Flint & Walling FPS0501 User manual

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1. Introduction
2. Safety
3. Tools required
4. 115V installation
a. Pre-installation
b.
Installation
5. 230V installation
a. Pre-installation
b. Installation - pump
c. Installation - control center
d. Setting timers
e.
Setting the clock
6. Scheduled maintenance
7. Seasonal removal and storage
Operating Instructions & Parts Manual
FW0779
1013
Supersedes
0512
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product
described.
Protect yourself and others by observing all
safety information. Failure to comply with instructions could result in
personal
injury and/or property damage! Retain instructions for
future reference.
Floating Pond Pump System
Models FPS0501 and 5P50501
Description
This pump system is designed for decorative use and can
improve water aeration. It produces water fountains up to 15'
in height, and up to 4,900 gallons of water per hour. Make
your floating fountain system even more dramatic at night by
adding the NightBright lighting system 023069.
Operates in 5 feet of water or deeper.
General Safety Information
Carefully read and follow all safety instructions in this
manual and on pump.
Keep safety labels in good condi-
tion. Replace missing or damaged safety labels.
This is a SAFETY ALERT
SYMBOL. When you see
this symbol on the pump or in the manual, look for one of
the following signal words and be alert to the potential for
personal injury or property damage.
ADANGER
Warns of hazards that WILL cause serious
personal injury, death or major property damage if ignored.
Unpacking
When unpacking the unit, inspect carefully for any damage
that may have occurred during transit.
WARNING
Warns of hazards that CAN cause serious
personal injury or death, if ignored.
ACAUTION
Warns of hazards that MAY cause minor
personal injury, product or property damage if ignored.
IMPORTANT: Indicates factors concerned with operation,
installation, assembly or maintenance which could result in
damage to the machine or equipment if ignored.
NOTE: Indicates special instructions which are important but
are not related to hazards.
021626
Ak
95 North Oak St. • Kendallville, IN 46755 •800-742-5044.©2013All rights reserved.

ADANGER
"NO SWIMMING" AND
OR WARNING SIGNS SHOULD BE POSTED PER
STATE AND LOCAL CODES.
Please affix included warning label to power
receptacle or junction box.
A
WARNING
FAILURE TO CONNECT
THIS UNIT, WITH THE GFI, TO A PROPERLY
GROUNDED RECEPTACLE MAY RESULT IN
SEVERE ELECTRICAL SHOCK.
A
WARNING
Be sure system is connected
to a circuit equipped with a fuse or circuit
breaker of ample capacity.
IT '
ADANGER
Never enter the water
either wading, swimming or in a boat with the
pump power on, as this may result in severe
electrical shock.
A
WARNING
Read these warnings and instructions
carefully. Failure to follow could result in serious bodily
injury andlor property damage.
AUVARNING
Electrical installations
shall be in accordance with National Electric
Code (NEC) and all applicable local codes
and ordinances. A licensed electrician should
perform installation.
A
WARNING
System furnished with a
lOOft power cord with three prong GFI plug. -
Must connect to properly grounded receptacle
of grounding type. Do not remove ground
pin on plug. Do not extend the cord length by splicing or
with an extension cord.
ADANGER
Always use caution when
operating electrical controls in damp areas.
If possible, avoid all contact with electrical
equipment during thunderstorms or extreme
damp conditions.
A
WARNING
Install all electrical
equipment in protected area to prevent
mechanical damage which could produce serious
electrical shock and/or equipment failure.
ADANGER
DO NOT use this system to
pump flammable liquids such as gasoline, fuel
oil, kerosene, etc. Failure to follow the above
warning could result in property damage andi
or personal injury.
LCAVT ION
Fahrenheit.
ACMJTION
Water leaving nozzle is at high velocity
and can cause bodily injury if contact is made.
A
WARNING
This unit not tested for use
in swimming pool areas.
Do not pump water above 120 degrees
ADANGER
Always disconnect power
source before performing any work on or
near the motor or its connected load. If the
power disconnect point is out-of-sight, lock it
in the open position and/or tag it to prevent unexpected
application of power. Failure to do so could result in fatal
electrical shock or bodily injury.
ADANGER
DO NOT handle pump with
wet hands or when standing in water as
fatal electrical shock could occur. Disconnect
main power supply before handling system
for any reason.
Protect the power cable
from coming in contact with sharp objects,
oil, grease, hot surfaces or chemicals. DO
NOT kink the power cable. If damaged
replace immediately.
A WARNING
NEVER leave the control
box, fused disconnect switch, or covers open
(either partially or completely) when not
being worked on by a competent electrician
or repairman.
INSTALLATION INSTRUCTIONS
1. Only install this system in ponds where no swimming,
wading, boating or fishing is allowed while fountain is
operating. Disconnect power to pump before fishing or
entering the water.
2. Post appropriate warning signs per local and state codes.
3.
Inspect pump system for damage before installing in
pond. Check that all bolts and screws are tight. Check for
any bent prongs or a cracked case on the GFI.
4. The unit ships with one spray nozzle attached. To change
to one of the other 2 nozzles, remove the 4 screws from
the nozzle then replace with desired nozzle. Refer to
Figures 1, 2 & 3 for spray pattern appearance. Nozzles
are marked "This side up." Make sure the 0-ring is
seated in groove before installing nozzle. Tighten screws
until seated, approximately 10 to 12 in-lbs.
5.
Attach nylon anchor ropes to 2 eyebolts located at top
of screen. Secure (make sure rope is tight) to weights
placed on pond floor or stakes on pond shore. When
using weights to anchor the pump, place weights
approximately 10 feet from unit, 180 degrees apart.
A
WARNING
A WARNING
GFI plug must be oriented with cord
coming out the bottom and protected from direct rainfall.
2
95 North Oak St. • Kendallville, IN 46755 • 800-742-5044 • © 2013 All rights reserved.

6.
Before connecting the unit to the power receptacle,
check to insure there is no leakage to ground. This can
be done by using an ohm meter and setting the scale to
its highest setting (i.e. Rx100K). Connect one ohmmeter
lead to the unit power cord ground (round prong) and
to one of the flat prongs. It should read infinite or at
least 2 mega ohms. Repeat with the other prong. If
reading is below 2 mega ohms on either prong contact
Customer Service Help Line listed at bottom of page.
7.
Do Not Operate System on an Extension Cord. If no
power is accessible at the pond, contract a licensed
electrician to install the proper power supply in
accordance with National Electric Code and all
applicable local codes and ordinances.
8. After installing the unit, checking ground and
connecting power to the unit, the unit can be powered
up. Check operation of the GFI by pushing the "Test"
button, the unit should stop. Pushing the "Reset" button
should restart the unit. If pressing the "test" button
does not stop the unit, immediately shut off power to
unit and contact Customer Service Help Line listed at
bottom of page.
NOZZLE PATTERNS
5)9 0
(
zca
0
oo 00 o
' °°"°°°
0
0000000
0
% 00 ii t
\ \ f 0
;0
g0 O
0
Figure 3: Water Trumpet - A symmetrical inverted bell shape.
Item #2C
Approved outdoor grounded

Pond Pomp Float
burial. Refer to local codes
Power cord may require
receptacle with DPI protected plug

/ Nylon rope secured no weights
can be attached to stakes on
shore.2 Required.
Feet Minimum Depth
1520
Figure 4: Typical Installation
INSTALLATION CHECK LIST
Li Read installation instructions and warnings
Li Post appropriate warning signs
Li Install desired spray nozzle
LI Install and anchor unit in pond
El Check insulation resistance to ground
C3 Power up unit
o Test operation of GFI by pressing the "Test" Button.
LI
File instructions for future reference
REQUIRED TOOLS
&
SUPPLIES
• #2 Phillips screwdriver
• Nylon rope to anchor unit
• Stakes or weights for anchoring unit
•
Ohm meter to check insulation resistance to ground
Figure 1: Water Lily - An eye-catching combination spray.
Item #2A
00
0
000
0
00
5)9
0
àCAUTION
WINTER STORAGE
•
Rinse unit with clean water to remove any build-up on
unit.
•
Check unit for any damage.
Figure 2: Sky Cannon - A dramatic single plume of water.
Item #213 
• Store unit in heated space in freezing climates.
The pump motor is water lubricated and is factory filled
with an antifreeze solution. During operation the antifreeze
may exchange, thru the filtered check valve, with the pond
water. In climates where freezing may occur, the unit must
be stored in a heated storage space to prevent damage to
the motor.
95 North Oak St. •
Kendallville,
IN 46755 • 800-742-5044 • C 2013 All rights reserved.

3
-
4 -
1
2(AMC) 
5
6
17
7
8
10
9
11
12
14
I
15
110538
IIA-------*
11
- b.
TROUBLESHOOTING GUIDE
PROBLEM POSSIBLE
CAUSES
CORRECTIVE ACTION
Unit won't
run
Circuit break-
er tripped
Reset circuit breaker
GFI Tripped Reset GFI
No or low
spray
Blocked
screen or
nozzle, miss-
ing or darn-
aged
0 -ring,
or incorrectly
installed
nozzle
Disconnect power. Clean screen
and/or nozzle. Check that 0-ring IS
undamaged and seated in groove.
Check that nozzle is installed prop-
erly (nozzles are marked "This side
up"). Check depth of pond. If less
than 5 feet deep, move to deeper
section. Restart unit.
GFI Trips Electrical
storm can trip
GFI
Reset GFI
Short in sys-
tern
Disconnect power and check cord
for damage. If cord is damaged
contact Customer Service Help
Line listed at bottom of page for
replacement.
Unit spins Anchor rope
loose
Check anchor rope and re-attach if
necessary
Item
#
Qty Part No. Description
*
6
*
Screw
-
#10 x 3/4 Slotted Head or Pan
Head Sheet Metal Screw (18-8 Stainless
Steel)
2A
1 021617 Nozzle - Water Lily
2B 1
021618 Nozzle - Sky Cannon
2C
1
021619
Nozzle - Water Trumpet
3
1 021622 0-Ring - AS568A - 041 (3" ID x 3/18" CD)
4 6 021628 Bolt - SS 1/4-20 x 3/4
5 6
021629 Lockwasher
- 1/4"
6
1 021707 Mounting Flange
7 1 022912
Float
8
1 021713 Pump End
9
1 021740 Motor l/2HP11SV
10 4
127021 Lockn ut - SS 5/16-24
11 1
021715 100 ft. power cord with GFI
hA 1
021614
GFI
12
2
021609 Eye Bolt
-
SS 1/4-20 x 2-1/2
13 2 021623 Locknut - SS 1/4--20
14 1 022913 Screen
15
1
021611 Screen Cap
16
1
021613 Strain Relief
17
2 021625
Warning Decal
*Standard hardware item, available locally
Flow (GPH)
Spray Height
(Ft.)
Pattern
Image
Pattern
Name
4900
15
('
(
:
'
0
Water Lily
2A
3300
15
Sky Cannon
- 2B
2700 13
Water
Trumpet - 2C
4
95 North Oak St. • Kendallville, IN 46755 • 800-742-5044 • © 2013 All rights reserved.