Hydromatic S4mrc Manual

SUBMERSIBLE SEWAGE PUMP

RECESSED IMPELLER

Model S4MRC

10/10

Item # E-03-471

Part # 5625-471-1

NOTE! To the insta er: P ease make sure

you provide this manua to the owner of

the equip ment or to the responsib e party

who maintains the system.

I stallatio a d Service Ma ual

For use with product built

with USEM motor.

Thank you for purchasing your

Hydromatic®pump. To help

ensure years of trouble-free

operation, please read the

following manual carefully.

Before Operation:

Read the following in struc tions

care ful ly. Reasonable care and

safe meth ods should be practiced.

Check local codes and

requirements before installation.

Attention:

This manual contains important

information for the safe use of

this product. Read this manual

completely before using this

product and refer to it often for

con tin ued safe product use.

Do not throw away or lose this

manual. Keep it in a safe place so

that you may refer to it often.

Unpacking Pump:

Remove pump from carton. When

un pack ing unit, check for

con cealed damage. Claims for

damage must be made at the

receiving end through the delivery

carrier. Dam age cannot be

processed from the factory.

ARNING: Before handling

these pumps and controls,

always disconnect the power

first. Do not smoke or use

sparkable electrical devices or

flames in a septic (gaseous) or

possible septic sump.

Pumps Not Operating or in

Storage:

Pumps with carbon ceramic seals

must have impellers manually

rotated (6 revolutions) after

setting non-operational for 3

months or longer and prior to

electrical start-up.

Pumps with tungsten carbide seals

must have impellers manually

rotated (6 revolutions) after

setting non-operational for 3

weeks or longer and prior to

electrical start-up.

Seal Failure:

An electrode is installed in the

seal chamber so if any water

enters the chamber through the

first seal the electrode will be

energized and a signal will be

trans mit ted to the sen sing unit at

ground surface causing a red light

to turn on. The elec trode probe is

installed in all units, but the

sensing unit is sup plied at extra

cost and must be ordered.

In operation the seal failure unit

in di cates only that there is some

water in the seal chamber. The

pump will con tin ue to operate

without damage, but the seal

should be checked im me di ate ly

after failure is indicated.

The sensing unit is recommended

on all installations as good

insurance against motor failure.

Pump:

The S4 RC submersible pumps

are supplied for 1 and 3 phase and

for 200, 230, 460 or 575 volts.

Pump is supplied with 30 feet of

power cord and/or 30 feet of

auxiliary control cord. Longer

cable lengths can be furnished but

must be specified at time of order.

Power cable is 4 wire with the

green wire for ground. Be sure

green wire is connected to a good

Ge eral

I formatio

ground such as water pipe or

ground stake. The auxiliary cable

for seal failure and heat sensors is

also 4 wire color coded.

Heat Sensors:

All motors have heat sensor units

em bed ded in the motor winding to

detect ex ces sive heat. The heat

sen sors are set to trip at 130°C

on the S4 RC. The sensors

au to mat i cal ly reset when motor

cools to safe tem per a ture.

The sensors are connected in

series with the motor starter coil

so that the starter is tripped if heat

sensor opens. The motor starter is

equipped with overload heaters so

all normal over loads are protected

by the starter.

IMPORTANT: If Hydromatic

electrical starting equip ment is

not supplied, the heat sensor

circuit must be connected in

series with the starter coil or

warranty on motor is void.

Connection diagram is included

in this manual.

Sump Level Control:

Sump level is controlled by

Hydromatic switch controls. The

float is held in position in the

sump by a weight attached to

the power cord above the float.

The cord supports the float and

is adjusted for height from

the surface.

Duplex systems use three

controls: one set at turn-off, one

set at turn-on for one pump, and

one set for turn-on for two pumps.

Pumps alternate op er a tion on each

successive cycle.

Two pumps operate together only

if sump level rises to the third or

over ride control. The override

control also brings on the second

Alarm Controls:

The alarm level is usually set

above the override level so the

alarm will signal only if the

override level is exceeded.

However, some engineers prefer

to have the alarm level set below

the override level as it is pos si ble

for one pump to fail and the other

pump to operate on the override

level with the sump level never

reach ing the alarm level. This is

par tic u lar ly true in cases of low

inflow capacity.

Electrical Control Panel:

It is recommended that the

Hydromatic control panel be used

pump in case of failure of the

first pump. Extra floats with

ap pro pri ate controls can be

supplied for alarm functions.

Triplex systems use four controls:

one set at turn-off, one set at

turn-on for one pump, one set at

turn-on for two pumps, and

one set at turn-on for three

pumps. Pumps alternate each

successive cycle.

Three pumps operate together

only if sump level rises to the

fourth control (second override).

This control also brings on the

third pump in case of failure

of either or both of the first

two pumps.

with all pumps as proper starter

heat ers and connections for heat

sensor wires are fur nished.

IMPORTANT: If Hydromatic

electrical controls are not used

and the motor fails be cause of

improper components or if the

heat sensors are not properly

con nected, the motor guarantee

is void.

Hydromatic electrical equipment

is installed in a weatherproof

NE A 3R enclosure. The

electrical equipment includes a

main circuit breaker for each

pump, a magnetic starter with

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200V - - - - 200 217 190 101 - - - -

230 105 95 - - 230 291 250 134 - - - -

 460 1165 1019 540 412 333 233 -

575 1820 1450 820 624 515 364 -

200 121 111 103 - 200 340 297 158 119 - - -

230 163 148 139 - 230 456 390 210 161 - - -

 460 1822 1594 846 645 522 364 -

575 2847 2270 1360 976 806 569 -

200 190 175 162 - 200 533 466 249 187 155 - -

230 257 232 219 - 230 715 613 330 252 204 - -

 460 2860 2500 1328 1013 819 572 390

575 4468 3570 2145 1532 1266 894 -

200 296 272 252 - 200 830 726 387 291 242 170 -

230 400 362 340 181 230 1114 955 514 393 318 223 -

 460 4455 3898 2068 1577 1275 891 607

575 - - 3341 2386 1972 1392 -

200 452 416 384 - 200 1268 1110 592 444 370 260 -

230 610 553 520 276 230 1701 1458 785 601 486 340 232

 460 - - 3160 2410 1449 1361 928

575 - - - 3646 2513 2127 -

200 689 633 586 - 200 1932 1690 902 676 563 395 -

230 930 842 792 421 230 2592 2222 1196 915 741 578 353

 460 - - - 3672 2969 2074 1414

575 - - - - 4590 3240 -

*Sp cial junction box r quir d for wir siz s larg r than #4.

Installing Pump in Sump:

Before installing pump in sump,

lay it on side and turn impeller

manually. Im pel ler may be

slightly stuck due to factory test

water, so it must be bro ken loose

with small bar or screwdriver in

edge of vanes. The impeller

should turn freely.

Clean all trash and sticks from

sump and connect pump to piping.

A check valve must be installed

on each pump. A gate or plug

valve in each pump discharge line

is also recommended. This valve

should be installed on the

discharge side of the check valve

so the line pressure can be cut off

if necessary to service the check

valve. Single pump systems are

sometimes installed without a

check valve where it is desirable

to self-drain the dis charge line to

prevent freezing. This can be done

only with short discharge lines.

Otherwise water will return to the

sump and cause short cycling of

the pump.

NEMA 4 Junction Box:

(Optional)

A NE A 4 junction box should

be used to make power and

control con nec tions if electrical

control panel is to be set remote

from the pump sump. The

Hydromatic NE A 4 junction

box is provided with com pres sion

con nec tors for sealing all wires.

No sealing compound is need ed to

make connec tions wa ter proof.

Wiring diagrams are provided

with the panel for making

connections. An extra set of

diagrams is included so that one

set can be used in the sump when

making connections. The size

wire to use from panel to sump

de pends on motor size and

distance in feet.

The wire size table on Page 3 can

be used as a guide for wire size.

Be sure each wire is checked out

so that a wrong connection will

not be made. An ohm me ter or

egger can be used to check wire

continuity. Attach one side of

meter to ground and other side to

one side at control panel. Then

have person in sump touch one

wire to ground. If wire is correct,

meter will show reading. A

Walkie-Talkie radio is useful if

some distance exists between

sump and panel.

overload protection for each

pump, an H-O-A switch and run

light for each pump, an electric

alternator and a transformer to

provide appro pri ate control for

control circuit and alarms.

Overload Heaters:

Starters with 3 leg overload

protection must be supplied if the

Hydromatic electrical panel is not

used. The heaters must be sized in

accordance with the nameplate

amps on the motor. The amp

draw on these submersible motors

is slightly higher than a

corresponding horsepower surface

motor, so heaters must be sized by

the nameplate rating.

IMPORTANT: Make certain

the heat sensor wires are

connected in series with the

starter coil circuit if other than

Hydromatic starters are used.

Typical wiring di a grams are

included.

I stallatio

I structio s

CONNECTION DIAGRAM FOR LEADS IN

MOTOR AND CONNECTION BOX

(Y) WYE MOTOR CONNECTIONS

230 VOLTS 460 VOLTS

GREEN GREEN

L3L2L1L3L2L1

32 1

98 7

65 4

32 1

98 7

65 4

HEAT SENSORS AND SEAL FAILURE CONNECTIONS

FOR ANY VOLTAGE MOTOR

ELECTRODE

HEAT SENSORS

IN MOTOR

WINDINGS

WHITEBLACK

HEAT SENSORS SEAL FAILURE

RED DARK

GREEN

Fig. 2

Fig. 1

Installing Switch Controls:

The controls are supported by a

mount ing bracket that is attached

to sump wall, cover, or to the

NE A 4 junction box.

Cord snubbers are used to hold the

cord in place. Control level can be

changed at any time by loosening

the snubber and readjusting

cord length.

In either a simplex or duplex

system, the lower or turn-off

control is set just above the top of

volute, so that the volute will

always be submerged during the

pumping cycle. The sec ond, or

turn-on control, is set about

24 inches above the lower

turn-off con trol.

ore distance between turn-on

and turn-off controls can be used,

but sew age may become septic,

and excessive solids may collect

for the pump to handle. A frequent

pumping cycle is recommended

for best op er a tion.

If an alarm system is used, this

con trol is usually set about 6

inches above the override control.

Some engineers, as described

pre vi ous ly, prefer to have the

alarm control set below the

override control.

Making Electrical Connections:

All electrical wiring must be in

ac cor dance with local codes, and

only competent electricians

should make the installations.

Complete wiring diagrams are

glued to the inside cover of the

panel, and an additional set of

prints is included for use in

making the installation. All wires

should be checked for grounds

with an ohm me ter or egger after

the connections are made. This is

important, as one grounded wire

can cause con sid er able trou ble.

(See Figure 1.)

NOTE: For wiring diagram for

wye delta see Addendum

S4MRC-701.

IMPORTANT: If equipment

is not properly wired and

pro tect ed as recommended, the

motor guarantee is void.

Heat Sensors and Seal Failure

Connections:

Be sure heat sensor wires are

con nect ed in series with the

starter coil. Connections are

provided on the terminal strip (see

wiring di a gram).

If seal failure unit is used, connect

as shown with seal failure system.

If seal failure unit is not used,

the two seal failure wires are

left open.

Do not connect power to these

lines at any time. (See Figures

2 and 3.)

Starting System:

1. Turn H-O-A switch to

Off position and then turn on

main circuit breakers.

2. Open all discharge valves and

allow water to rise in sump.

3. Turn H-O-A switch to Hand

position on one pump and

notice operation. If pump is

noisy and vibrates, rotation is

wrong. To change rotation,

interchange any two line leads

to motor 3ø only. Do not

interchange main incoming

lines. If duplex system, check

second pump in same manner.

4. Now set both H-O-A switches

to Auto position and allow

water to rise in sump until one

pump starts. Allow pump to

op er ate until the level drops

to turn-off point.

5. Allow sump level to rise to

start other pump. Notice run

lights on panel. Pumps should

WARNING

BLACK

COIL

ON-OFF

SWITCH

L1 THERMOSTATS

IN SERIES

WHITE

TWO WIRE CONTROL OFFERING AUTOMATIC RESET

THERMOSTATS

IN SERIES

WHITE

BLACK

THREE WIRE CONTROL OFFERING AUTOMATIC RESET

COIL OL OLSTART

IN CERTAIN APPLICATIONS THE NEC MAY REQUIRE THREE OVERLOAD RELAYS

COLOR PURPOSE

DARK GREEN SEAL FAILURE

RED SEAL FAILURE

BLACK HEAT SENSOR

WHITE HEAT SENSOR

WARRANTY IS VOID IF HEAT SENSORS ARE NOT

CONNECTED AS SHOWN (IN SERIES WITH CONTACTOR OIL)

DESIGNATION FOR OPTIONAL

SEAL FAILURE & SENSOR CORD

See Wiring Diagram of seal failure

unit #4673 or 4674 for connecting

dark green and red wires. If seal fail-

ure unit #4673 or 4674 is not used,

leave dark green and red wires open.

Fig. 3

in the field by any reliable motor

service shop. Any pump (in

warranty) must be returned to the

factory for service or re paired

in an authorized Hydro matic

service center. Charges will

not be allowed if (in warranty)

pump is taken to a motor repair

shop that is not an authorized

Hydro matic service center.

When field service is performed

on a pump these instructions

should be carefully followed.

Replacing Stator:

If motor winding is burned or

shorted, it can be rewound or

re placed with new factory wound

stator. Refer to sec tion al drawing

of pump and motor and use the

following steps to remove and

replace stator.

1. If stator only is damaged, it

may not be necessary to

completely dismantle pump as

stator and housing can be lifted

from pump without disturbing

seals or bear ings.

2. Drain all oil from upper

housing, remove from upper

housing, remove drain plug in

bot tom of stator housing and

remove plug in top of housing

to allow air to enter.

3. After chamber is drained,

remove hold-down bolts

and lift off. Use care in

lifting as the seal failure

con nect ing wire must be

dis con nect ed before housing is

com plete ly removed. See

sectional drawing.

4. Set assembly on bench and

re move connection box. When

box is lifted off, connection

wires to motor will be

exposed. These wires will

probably be burned, but each

wire is tagged with a metal

marker giving wire number.

Cut the wires.

Pump

Operatio

alternate on each successive

cycle of op er a tion.

6. Turn both H-O-A switches to

Off position and allow sump

to fill to the override control

level.

7. Turn both switches to Auto

po si tion and both pumps

should start and operate

together until level drops to

turn-off point.

8. Repeat this operation cycle

sev er al times before leaving

the job.

9. Check voltage when pumps are

operating and check the amp

draw of each pump. Check

amps on each wire, as

sometimes a high leg will

exist. One leg can be

somewhat higher (5 to 10%)

without causing trouble. For

excessive amp draw on one

leg, the power company should

be con sult ed.

Phase Converters:

Phase converters are generally not

recommended, but in cases where

only single phase current is

available, phase converters can be

used. Be sure to size the phase

converter large enough for the

amp draw specified on the motor

nameplate, not necessarily by

motor horsepower. The warranty

on all three phase submersible

motors is void if operated with

single phase power through a

phase converter, and 3 leg

ambient compensated extra-quick

trip overload protectors are

not used.

Lubrication or other maintenance

is not required, as the motors are

oil filled.

If a seal failure unit is used, no

at ten tion is necessary as long as

the seal shows satisfactory

operation.

If seal failure is not used, the

pump should be lifted once every

two years and the oil drained

from the seal chamber to check

for water.

Generally, these pumps give very

reliable service, and can be

expected to operate for many

years without failure under

normal operating con di tions.

Lightning:

In some areas where considerable

lightning occurs, it is

recommended that a lightning

arrestor be installed at the control

panel. Lightning arrestors are

good insurance against damage to

an expensive motor.

Servicing Instructions:

IMPORTANT: Read all

instruc tions be fore replacing

any parts.

ARNING: Before handling

these pumps and controls,

always dis con nect the power

first. Do not smoke or use

sparkable elect rical devices or

flames in a septic (gaseous) or

possible septic sump.

Field Service on Motor:

All S4 RC submersible motors

can be serviced (out of war ran ty)

Pump

Mai te a ce

Replacing Seals and Bearings:

1. Drain all oil from motor

chamber and seal chamber

as described.

2. Remove motor housing as

de scribed.

3. Remove bolts that hold seal

cham ber to pump housing. Use

back-off screws to break loose.

With hardwood block, tape end

of impeller to loosen from

shaft. When free, re move

impeller from shaft.

4. Lift rotating assembly (rotor,

shaft and impeller) from pump

case and place horizontally

on bench.

5. Impeller Removal — S4MRC

Hold rotor and remove bolt

and washer from impeller end

of shaft, then thread bolt back

into shaft. The impeller is

keyed to the shaft, so by using

a screwdriver on opposite sides

behind the impeller, apply

force, then tap on the end of

the bolt to break im pel ler loose

from taper shaft. Remove

impeller.

IMPORTANT: The impeller is

designed to be self-tightening

when running so impeller may

be difficult to break loose. If this

is the case, use plastic or rubber

hammer on im pel ler tip to free.

Remove impeller.

6. Shaft sleeves are not used.

7. Remove lower seal spring and

pry out seal with screwdriver.

8. To remove seal housing, take

out socket head bolts and using

bolts in back of holes, pry

plates loose. This will force out

lower seal if not already

removed.

If the leads to the connection

box are burned, a complete

new con nec tion box with new

wire must be used. The wires

are potted in with sealing

compound and a new unit must

be obtained from the factory.

5. The stator is held in the

housing with a bolted-in

clamp ring.

6. After ring is removed, turn

hous ing upright and bump on

hard wood blocks. This should

jar the stator loose and allow it

to drop out.

7. Thoroughly clean housing

before replacing new stator.

Replace stator and make all

wire con nec tions to connection

box before replacing housing

on pump. This is important as

leads must be tucked behind

the windings by using hands

up through rotor core.

IMPORTANT: Use only

compression type insulated

connectors on the wires.

Do not tape leads as oil will

de te ri o rate the tape and cause

damage to stator and bear ings.

8. Drain oil from chamber. If

oil is clean and no water

is present, seals can be

considered sat is fac to ry to

reuse.

9. Check top bearing. If clean and

does not turn rough, bearings

can be reused and it is not

necessary to com plete ly

dismantle pump to change

bearings. If bearings are

damaged with dirt or heat,

they must be replaced. See

additional instructions on

replacing seals and bear ings

(Page 7). Remember to

reinstall the upper bearing

load spring.

10.Replace stator housing onto

seal chamber and bolt in place.

Be sure seal failure wire

is connected before housing

is assembled.

Be sure O-ring seal has been

replaced. If O-ring is nicked or

cut, replace with new ones.

This ap plies to all O-rings

used in as sem bly.

11. After all leads are reconnected

in the connection box, make a

high voltage ground test on

each wire. The only wire that

should show ground is the

green power lead and the

ground lead in the aux il ia ry

control cable.

12.For safety, complete pump

should be air checked under

water for leaks. If seals were

OK, refill seal cham ber with

oil. Lay pump on side for this

oil filling with oil fill hole

upright. Do not completely

fill; leave oil about 1 inch

below plug hole. Use only

Hydro matic sub mers ible oil in

this chamber or high grade

trans form er oil. Re place plug;

use Permatex on threads.

Install air valve in top plug

open ing of motor housing and

charge housing with about

10 psi of air. Be sure air is dry.

Do not use air line where

water may be trapped in the

line. Submerge complete unit

under water and check

for leaks.

13.Refill the motor chamber

with oil. Use high grade

transformer oil or Hydromatic

special submers ible oil. Fill

chamber until oil covers top of

windings. Leave airspace in

top for expansion. Use

Permatex on plug threads.

9. Remove snap ring that holds

upper seal. Pull seal if it is free.

If not free, it can be forced off

when shaft is removed.

10.Remove 4 bolts that hold

bearing housing in place. Set

assembly in upright position

and bump end of shaft on

hardwood block. This will

push the bearing from the

housing and will force upper

seal from shaft.

11. Use bearing puller to remove

bearings. Replace with new

bear ings. Press only on inner

face of bearing when

replacing. Pressing on outer

face can damage the bearing.

Bearings are standard size

that can be obtained from any

bearing supply house or

can be obtained from the

Hydro matic factory.

12.IMPORTANT: Do not use

any of the old seal parts.

Replace with all new seals.

13.Thoroughly clean all castings

before replacing seals. One

grain of dirt between the seal

faces can cause failure.

14.Examine all O-rings for nicks

before using.

15.Use Locktite®on socket head

locking screw in end of shaft.

Below is a list of common

problems and the probable causes:

Pump will not start:

1. No power to the motor. Check

for blown fuse or open

circuit break er.

Pump

Mai te a ce

2. Selector switch may be in the

Off position.

3. Control circuit transformer

fuse may be blown.

4. Overload heater on starter may

be tripped. Push to reset.

Pump will not start and

overload heaters trip:

1. Turn off power and check

motor leads with egger or

ohmmeter for possible ground.

2. Check resistance of motor

wind ings. All 3 phases should

show the same reading.

3. If no grounds exist and the

motor windings check OK,

remove pump from sump and

check for clogged or

blocked impeller.

Pump operates with selector

switch in Hand position but will

not operate in Auto position:

1. This indicates trouble in the

float level control or the

alternator relay.

2. Check control panel for

trouble.

Pump runs but will not

shut off:

1. Pump may be air locked. Turn

pump off and let set for

several minutes, then restart.

2. Lower float control may be

hung-up in the closed position.

Check in sump to be sure

con trol is free.

3. Selector switch may be in the

Hand position.

Pump does not deliver proper

capacity:

1. Discharge gate valve may be

partially closed or partially

clogged.

2. Check valve may be partially

Pump

Troubleshooti g

clogged. Raise level up and

down to clear.

3. Pump may be running in

wrong direction. Low speed

pumps can operate in reverse

di rec tion with out much noise

or vibration.

4. Discharge head may be too

high. Check total head with

gauge when pump is operating.

Total head is dis charge gauge

pressure converted to feet plus

vertical height from water

level in sump to center line of

pres sure gauge in discharge

line. Gauge should be installed

on pump side of all valves.

ultiply gauge pressure in

pounds by 2.31 to get head

in feet.

5. If pump has been in service for

some time and capacity falls

off, remove pump and check

for wear or clogged impeller.

Motor stops and then restarts

after short period but overload

heaters in starter do not trip:

1. This indicates heat sensors in

the motor are tripping due to

ex ces sive heat. Impeller may

be par tial ly clogged giving a

sustained overload but not high

enough to trip overload

heat er switch.

2. otor may be operating out of

liquid due to a failed level

control. All Hydromatic

S4 RC sub mers ible motors

can operate for ex tend ed

periods out of water without

burn ing up the winding, but

the heat sensors give motor

prolonged life by controlling

winding tem per a ture.

3. Pump may be operating on a

short cycle due to sump being

too small or from water

re turn ing to sump due to a

leaking check valve.

21 082060001 Instruction Plate 1

22 105-014034-263 SHCS 1/4-20 U C x 3/4" 3

23 070810002 Impeller 9" Dia. 15 HP (4-P) & 5 HP (6-P) I 1

070810132 Impeller 8.69" Dia. 10 HP (4-P) I 1

070810012 Impeller 8.50" Dia. 3 HP (6-P) I 1

070810022 Impeller 8" Dia. 7.5 HP (4-P) I 1

070810082 Impeller 6.75" Dia. 5 HP (4-P) I 1

24 070800002 Volute 1

25 080230001 Impeller Retaining Washer 1

26 005680021 SHCS 1/2-20 U F x 1" 1

27 082060011 Instruction Plate 1

28 083460011 Key 3/8" x 1/4" x 1" LG 1

29 070700002 Bearing Housing 1

30 001500291 O-Ring SC 1

31 19101A021 HHCS 3/8-16 U C x 1-1/2" 2

32 070720002 Seal Plate 1

33 081000005 Lower Seal (Ceramic) STD S 1

081000025 Lower Seal (Carbide) OPT C 1

34 084720085 Seal Failure Ass'y 1

35 009750031 Retaining Ring 1

36 060000215 Wire w/ Terminal 1

37 070690002 Motor Housing 1

38 142972031 Stator 3 & 5 HP 200/3 1150 RPM R 1

142970031 Stator 3 & 5 HP 230-460/3 1150 RPM R 1

142976031 Stator 3 & 5 HP 575/3 1150 RPM R 1

141422011 Stator 5 HP 200/1 1750 RPM R 1

141420011 Stator 5 HP 230/1 1750 RPM R 1

141402031 Stator 5 & 7.5 HP 200/3 1750 RPM R 1

1 005890031 Eye Bolt 2

2 008520021 Jam ut 1/2-13 U C 2

3 054650305 Cord Cap Ass'y 25' 10/4 1

054650355 Cord Cap Ass'y 25' 8/4 1

054650325 Cord Cap Ass'y 25' 6/3 1

054650545 Cord Cap Ass'y 50' 10/4 1

054650555 Cord Cap Ass'y 50' 8/4 1

054650925 Cord Cap Ass'y 50' 6/3 1

4 071380005 Connection Box 230-460/3/60 1

071380015 Connection Box 200 & 575 Volt 1

5 149810011 Pipe Plug 1/4" 1

6 19101A010 HHCS 3/8-16 U C x 1" 8

7 016640081 Pipe Plug 3/8" 1

8 045800011 Drive Screw 3

9 134250161 ameplate 1

10 000640041 Load Spring 1

11 009750171 Retaining Ring 1

12 007360061 Spacer Ring 1

3 & 5 HP 1150 RPM

5 & 7.5 HP 1750 RPM

13 142990021 Key 1/8" SQ x 2" 1

14 070740003 Stator Retaining Plate 1

15 001780041 SHCS 5/16-18 U C x 1" 4

16 000650311 Lower Ball Bearing R 1

17 009200011 Upper Mechanical Seal 1

18 19103A062 HHCS 1/2-13 U C x 3" 4

19 001500241 O-Ring SC 2

20 009240101 Pipe Plug 1/2" 2

Ref. Part Part

No. No. Description Qty.

141400031 Stator 5 & 7.5 HP 230-460/3 1750 RPMR 1

141406031 Stator 5 & 7.5 HP 575/3 1750 RPM R 1

141440011 Stator 7.5 HP 230/1 1750 RPM R 1

141412031 Stator 10 HP 200/3 1750 RPM R 1

141410031 Stator 10 HP 230-460/3 1750 RPM R 1

141416031 Stator 10 HP 575/3 1750 RPM R 1

141432031 Stator 15 HP 200/3 1750 RPM R 1

141430031 Stator 15 HP 230-460/3 1750 RPM R 1

141436031 Stator 15 HP 575/3 1750 RPM R 1

39 141420115 Rotor/Shaft Ass'y 5 HP 1 Phase 1

141390115 Rotor/Shaft Ass'y 5 & 7.5 HP 3PH & 6-P 1

141440115 Rotor/Shaft Ass'y 7.5 HP 1 Phase 1

141410115 Rotor/Shaft Ass'y 10 & 15 HP 3 Phase 1

40 000650031 Upper Ball Bearing R 1

41 12672A001 Wire Connector 3

42 010060011 Wire Connector

200-230/1 & 200-575/3 3

230-460/3 9

43 001500071 O-Ring SC 1

44 000730011 Wire Connector 3

45 008530001 Wire Connector All HP 575 Volt 3

46 024940001 Wire Connector 7.5-15 HP 200/3 3

024940001 Wire Connector 230-460/3 4

47 001500121 O-Ring SC 1

517000187 Seal Kit (Ceramic) R

517003187 Seal Kit (Carbide)

* Rebuild Kit

Notes: S — Parts in Seal Kit C — Parts in Carbide Seal Kit I — Parts in Impeller Kit R — Parts in Rebuild Kit *Consult Factory

— Amount of oil required will vary between 6.5 and 8 qts. depending on stator size. Fill oil to above motor windings.

Ordering replacement parts: Product improvements are made from time to time. The lastest part design will

be furnished as log as it is interchangeable with the old part. When ordering replacement parts, always furnish

the following information: (1) pump serial number, (2) pump model and size, (3) part description, (4) part

number, (5) impeller diameter (if ordering an impeller), (6) quantity required, and (7) shipping instructions.

Ref. Part Part

No. No. Description Qty.

Ref. Part Part

No. No. Description Qty.

S4MRC

Parts List

For use with product built with USEM motor.

S4MRC

Pump

Notes

______________________________________________

Pump

Notes

______________________________________________

Pump

Notes

______________________________________________

– Your Authorized Local Distributor –

www.hydromatic.com

STANDARD LIMITED WARRANTY

HYDROMATIC®warrants its products against defects in material and workmanship for a period of 12 months

from the date of shipment from Hydromatic or 18 months from the manufacturing date, whichever occurs first -

provided that such products are used compliance with the requirements of the Hydromatic catalog and

technical manuals for use in pumping raw sewage, municipal wastewater or similar, abrasive free

non-corrosive liquids.

During the warranty period and subject to the conditions set forth, Hydromatic, at its discretion, will repair or

replace to the original user, the parts which prove defective in materials and workmanship. Hydromatic

reserves the right to change or improve its products or any portions thereof without being obligated to provide

such a change or improvement for prior sold and/or shipped units.

Start-up reports and electrical schematics may be required to support warranty claims. Warranty is

effective only if Hydromatic authorized control panels are used. All seal fail and heat sensing devices must be

hooked up, functional and monitored or this warranty will be void. Hydromatic will only cover the lower seal

and labor thereof for all dual seal pumps. Under no circumstance will Hydromatic be responsible for the cost

of field labor, travel expenses, rented equipment, removal/reinstallation costs or freight expenses to and from

the factory or an authorized Hydromatic service facility.

This limited warranty will not apply: (a) to defects or malfunctions resulting from failure to properly

install, operate or maintain the unit in accordance with the printed instructions provided; (b) to failures resulting

from abuse, accident or negligence; (c) to normal maintenance services and parts used in connection with such

service; (d) to units which are not installed in accordance with applicable local codes, ordinances and good

trade practices; (e) if the unit is moved from its original installation location; (f) if unit is used for purposes other

than for what it is designed and manufactured; (g) to any unit which has been repaired or altered by anyone

other than Hydromaticor an authorized Hydromatic service provider; (h) to any unit which has been repaired

using non factory specified/OEM parts.

Warranty Exclusions: HYDROMATIC MAKES NO EXPRESS OR IMPLIED WARRANTIES WHICH EXTEND

BEYOND THE DESCRIPTION ON THE FACE HEREOF. HYDROMATIC SPECIFICALLY DISCLAIMS THE IMPLIED

WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE.

Liability Limitation: IN NO EVENT SHALL HYDROMATIC BE LIABLE OR RESPONSIBLE FOR

CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES RESULTING FROM OR RELATED IN ANY MANNER

TO ANY HYDROMATIC PRODUCT OR PARTS THEREOF. PERSONAL INJURY AND/OR PROPERTY DAMAGE

MAY RESULT FROM IMPROPER INSTALLATION. HYDROMATIC DISCLAIMS ALL LIABILITY, INCLUDING

LIABILITY UNDER THIS WARRANTY, FOR IMPROPER INSTALLATION. HYDROMATIC RECOMMENDS

INSTALLATION BY PROFESSIONALS.

Some states do not permit some or all of the above warranty limitations or the exclusion or limitation of

incidental or consequential damages and therefore such limitations may not apply to you. No warranties

or representations at any time made by any representatives of Hydromatic shall vary or expand the

provision hereof.

USA

740 East 9th Street, Ashland, Ohio 44805

Tel: 419-289-3042 Fax: 419-281-4087

CANADA

269 Trillium Drive, Kitchener, Ontario, Canada N2G 4W5

Tel: 519-896-2163 Fax: 519-896-6337

Warranty Rev 02/09

START-UP REPORT

cut along dotted line

Distributor:__________________________________________________ Order No.: _________________________

Installing Contractor: _________________________________________ Phone: ____________________________

Sales Contact: ______________________________________________ Phone: ____________________________

Customer: ______________________________________________________________________________________

Location: _______________________________________________________________________________________

1. SYSTEM INFORMATION

Size of Wet Well:_______________________________________Manufacturer: _____________________________

Discharge from Bottom of Basin: ________________________Discharge Location:________________________

Inlet from Bottom of Basin: _____________________________Inlet Location: _____________________________

Type of Check Valves: __________________________________Type of Piping: ____________________________

Does System Have Suction Gauges? ❑Yes ❑No Suction Pressure Reading: __________________

Does System Have Discharge Gauges? ❑Yes ❑No Discharge Pressure Reading:________________

Liquid Being Pumped:_______________________Temperature (F°): __________ Pct. of Solid (%):___________

Is a Sketch or Photograph of System Available? ❑Yes ❑No If So, Please Attach.

Any Additional Comments on System:______________________________________________________________

_______________________________________________________________________________________________

2. ELECTRICAL INFORMATION

Control Panel Part Number: _____________________________Panel Rated Amps: ________________________

Manufacturer: _________________________________________Voltage: _______________ Phase: ____________

Heater Size:___________________________________________Location of Panel to Wet Well: _______________

Incoming Line Voltage: _________________________________Actual? ___________________________________

Voltage to Pumps: _____________________________________Actual? ___________________________________

Type of Junction Box: __________________________________Manufacturer of Junction Box: ______________

Are Floats Installed in Wet Well? ❑Yes ❑No Are Floats Set to Engineer’s Specs? ❑Yes ❑No

Are Floats Wired for Proper Sequencing? ❑Yes ❑No Are Heat Sensors Hooked Up? ❑Yes ❑No

Is the Seal Leak Detection Hooked Up? ❑Yes ❑No

Any Additional Comments on Electrical: ____________________________________________________________

_______________________________________________________________________________________________

3. PUMP INFORMATION

Type of Pump:_________________________________________Serial Number of Pump: ____________________

Voltage of Pump: ________________ Phase: _______________RPM: _________________ Amps: ____________

Impeller Size:____________________ C.O.S. TDH: __________GPM: _________________

Voltage Supplied from Panel:____________________________Actual? ___________________________________

Actual Amperage (All Phases): Phase 1 Amps: ________ Phase 2 Amps: ________ Phase 3 Amps: ________

Define the Rotation of the Pump: ❑Clockwise ❑Counterclockwise

Method Used to Check Rotation: ❑Viewed from the Top ❑Viewed from the Bottom

Any Additional Comments on Pumps: ______________________________________________________________

_______________________________________________________________________________________________

4. ACKNOWLEDGE

Acknowledge that all information is accurate and proper procedures have been followed.

Customer: ___________________________________________________________________ Date: _____________

Start-up Technician:___________________________________________________________ Date: _____________

Send to Warranty Manager, 1101 Myers Parkway, Ashland, OH 44805

or Fax to 419-207-3344

or email to [email protected]

or submit online at http://forms.pentairliterature.com/startupform/startupform.asp?type=h

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