Flowserve IPS Smart RTU User manual

USERINSTRUCTIONS
IPS Smart RTU
Installation
Operation
Maintenance
Multiple Sensor Input and Wireless Transmitting Unit
PCN = 26999987 6-14 (E). Original Instructions
These instructions must be read prior to installing,
operating, using and maintaining this equipment.
701-4101-01^

IPS SMART RTU ENGLISH 701-4101-01^ 6-14
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CONTENTS
1 INTRODUCTION AND SAFETY.......................... 3
1.1 GENERAL ......................................................... 3
1.2 CE MARKING AND APPROVALS .......................... 3
1.3 DISCLAIMER ..................................................... 3
1.4 COPYRIGHT...................................................... 3
1.5 DUTY CONDITIONS ............................................ 3
1.6 SAFETY............................................................ 4
1.7 SPECIFIC MACHINE PERFORMANCE .................... 4
1.8 SPECIFICATIONS............................................... 4
2 TRANSPORT AND STORAGE............................ 5
2.1 CONSIGNMENT RECEIPT AND UNPACKING............ 5
2.2 HANDLING......................................................... 6
2.3 STORAGE.......................................................... 6
2.4 RECYCLING AND END OF PRODUCT LIFE .............. 6
2.5 DISPOSAL INSTRUCTIONS................................... 6
3 DESCRIPTION..................................................... 6
3.1 OPTIONS AND MODEL NUMBERS......................... 7
3.2 DEFAULT CONFIGURATION ................................ 8
3.3 PERFORMANCE AND OPERATION LIMITS.............. 8
3.4 VB-103-TAM OPTIONAL ACCESSORY ............... 8
3.5 OVERALL VISUAL ALERT LIGHT (RTU-OVAL)
OPTIONAL ACCESSORY..................................... 8
3.6 INDIVIDUAL SENSOR ALERT LIGHT (RTU-SAL-
X) OPTIONAL ACCESSORY................................. 9
3.7 INDIVIDUAL BACKLIT SENSOR INFORMATION
DISPLAY (RTU-SID-X) OPTIONAL ACCESSORY.. 9
4 MAINTENANCE................................................... 9
4.1 TOOLS REQUIRED ............................................. 9
4.2 TURNING UNIT ON/OFF ...................................... 9
4.3 BATTERY REPLACEMENT................................... 9
5 CUSTOM CONFIGURATION PROGRAMMING10
6 INSTALLATION.................................................. 10
6.1 TOOLS REQUIRED ........................................... 11
6.2 UNPACKING.................................................... 11
6.3 PRELIMINARY OPERATIONAL CHECK ................. 11
6.4 INSTALLATION PREPARATION........................... 11
6.5 MOUNTING ..................................................... 12
6.6 CONNECTING SENSORS AND POWER-UP......... 12
6.7 CONNECTING TAKE AWAY MEMORY................. 13
6.8 VISUAL ALERT ACCESSORIES.......................... 13
7 PARTS LIST AND DRAWINGS......................... 13
7.1 SPARE PARTS ................................................ 13
7.2 DRAWINGS ..................................................... 14
8 CERTIFICATIONS............................................. 18
9 TROUBLE-SHOOTING GUIDE ......................... 18
9.1 LOSS OF COMMUNICATIONS ............................ 18
9.2 INACCURATE OR MISSING DATA....................... 19
9.3 NO DATA RECORDED ON VB-103-TAM........... 19
9.4 NO LIGHTS ON LIGHTS OR DISPLAY
ACCESSORIES ................................................ 19
10 DECLARATION OF CONFORMITY (TYPICAL)21

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1 INTRODUCTION AND SAFETY
1.1 General
These instructions must always be kept
close to the product's operating location or
directly with the product.
Flowserve products are designed, developed and
manufactured with state-of-the-art technologies in
modern facilities. The unit is produced with great
care and commitment to continuous quality control,
utilizing sophisticated quality techniques, and
safety requirements.
Flowserve is committed to continuous quality
improvement and being at your service for any
further information about the product in its
installation and operation or about its support
products, repair and diagnostic services.
These instructions are intended to facilitate
familiarization with the product and its permitted
use. Operating the product in compliance with
these instructions is important to help ensure
reliability in service and avoid risks. The
instructions may not take into account local
regulations; ensure such regulations are observed
by all, including those installing the product.
Always coordinate repair activity with operations
personnel, and follow all plant safety requirements
and applicable safety and health laws/regulations.
These instructions must be read prior to
installing, operating, using and maintaining the
equipment in any region worldwide. The
equipment must not be put into service until all
the conditions relating to safety, noted in the
instructions, have been met. Failure to follow
and apply the present user instructions is
considered to be misuse. Personal injury,
product damage, delay or failure caused by
misuse are not covered by the Flowserve
warranty.
1.2 CE Marking and approvals
It is a legal requirement that machineryand
equipment put into service within certain regions of
the world shallconform with the applicable CE
Marking Directives covering Machinery and, where
applicable, Low Voltage Equipment, Electromagnetic
Compatibility (EMC), Pressure Equipment Directive
(PED) and Equipment for Potentially Explosive
Atmospheres (ATEX).
Where applicable, the Directives and any additional
Approvals, cover important safety aspects relating to
machinery and equipment and the satisfactory
provision of technical documents and safety
instructions. Where applicable this document
incorporates information relevant to these Directives
and Approvals.
To confirm the Approvals applying and if the product
is CE marked, check the serial number plate
markings and the Certification. (See section
8CERTIFICATIONS.)
1.3 Disclaimer
Information in these User Instructions is believed
to be complete and reliable. However, in spite of
all of the efforts of Flowserve Corporation to
provide comprehensive instructions, good
engineering and safety practice should always be
used.
Flowserve manufactures products to exacting
International Quality Management System Standards
as certified and audited by external Quality Assurance
organizations. Genuine parts and accessories have
been designed, tested and incorporated into the
products to help ensure their continued product
quality and performance in use. As Flowserve cannot
test parts and accessories sourced from other
vendors the incorrect incorporation of such parts and
accessories may adversely affect the performance
and safety features of the products. The failure to
properlyselect, install or use authorized Flowserve
parts and accessories is considered to be misuse.
Damage or failure caused by misuse is not covered
by the Flowserve warranty. In addition, any
modification of Flowserve products or removal of
original components may impair the safety of these
products in their use.
1.4 Copyright
All rights reserved. No part of these instructions
may be reproduced, stored in a retrieval system or
transmitted in any form or by any means without
prior permission of Flowserve.
1.5 Duty conditions
This product has been selected to meet the
specifications of your purchase order. The
acknowledgement of these conditions has been
sent separately to the Purchaser. A copy should be
kept with these instructions.

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The product must not be operated beyond
the parameters specified for the application. If
there is any doubt as to the suitability of the
product for the application intended, contact
Flowserve for advice.
If the conditions of service on your purchase order are
going to be changed(for example: liquid pumped,
temperature or duty) it is requested that the user
seeks the written agreement of Flowserve before start
up.
1.6 Safety
1.6.1 Summary of safety markings
These User Instructions contain specific safety
markings where non-observance of an instruction
would cause hazards. The specific safety markings
are:
This symbol indicates electrical safety
instructions where non-compliance will involve a
high risk to personal safety or the loss of life.
This symbol indicates safety instructions
where non-compliance would affect personal safety
and could result in loss of life.
This symbol indicates “hazardous and toxic
fluid” safety instructions where non-compliance
would affect personal safety and could result in loss
of life.
This symbol indicates safety
instructions where non-compliance will involve some
risk to safe operation and personal safety and would
damage the equipment or property.
This symbol indicates explosive atmosphere
zone marking according to ATEX. It is used in
safety instructions where non-compliance in the
hazardous area would cause the risk of an
explosion.
This symbol is used in safety instructions to
remind not to rub non-metallic surfaces with a dry
cloth; ensure the cloth is damp. It is used in safety
instructions where non-compliance in the
hazardous area would cause the risk of an
explosion.
This sign is not asafety symbol but
indicates an important instruction in the assembly
process.
1.6.2 Personnel qualification and training
All personnel involved in the operation, installation,
inspection and maintenance of the unit must be
qualified to carry out the work involved. If the
personnel in question do not already possess the
necessary knowledge and skill, appropriate training
and instruction must be provided. If required the
operator may commission the
manufacturer/supplier to provide applicable
training.
Always coordinate repair activity with operations
and health and safety personnel, and follow all
plant safety requirements and applicable safety and
health laws and regulations.
1.6.3 Safety action
This is a summary of conditions and actions to
help prevent injury to personnel and damage to
the environment and to equipment. For
products used in potentially explosive
atmospheres section 1.6.4 also applies.
NEVER DO MAINTENANCE WORK
WHEN THE UNIT IS CONNECTED TO POWER
(Lock out.)
HANDLING COMPONENTS
Many precision parts have sharp corners and the
wearing of appropriate safety gloves and
equipment is required when handling these
components. To lift heavy pieces above 25 kg (55
lb.) use a crane appropriate for the mass and in
accordance with current local regulations.
1.6.4 Products used in potentially explosive
atmospheres
Measures are required to:
Avoid excess temperature
Prevent buildup of explosive mixtures
Prevent the generation of sparks
1.7Specific machine performance
For performance parameters see section 1.5 Duty
conditions. Where performance data has been
supplied separatelyto the purchaser these should be
obtained and retained with these User Instructions if
required.
1.8 Specifications
1.8.1 Smart RTU Unit Specifications
Operating frequency:
900 MHz or 868MHz
Channels:
2, 4, 6 or 8
Transmission rates:
5 seconds or higher
Operating range:
0.75 mile (1.21km)

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Operating
temperature:
-4°F to +104°F (-20°C to
+40°C)
Channel output
power:
16 to 24VDC
Channel output time:
Programmable
Humidity:
0-95% noncondensing
Inputs:
4-20mA, discrete, 0-
1VDC by channel
Power requirement:
12 or 24VDC, 110VAC
or 220VAC
Enclosure:
Fiberglass NEMA 4X
(size dependent on
accessories ordered)
Weight: (Solar Power)
15.50 lb (7.06kg)
(Battery or accessories
not included)
Weight: (AC Power)
15.00 lb (6.80kg)
(Battery or accessories
not included)
1.8.2 Optional add-on sensor specifications
RTD:
1000 or 100 Ohm
(Platinum, 2 wire)
Thermocouple:
Type: J, K, N, T, etc. (+
Cold Reference &
Polynomial)
Pressure:
Vacuum to 10Kpsi
(Specific sensor for
each range)
Vibration (Velocity):
Single Axis, Tri Axis
(0-1 ips)
(0-25 mm/sec)
Vibration:
(Acceleration):
0 - 10G Peak
Discrete:
Dry Contact Only
1.8.3 Optional RTU-OVAL specifications
Channels:
1 to 6
1.8.4Optional RTU-SAL-X specifications
Channels:
1 to 6
Humidity:
50% at 104°F (40°C)
Power requirement:
24VDC, 110VAC or
220VAC
Channel output
power:
24VDC
Expected Lamp Life:
100,000 Hours
Sensor Input Types:
Vibration (overall 4-
20mA signal),
Thermocouples, RTD
(PT100, PT1000),
Pressure, 4-20mA,
Discrete, Oil/Water,
Proximity Probes
1.8.5Optional RTU-SID-X specifications
Channels:
1 to 6
Operating Humidity:
0-90% noncondensing
Power requirement:
24VDC, 110VAC or
220VAC
Channel output
power:
24VDC
Sensor Input Types:
Vibration (overall 4-
20mA signal),
Thermocouples, RTD
(PT100, PT1000),
Pressure, 4-20mA,
Discrete, Oil/Water,
Proximity Probes
Display Digits:
Four digits, 0.25”
(6.4mm) high in pre-
specified engineering
units
Display Accuracy:
± 0.03% of span ± 1
count
Backlight:
Orange (intensity varies
with signal)
Error Display:
Display flashes “99999”
for over-range and “-
99999” for under-range
inputs
2 TRANSPORT AND STORAGE
Make sure that hazardous substances are
disposed of safely and that the correct personal
protective equipment is used. The safety
specifications must be in accordance with the
current local regulations at all times.
2.1 Consignment receipt and unpacking
Immediately after receipt of the equipment it must
be checked against the delivery/shipping
documents for its completeness and that there has
been no damage in transportation. Any shortage
and/or damage must be reported immediately to
Flowserve and must be received in writing within
ten days of receipt of the equipment. Later claims
cannot be accepted.
Check any crate, boxes or wrappings for any
accessories or spare parts that may be packed
separately with the equipment or attached to side
walls of the box or equipment.
Each product has a unique serial number. Check
that this number corresponds with that advised and
always quote this number in correspondence as
well as when ordering spare parts or further
accessories.