Flowserve 5LR-15D User manual

SUBMITTAL FOR APPROVAL
JEA WEST NASSAU HIGH SERVICE PUMPS
SPECIFICATION SECTION #11216, #16150, & #01010
TWO (2) FLOWSERVE MODEL 5LR-15D SMALL HIGH SERVICE PUMPS
WITH 100HP, 1800RPM, TEFC INVERTER RATE MOTORS.
OWNER: Jacksonville Electric Authority
21 W. Church Street
Jacksonville, FL 32202
Attn: Allan Boree
ENGINEER: CDM Smith
8381 Dix Ellis Trail, Suite 400
Jacksonville, FL 32256
Attn: Dave Rasmussen
MANUFACTURER: Flowserve Pump Division
3900 Cook Boulevard
Chesapeake, VA 23323
Attn: Rainier Cruz
SUPPLIER: Carter & VerPlanck, Inc.
4910 West Cypress Street
Tampa, Florida 33607
813-287-0709
Attn: Yaricel Garcia
February 1, 2017
C&V Project #FL16029

January 30, 2017
047-1244763
Flowserve Corp.#:
Shop Order #:
Service:
FINISHED WATER
Tag:
S/N:
1244763CHP002A/B
WEST NASSAU REGIONAL WTP
SMALL HIGH SERVICE PUMP 1&2
1244763-2
CARTER & VERPLANCK
Customer P.O.#:
18227
5LR-15D
Model:
Flowserve Pump Division
3900 Cook Boulevard
Chesapeake, VA 23323
757 485-8000

TABLE OF CONTENTS
TAB DESCRIPTION
1
Shipping Method
2
Certificate of Compliance
3
4
5
Mechanical Seal Drawing
Coupling Data
6
Manufacturer's Warranty
7
8
9
Performance Curve
Forces & Moments
Material List & Cross-Sectional Drawing
Spare Parts Supplied
Surface Preparation & Coating System
Motor General Arrangement Drawing & Data
Pump Installation Operation & Maintenance Manual
Comments & Clarifications
General Arrangement Drawing
Nameplate Drawing
Pump Performance Data

APPROVAL DOCUMENT PACKAGE
WEST NASSAU REGIONAL WTP
TWO (2) FLOWSERVE MODEL LR 5LR-15D, HORIZONTAL SPLIT CASE CENTRIFUGAL PUMPS
(TAG: SMALL HIGH SERVICE PUMP 1&2)
MANUFACTURER:
Flowserve Pump Division
3900 Cook Blvd.
Chesapeake, VA 23323
Attn: Rainier Cruz
Ph: 757-485-4420
SUPPLIER:
Carter & Verplanck, Inc.
4910 West Cypress Street
Tampa, FL 33607
Attn: Sean Donovan
Ph: 813-287-0709

SECTION 1
SHIPPING METHOD
Service:
WEST NASSAU REGIONAL WTP
Model:
5LR-15D
Tag:
SMALL HIGH SERVICE PUMP 1&2
Customer P.O.#:
18227
Flowserve Corp.#:
047-1244763
Shop Order #:
1244763-2
S/N:
1244763CHP002A/B

Pump Division
Flowserve Pumps
Flowserve Corporation
Pump Division
www.flowserve.com
3900 Cook Boulevard
Chesapeake, Virginia 23323
-1626
Telephone [phone]
Facsimile 757
-485-8191
January 27, 2017
SHIPPING METHOD
Customer: Carter & Verplanck Tag: SMALL HIGH SERVICE 1&2
Project: West Nassau Regional WTP Order No.: 047-1244763
Service: Finished Water S/N: 1244763CHP002A/B
P.O No.: 18227 Rev.: 0
IMPORTANT NOTE TO INSTALLING CONTRACTOR
THE SUBJECT PUMP(S) WILL BE SHIPPING ASSEMBLED, WITH DRIVE MOTOR.
INSTALLING CONTRACTOR TO REVIEW THE SUBMITTED GENERAL
ARRANGEMENT DRAWING TO ENSURE THE PUMP CAN BE INSTALLED IN THIS
CONDITION.
INSTALLING CONTRACTOR MUST ACKNOWLEDGE THE ABOVE SHIPPING METHOD
BY SIGNING AND DATING BELOW AND RETURNING TO FLOWSERVE, PRIOR TO
RELEASE TO MANUFACTURE. THANK YOU.
___________________________________ _____________________
Date

SECTION 2
COMMENTS & CLARIFICATIONS
CERTIFICATE OF COMPLIANCE
Service:
WEST NASSAU REGIONAL WTP
Model:
5LR-15D
Tag:
SMALL HIGH SERVICE PUMP 1&2
Customer P.O.#:
18227
Flowserve Corp.#:
047-1244763
Shop Order #:
1244763-2
S/N:
1244763CHP002A/B

Pump Division
Flowserve Pumps
Flowserve Corporation
Pump Division
www.flowserve.com
3900 Cook Boulevard
Chesapeake, Virginia
23323-1626
Telephone [phone]
Facsimile 757
-485-8191
January 27, 2017
Comments & Clarifications
---------------------------------
Specification Section: 11216 – Horizontal Split Case Centrifugal Pumps
16150 – Electric Motor
Section 01010- Summary of Work
Addendum 1 & 2
Customer: Carter & Verplanck Tag: SMALL HIGH SERVICE 1&2
Project: West Nassau Regional WTP Order No.: 047-1244763
Service: Finished Water S/N: 1244763CHP002A/B
P.O No.: 18227 Rev.: 0
I. CLARIFICATIONS
A. Flowserve can only guarantee one set of (rated) condition, as noted in advertised
and submitted standard performance curve, 1,000 USgpm @ 200 ft TDH, 1750
rpm, with efficiency of 74%.
B. Factory performance testing, HI 14.6 Grade 1U, shall be witnessed by
Flowserve registered professional Engineer and test curves shall be submitted
for approval prior to shipping. Calibrated shop motor shall be used during
factory testing.
C. Pump delivery is 18 weeks upon receipt of formal release to fabrication.
D. Start-up, Commissioning, and Training are not part of Flowserve scope of work,
and shall be provided by an authorized representative.
II. EXCLUSIONS
A. Off-loading at jobsite, any labor or tools for Assembly or Installation, Field
operation, Field performance testing including Field vibration or noise testing
instruments or analysis
B. Suction or Discharge piping, mechanical couplings, supports, tie rods, leveling
screws, fittings, etc.
C. Air relief valves / Vacuum valves / Isolation valves, etc.
D. Vibration isolation equipment
E. Seal water or drain accessories such as piping, flow indicators, pressure
reducing valves, Y strainers, fittings or tubing
F. Gauges, T cocks, anchor bolts, templates or accessories
G. VFDs or any type of Controls, Instrumentation, MCCs, Starters, Power Factor
Correction Capacitors, Panels, cable, wiring, conduits, temperature or

Pump Division
Flowserve Pumps
Flowserve Corporation
Pump Division
www.flowserve.com
3900 Cook Boulevard
Chesapeake, Virginia
23323-1626
Telephone [phone]
Facsimile 757
-485-8191
vibration probes, remote controls, or any auxiliary electrical equipment
extraneous to the pump motors
H. Standard tools or tool chests, lubricants, grease fitting extensions or guns
I. Field painting, touch-up paint supply
III. COORDINATION NOTES/COMMENTS:
Section 01170- Special Provisions
•Item 1.03.A [Comment]: Lubricants are not included in Scope of Supply.
Items to be provided by Others.
•Item 1.04 [Comment]: Special tools not required. None included.
Section 11216- Horizontal Split Case Centrifugal Pumps
•Item 1.04.C.2 [Comment]: Motors are suitable for long life operation.
However, separate certificate is not provided.
•Item 1.04.C.5 [Comment]: Certification of piping layout by Others.
•Item 2.03.C.1 [Comment]: Wear rings will be 316SS in accordance with
the Flowserve NSF61 certified materials of construction for the LR
product line.
•Item 2.03.D.2 [Comment]: Mechanical seals will be Chesterton 442 Split
seals can be provided within the NSF61 certification for the LR product
line. The seals will have sil car vs carbon faces, 316SS metal parts and
EPR elastomers.
•Item 2.04.C [Comment]: Offered motor as per NEMA MG 1 and testing as
per applicable NEMA/IEEE standards.
•Item 2.08.A [Comment]: Section 09901 not provided for review. Pump
interior surfaces will be coated with Tnemec Pot-a-Pox, which is NSF61
approved. Exterior surfaces will be coated with Tnemec Omnithane
Series 1. Motors will be supplied with red iron oxide applied as primer
and epoxy modified polyester paint, color buff, applied as final finish.
•Part 3 [Comment]: Execution, preparation, installation, field tests, and
field services are not included. Items to be provided by Others.
Section 16150- Motors
•Item 2.07.A.2 [Comment]: Motors with random wound, non-nutritive and
humidity resistant, trickle treated Class H insulation. Trickle treated
system is better than dip and bake system.
•Item 2.07.B.14.d [Comment]: Motors have dye cast aluminum motor.
Crimped connections are used, exception to offering brazing.

Pump Division
Flowserve Pumps
Flowserve Corporation
Pump Division
www.flowserve.com
3900 Cook Boulevard
Chesapeake, Virginia
23323-1626
Telephone [phone]
Facsimile 757
-485-8191
Should you have any question, please feel free to contact me. Thank you very much.
Respectfully yours,
Rainier V. Cruz
Project Manager
[phone]

Pump Division
Flowserve Pumps
Flowserve Corporation
Pump Division
www.flowserve.com
3900 Cook Boulevard
Chesapeake, Virginia 23323
-1626
Telephone [phone]
Facsim
ile 757-485-8191
January 27, 2017
Certificate of Compliance
Customer: Carter & Verplanck Tag: SMALL HIGH SERVICE 1&2
Project: West Nassau Regional WTP Order No.: 047-1244763
Service: Finished Water S/N: 1244763CHP002A/B
P.O No.: 18227 Rev.: 0
Flowserve certifies that the pump equipment will be in compliance with the Specification
Section 11216, 16150, and Addendums 1 & 2, with exceptions noted in the Comment and
Clarification Section provided.

SECTION 3
GENERAL ARRANGEMENT DRAWING
NAMEPLATE DRAWING
Service:
WEST NASSAU REGIONAL WTP
Model:
5LR-15D
Tag:
SMALL HIGH SERVICE PUMP 1&2
Customer P.O.#:
18227
Flowserve Corp.#:
047-1244763
Shop Order #:
1244763-2
S/N:
1244763CHP002A/B

Full Page GA Drawing
All dimensions are in inches unless otherwise specified
Customer : CARTER & VERPLANCK INC Item number : Small Service Pumps Service : Customer PO # : - Flowserve reference : 564368739
Pump size & type : 5LR-15D Pump speed / Stages : 1,750 rpm / 1 Flow / Head : 1,000.0 USgpm / 200.00 ft Driver power / Frame : 100 hp / 74.6 kW / 405T Volts / Phase / Hz : 460 / 3 / 60 Hz
Drawing number : - Date : December 9, 2016 Certified by / Date : : - Seal type : - Seal flush plan : Plan 11
Copyright © 2016 Flowserve. All rights reserved. Affinity v2.0.4

1244763CHP002A/B
SMALL HIGH SERVICE PUMP 1&2
18227
LR
5LR-15D
175.0 PSIG
@
1000F
ASTM A278 CL25
30
/
JANUARY/2017
1244763CHP002A/B
1,000.0
200.00
1750
14.63

SECTION 4
PUMP PERFORMANCE DATA
PERFORMANCE CURVE
FORCES & MOMENTS
Service:
WEST NASSAU REGIONAL WTP
Model:
5LR-15D
Tag:
SMALL HIGH SERVICE PUMP 1&2
Customer P.O.#:
18227
Flowserve Corp.#:
047-1244763
Shop Order #:
1244763-2
S/N:
1244763CHP002A/B

Hydraulic Datasheet
: 564368739
: A-19601R2
: 5LR-15D
: December 9, 2016
Pump / Stages
Based on curve no.
Flowserve reference
Date
/ 1
: Small Service Pumps
Customer reference
: CARTER & VERPLANCK INC
Service :
Customer
Item number
: -
Operating Conditions
Capacity (rated/normal) : 1,000.0 USgpm / -
Water capacity (CQ=1.00) : -
Total developed head : 200.00 ft
Water head (CH=1.00) : -
NPSHa/NPSHa less margin : Ample ft / -
Maximum suction pressure : 0.0 psig
Liquid
Liquid type : Other
Liquid description :
Temperature : 60 °F
Density / Specific gravity : - / 1.000
Solid Size - Actual / Limit : 0.0000 in / 0.6700 in
Viscosity / Vapor pressure : 1.00 cSt / 0.00 psia
Materials / Specification
Material column code : AI
Pump specification : -
Other Requirements
Hydraulic selection : No specification
Construction : No specification
Test tolerance : ANSI/HI 14.6 Grade 1U
Driver Sizing : Max Power + 3%
Performance data based on standard impeller
Performance
Hydraulic power : 50.5 hp
Pump speed : 1,750 rpm
Pump overall efficiency (CE=1.00) : 74.5 %
NPSH required (NPSH3) : 8.2 ft
Rated power : 67.8 hp
Maximum power : 85.9 hp
Driver power : 100 hp / 74.6 kW
Casing working pressure : 102.2 psig
(based on shut off @ cut dia/rated SG)
Maximum allowable : 175.0 psig
Hydrostatic test pressure : 265.0 psig
Estimated rated seal chamber pressure : -
Impeller diameter
Rated : 14.63 in
Maximum : 15.75 in
Minimum : 12.00 in
Suction specific speed : 7,460 (US units)
Minimum continuous flow : 263.7 USgpm
Maximum head at rated diameter : 236.08 ft
Flow at BEP : 1,070.5 USgpm
Flow as % of BEP : 93.4 %
Efficiency at normal flow : -
Impeller diameter ratio (rated/max) : 92.9 %
Head rise to shut off : 18.0 %
Total head ratio (rated/max) : 78.6 %
CURVES ARE APPROXIMATE, PUMP IS GUARANTEED FOR ONE SET OF CONDITIONS; CAPACITY, HEAD, AND EFFICIENCY.
Affinity v2.0.4Copyright © 2016 Flowserve. All rights reserved.

Pump size & type : 5LR-15D
Based on curve no. : A-19601R2
Number of stages : 1
Customer : CARTER & VERPLANCK INC
Item number : Small Service Pumps
Service :
Flowserve reference : 564368739
Date : December 9, 2016
Capacity
: 1750 rpm
Head : 200.00 ft
Density / Specific gravity : - / 1.000
Pump speed
: 1,000.0 USgpm
Test tolerance : ANSI/HI 14.6 Grade 1U
CURVES ARE APPROXIMATE, PUMP IS GUARANTEED FOR ONE SET OF CONDITIONS; CAPACITY, HEAD, AND EFFICIENCY.
Copyright © 2016 Flowserve. All rights reserved. Affinity v2.0.4

SECTION 5
MATERIAL LIST & CROSS SECTIONAL DRAWING
MECHANICAL SEAL DRAWING
COUPLING DATA
SPARE PARTS SUPPLIED
Service:
WEST NASSAU REGIONAL WTP
Model:
5LR-15D
Tag:
SMALL HIGH SERVICE PUMP 1&2
Customer P.O.#:
18227
Flowserve Corp.#:
047-1244763
Shop Order #:
1244763-2
S/N:
1244763CHP002A/B

Pump Division
Flowserve Pumps
Flowserve Corporation
Pump Division
www.flowserve.com
3900 Cook Boulevard
Chesapeake, Virginia 23323
-1626
Telephone [phone]
Facsimile 757
-485-8191
January 27, 2017
MATERIAL LIST
Customer: Carter & Verplanck Tag: LARGE HIGH SERVICE 1&2
Project: West Nassau Regional WTP Order No.: 047-1244763
Service: Finished Water S/N: 1244763CHP001A/B
P.O No.: 18227 Rev.: 0
NAME OF PART MATERIAL
Casing ASTM A48 Class 25, Cast Iron
Casing Wear Ring 316 Stainless Steel, ASTM A744 GR CF8M
Impeller 316 Stainless Steel, ASTM A744 GR CF8M
Impeller Wear Ring Not Applicable
Shaft 416 Stainless Steel, ASTM A582 TYPE 416
Shaft Sleeve 316 Stainless Steel, ASTM A744 GR CF8M
Baseplate Fabricated Steel
Mechanical Seal Chesterton 442 Split Seal
Coupling Falk 1080T10
Coupling Guards Steel
Motor GE 100HP 1800RPM TEFC Premium Efficient, 405T
Frame, 460V/3Ph/60Hz, Inverter Duty Rated, 120V Space
Heater