount pump cable face.
13 FAS 2035 8-32 NUTS - EXT. LOCK WASHER 5 Secures ground wire to screw and
Panel and the Electronics Box to the panel.
14 CAB 138TS ELECTRONICS BASE PANEL 1 Secures microprocessor.
15 ELE 503TSA POWER SUPPLY WITH BRACKET
WITH ADAPTER CABLES 1 Main power supply.
16 FAS 2024 8-32 X 1/4 PAN HEAD SCREW 4 Secures power supply to the base panel.
17 MIS 3166 CLOSURE PLUG 2 Closes up extra openings.

18
Electronic Parts and Connections
3
26006
11A
10A
7
10
9
7
6
14
8
5
17
7
7
13
12
16
13
11
13
10a
7
1
1E
1B
1J
1D
1J 1F 1L
1J
1F
1G
1D
1K
1G
1G
1A
1C
1I
1J
4
2
1M
1Q
1P
1N
1-O
1H
11a
15
Figure 6

19
Spare Parts Kit (See Figure 7)
ITEM PART NO. DESCRIPTION QTY. FUNCTION
1 SPR 5800BLD SPARE PARTS KIT – SOFT SERVE
BLEND 1 Houses extra spare parts and wear
items.
2 INJ 321C GEAR CARTRIDGE 1 Rotates product for even syrup
distribution.
3 RUB 601 9-POS DUCKBILL CHECK VALVE 1 Provides sealed cavity and prevents
syrup leakage.
4 RUB 632 LOWER ADAPTER O-RING 1 Creates tension to secure Adapter to
Blending Head.
5 RUB 640 FLAT ADAPTER GASKET FOR
ADPT 101A ADAPTER 1 Provides sealed cavity inside Adapter.
6 RUB 642 UPPER ADAPTER O-RING FOR
ADPT 101A ADAPTER 1 Creates tension to secure Adapter to
freezer door.
7 RUB 602 9-POS TUBE CONN. GASKET 1 Provides sealed cavity.
8 RUB 652-RSS SMALLER SYRUP PORT O-RING 1 Provides sealed cavity inside syrup port.
9 RUB 651 BLENDING HEAD O-RING 2-020 1 Provides a sealed cavity.
10 INJ 201A SYRUP MANIFOLD - BLACK 1 Connects flavor line to Blending Head.
11 ELE 430-RE-1 SPIGOT SWITCH 1 Activates Blending Assembly.
12 INJ 117 TUBE CONNECTOR BODY -BLACK 1 Secures Syrup Line Manifold to flavor
lines.
13 ELE 444 1 AMP, 1 1/4" SLOW BLOW FUSE 2 System overload protection.
14 RUB 659 UPPER ADAPTER O-RING FOR
ADPT 8750-A ADAPTER 1 Creates tension to secure Adapter to
freezer door.
15 RUB 660 LARGER SYRUP PORT O-RING 1 Provides sealed cavity inside syrup port.
16 CW 137 DRIVE MOTOR GEAR 1 Turns the gear box gears, powered by the
drive motor.