Flowserve PH6 User manual

PH6 Service Kits:
Several service kits are available that
allow reworking the PH6 pumps. Stand-
ard materials and configurations are un-
derlined.
PHP KIT-01: This cartridge kit is the
cartridge kit that includes the Pump Car-
tridge with Santoprene / EPDM dia-
phragm, O-ring and Bottom Gasket.
PHP KIT-01V: Same as the PHP
KIT-01, but with a Viton O-ring and Bot-
tom Gasket.
PHP KIT-02: This gasket kit contains
a replacement EPDM Bottom Gasket
and O-ring (no Pump Cartridge).
PHP KIT-02V: Same as the PHP
KIT-02, but all materials are Viton.
PHP KIT-03: This power switch kit
contains a replacement On/Off Toggle
Switch, Molded Junction Box Cover, and
screws.
PH6 KIT-01: This kit contains a re-
placement Nylon Pump Housing and (6)
screws.
PH6M01: This motor kit contains a
replacement Motor Assembly consisting
of the 12-volt motor assembly with Ca-
bles, Terminal Connection Clamps, and
Wobble Plate.
PHA-06: This kit contains a replacement red wired Alligator Clip (with Fuse) and a black Alligator Clip.
PHP Kit-05MM-01: This kit is an assembly of the Bottom Housing and the male 3-pin Micro-Matic Cou-
pler. Be sure to order the PHP KIT-02 to replace the Bottom Gasket and O-ring.
PH6 KIT-02: This kit contains a replacement Polypropylene Pump Housing and (6) screws.

Operating Procedures:
Depending on pump model and mounting arrangement the pump can be mounted in either a vertical
or horizontal (optional accessories required) position.
-Vertical Mounting (PH6 Pump, PH6P, and varieties):
1. Secure pump to tank using appropriate customer supplied fitting.
2. Secure 1-inch hose to the 1-inch discharge port of pump.
3. Connect Terminal Clamps to the positive (red) and negative (black) terminals on a 12-15 volt,
DC power source.
-Vertical Mounting (PH6P-MM, PH6P09, PH6P16):
1. Secure pump to tank by fitting the 3 pin male Micro Matic coupler into the appropriate 3 slot
female Micro Matic coupler and dip tube assembly, and lock into place.
2. Secure 1-inch hose to the 1-inch discharge port of pump.
3. Connect Terminal Clamps to the positive (red) and negative (black) terminals on a 12-15 volt,
DC power source.
-Horizontal Mounting (CES-PH6 and most standard varieties):
*Note: Some configurations will have differing fittings used to connect pump to tank. The general procedure for
installation is, to connect the pump to the tank first, and then secure the motor bracket to the tank, tightening all
connections afterward.
1. In the horizontal position screw the 2-inch Street Elbow onto the bottom 2-inch male NPT
suction port of the pump.
2. Secure 2-inch to 1-inch Bung Adapter fitting to the free end of 2-inch Elbow.
3. Secure to tank per connection instructions.
4. Adjust Motor Support Bracket to properly support the Motor in a level, horizontal position.
5. Secure 1-inch hose to the 1-inch discharge port of the pump (or if using a pump mounted
SEM-10 meter, the discharge port of the meter). A 1-inch elbow may be used to position hose
in direction of service.
6. Connect Terminal Clamps to the positive (red) and negative (black) terminals on a 12-15 volt,
DC power source.
For CES-MTS pump installation, see the specialized IOM manual included with your pump.
Recommended Practices:
- These pumps were designed to be used with an 8-12 foot long hose. Use with longer hoses
will decrease flow rate.
- DO NOT leave power switch in the “on” position when pump is not in use. This could lead to
complete emptying of tank if a leak occurs.

- DO NOT run pumps connuously for longer then 30 minutes under a no ow (dead headed) situaon.
- DO NOT over ghten plasc threaded connecons. Breakage can occur, resulng in uid exposure.
- If valve on end of hose is equipped with an internal check valve that does not allow air removal the pump
may need to be primed rst in order to build up enough pressure to expel air in the system. The length of
hose, uid level of tank and addional accessories will aect pump priming. It may be necessary to rst ll
pump with water or chemical before connecon of the hose.
- Teon Tape is the recommended thread sealant on all pipe connecons.
- Replace cartridge O-ring and Boom Gasket if Pump Cartridge is removed or replaced.
- Flush pump assembly with water prior to any maintenance or new installaon, as exposure to chemicals
can cause bodily harm. Gloves and proper eye protecon should be worn.
Disassembly/ Assembly Procedures:
Pump Cartridge Removal:
1. Purge pump with clean water.
2. Disconnect Terminal Connecon Clamps from 12-15 volt DC power source.
3. Remove Motor by removing the six (6) Screws from the pump assembly.
4. Remove Cartridge from Pump Housing by placing blunt object (Screw Driver Handle, etc.) into the sucon
port of Pump Housing and push the Cartridge out of Pump Housing. Do Not pry cartridge from the Pump
Housing, as damage to O-ring area can occur.
Cartridge Installaon:
1. Assure boom Pump Housing Gasket is centered in boom of Pump Housing.
2. Align at surface on side of Pump Cartridge with discharge port on Pump Housing.
3. Push Pump Cartridge lightly on outside top surface into the Pump Housing. Do Not Force: if Cartridge does
not go down re-align Cartridge in Pump Housing.
4. Replace Motor Assembly onto Pump Housing with Cartridge in place. Be sure to align one of the six dim-
ples on the Wobble Plate with one of the 6 Motor Hold Down Screws. This will assure proper line up of Wob-
ble Plate on Piston tops.
5. Secure the six Screws into the Pump Housing using a diagonal ghtening paern. Recommended torque
specicaon is 28-32 in-lbs.
Motor Assembly Removal:
1. Purge pump with clean water.
2. Disconnect Terminal Connecon Clamps from 12-15 volt DC power source.
3. Remove Motor by removing the six (6) Screws from the pump assembly.