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Fluke PM6681 User manual

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Timer/Counter/
Analyzers
PM6681, PM6681R &PM6681R/676/AF
Service Manual
4822 872 20116
June 2003 Second Edition
Fluke grants permission for the U. S. Government to reproduce copies ofthis manual, on the condition that the legend “Reproduced with Permis-
sion” be legibly displayed on the copies. This material is not for resale. It is limited to Government use only and cannot be copied for any other
purpose.
II
GENERAL INFORMATION
This manual contains directions for use that apply to anumber ofmodels. In order to simplify references to certain models, the follow-
ing designation system is used throughout the manual:
PM6681 stands for PM6681, PM6681R and PM6681R/676/AF
PM668 1Rstands for PM6681Rand PM6681R/676/AF
The PM6681R/676/AF is amodel supplied with the following features:
-PM6681R base model
-Prescaler PM9624 (2.7 GHz)
-Rackmount kit PM9622
-Reference output option PM9671B
Refer to the respective type nunibers in the Operators Manual for specifications and other infomiation not found in this manual.
New options and deviations from the original design are collectively treated in Chapter 9, Appendix. Below is asummary of the
changes:
Unit 1
The main printed-circuit board (Unit 1) has recently been redesigned due to obsolescence ofanumber of integrated circuits. Designa-
tions found in circuit descriptions, schematic diagrams and parts lists in the first eight chapters refer to the original design. The func-
tional descriptions are correct on the whole, ifyou make afew substitutions. Anew set of schematic diagrams and anew replacement
parts list are added in Chapter 9, Appendix.
-Instruments having serial numbers >784919 belong to the new generation.
-The model PM6681R/676/AF has only been produced with the new Unit 1board, so the serial number is irrelevant.
Model PM6681R
The model PM6681R introduces an ultra-stable rubidium atomic clock reference.
Option PM9671B
Reference output unit offering six buffered 1Vrms outputs with four different standard frequencies: 3x10 MHz, 1x5 MHz, 1xl MDHz
and 1X0.1 MHz.
New OCXOs
The PM9691 has been redesigned, and aversion with very high stability ,the PM9692, has been introduced.
Ill
This page is intentionaliy ieft biank.
IV
Contents
1Safety Instructions
Caution and Warning Statements 1-2
Grounding 1-2
Disposal of Hazardous Materials 1-2
Line Voltage 1-2
2Performance Check
General Information 2-2
Required Test Equipment 2-2
Preparations 2-2
Front Panel Controls 2-2
Power-On Test 2-2
Internal Self-Tests 2-2
Keyboard Test 2-3
Short Form Specification Test 2-4
Sensitivity and Frequency Range 2-4
Check VMAXA/MIN 2-4
Trigger Indicators and Controls 2-4
Trigger level check 2-4
Reference Oscillators 2-5
Resolution Test 2-5
Rear Input/Output. 2-5
10 MHz OUT 2-5
GATE OPEN Output 2-5
REFERENCE IN 2-5
EXT ARM input 2-6
TRIG LEVEL A&B Outputs 2-6
Probe Comp View 2-6
Measuring Functions 2-6
Check on HOLD OFF function 2-7
Options 2-7
Check on Prescalers 2-7
PM 6681 Performance Check Report B-1
3Disassembly
Removing the Cover. 3-2
Reinstalling the Cover 3-2
Fan 3-3
PM 9621 ,PM 9624 or PM 9625 HF Input .......... 3-3
PM 9678B TCXO 3-3
PM 9690 or PM 9691 Oven Oscillator 3-4
Reinstalling the Battery 3-4
Exchange Procedure 3-4
4
Circuit Descriptions
Block Diagram Description 4-2
General 4-2
Hardware Functional Description 4-4
Front Unit 4-4
LCD Drivers 4-4
Keyboard 4-4
Main Board 4-5
Input Amplifier A4-5
Input Amplifier B4-8
Calibration Circuits 4-8
Trigger Level Circuits 4-9
Power Supply 4-10
Counter Circuits 4-12
Oscillator Circuits 4-14
Logical Circuits 4-16
GPIB Interface 4-18
Analog Output 4-18
Rear Panel Unit. 4-19
Optional Units 4-20
HF Inputs 4-20
Test Routines 4-23
Test Routines via AUX MENU Key 4-23
Power-On Tests 4-23
5
Repair
Preventive Maintenance 5-2
Calibration 5-2
Oscillators 5-2
Battery Replacement 5-3
Troubleshooting 5-4
General 5-4
Quick Troubleshooting 5-4
Where to Start 5-4
Logical Levels 5-4
Required Test Equipment 5-4
Operating Conditions 5-4
introduction 5-4
Running Test Programs 5-5
Troubleshooting Tree 5-5
Power Supply (Functional Level 1) 5-6
Oscillator (Functional Level 2) 5-7
Microcontroller (Functional Level 3) 5-8
Microcomputer Kernel (Functional Level 4a) 5-9
Microcomputer Kernel (Functional Level 4b) 5-9
V
Internal Control Signals and Display
(Functional Level 5a) 5-11
Internal Control Signals and Display
(Functional Level 5b) 5-12
Keyboard (Functional Level 6) 5-12
Measuring Logic (Functional Level 7) 5-13
Trigger Level DAC’s (Functional
Level 8) 5-14
Input Amplifier (Functional Level 9) 5-16
GPIB interface and Analog output
(Functional Level 10) 5-18
Safety Inspection and Test After Repair 5-19
General Directives .5-19
Safety Components 5-19
Check the Protective Ground Connection 5-19
6
Calibration Adjustments
Introduction. 6-2
Required Test Equipment 6-2
Preparation 6-2
Power Supply 6-2
Crystal Oscillators 6-3
16 MHz Oscillator 6-3
External Reference Input Multiplier 6-3
Standard Osciilator 6-3
100 MHz Frequency Multiplier 6-3
Optional TCXO, PM 9678B 6-4
Optional Oven Oscillators, PM 9690 and PM 9691 . . 6-4
Interpolator 6-5
Input Amplifier 6-6
Step Response 6-6
Channel A6-6
Channel B6-6
IX Attenuator channel A6-6
10X Attenuator channel A6-7
IX Attenuator channel B6-7
10X Attenuator channel B6-7
Sensitivity 6-7
Trigger Levels 6-7
Analog output 6-8
1.3 GHz HF-input, PM 9621 6-9
2.7 GHz HF-input, PM 9624 6-9
4.2 GHz HF-input, PM 9625B 6-10
4.5 GHz HF-input, PM 9625 6-10
7Replacement Parts
Introduction 7-2
Standard Parts 7-2
Special Parts 7-2
Mechanical Parts 7-3
Main Board 7-5
Front board 7-16
PM 9621........... 7-17
PM 9678B 7-19
8Schematic Diagrams
How to Read the Diagrams 8-2
Signals 8-2
Colored Areas 8-2
Circuit Symbols 8-2
Resistors, Capacitors, Diodes, Transistors and
Other Components 8-2
Component Numbers 8-2
9Appendix
How to Replace Surface Mounted Devices 9-2
Electrostatic discharge 9-3
Glossary 9-3
New Unit 19-4
Replacement Parts 9-4
Schematic Diagrams 9-11
Model PM6681R 9-25
OCXO Range Extended 9-27
Option PM9671B. 9-29
Replacement Parts 9-29
Schematic Diagrams 9-31
10
Index
VI
Chapter 1
Safety Instructions
WARNING: These servicing instructions are for
use by qualified personnel only. To reduce
the risk of electric shock, do not perform
any servicing other than that specified in
the Operating Manual unless you are fully
qualified to do so.
Authorized service and calibration of this instrument is avai-
lable worldv^ide. Alist of service centers is printed on the
last page of this manual.
Read this chapter carefully before you check, adjust or re-
pair an instrument
When the instrument is brought from acold to a
warm environment, condensation may cause haz-
ardous conditions. Therefore, ensure that the grounding re-
quirements are strictly met
Power extension cables must always have aprotective
ground conductor.
Indicates that the operator should consult the manual.
WARNING: Any interruption of the protecti-
ve ground conductor inside or outside the
instrument, or disconnection of the protec-
tive ground terminal, is likely to make the in-
strument dangerous. Do not Intentionally
disrupt the protective grounding.
Caution and Warning Statements
You will find specific warning and caution statements whe-
re necessary throughout the manual.
CAUTION: Indicates where incorrect operating
procedures can cause damage to, or de-
struction of, equipment or other property.
WARNING: Indicates apotential danger that re-
quires correct procedures or practices in
order to prevent personal injury.
This Timer/Counter has been designed and tested in ac-
cordance with safety class 1requirements for Electronic
Measuring Apparatus of lEC publication 1010-1, and CSA
C22.2 No.231, and has been supplied in asafe condition.
This manual contains information and warnings that should
be followed by the user and the service technician to ensu-
re safe operation and repair in order to keep the instru-
ment in asafe condition.
WARNING: The opening of covers or removal
of parts, except those to which access can
be gained by hand, is likely to expose live
parts and accessible terminals which can
cause death.
The instrument must be disconnected from all voltage sour-
ces before it is opened. Remember that the capacitors insi-
de the instrument retain their charge even if the instrument
has been disconnected from all voltage sources.
Grounding
This instrument is connected to ground via asealed three-
core power cable, which must be plugged into socket out-
lets with protective ground contacts. No other method of
grounding is permitted for this instrument.
The ground symbol on the rear panel indicates where the
protective ground lead is connected inside the instrument.
Never remove or loosen this screw.
Disposal of Hazardous Materiais
WARNING: Disposal of lithium batteries requi-
res speciai attention. Do not expose the
batteries to heat or put them under extensi-
ve pressure. These measures may cause
the batteries to explode.
Alithium battery is used to power the non volatile RAM in
this instrument. Our world suffers from pollution, so don’t
throw batteries into your wastebasket. Return used batte-
ries to your supplier or to the Philips or Fluke organization
in your country.
Line Voltage
The Timer/Counter can be powered by any voltage be-
tween 90 and 265 Vac without any range switching. This
makes it suitable for all nominal line voltages between 100
and 240 V.
•Replacing Components in Primary
Circuits
Components that are important for the safety of this instru-
ment may only be replaced by components obtained from
your local Philips or Fluke organization. After exchange of
the primary circuits, perform the safety inspection and
tests, as described in Chapter 5, "Repair".
•Fuses
This instrument is protected by an ordinary 1.6 Aslow
blow fuse mounted inside the instrument. NEVER replace
this fuse without first examining the Power Supply Unit.
1-2 Safety Instructions,
Chapter 2
Performance
Check
General Information
WARNING: Before turning on the instrument,
ensure that it has been installed In accord-
ance with the Installation Instructions
outlined in Chapter 1of the Operators Ma-
nual.
This performance procedure is intended to:
—Check the instrument’s specification.
—Be used for incoming inspection to determine the accept-
ability of newly purchased instruments and recently reca-
librated instruments.
—Check the necessity of re calibration after the specified
recalibration intervals.
NOTE: The procedure does not check every facet of the in-
strument’s calibration; rather, it is concerned primarily
with those parts of the instrument which are essential
for determining the function of the instrument
it is not necessary to remove the cover of the instrument to
perform this procedure.
If the test is started less than 20 minutes after turning on
the instrument, results may be out of specification, due to
insufficient warm-up time.
Required Test Equipment
Type of
instrument
Required
Specifications
Suggested
Instrument
LF Synthesizer Square;
Sine up to 2MHz PM5193
Digital Multimeter to 300 Vac &Vdc PM2518; Fluke 77
Power Splitter PM9584/02
T-piece PM9067; Y9107
Termination son PM9585; Y9103
Low pass filter 50 kHz PM9665B/01
Reference
oscillator
10MHz 1*i'10“^ for
01 to 04 oscillator
5MHz for
05 osc.
Philips counter
with calibrated
PM9691
PM 6685R *)
HF signal
generator
to 2.1 GHz for
PM9621, 5GHz
for PM9624 &25
Fluke 6062A
Wiltron 6717B-20
*)
Pulse Generator to 125 MHz PM5786B;PM5781
Oscilloscope with
probes
350 MHz PM3295
Power Supply min 40 Vdc PM2811/113,
PE1537; PE1542
BNC-cables 5to 7cables
Table 2-1 Recommended Test Equipment
*) This test equipment in needed if an option Is installed.
Preparations
Power up your instruments at least 20 minu-
tes before checking to let them reach normal
operating temperature. Failure to do so may
result in certain test steps not meeting equip-
ment specifications.
Front Panel Controls
Power-On Test
At power-on the timer/counter performs an automatic self-
test of the following:
-Microprocessor
-RAM
-ROM
-Measuring circuits
It also displays the GPIB address.
If there are any test failures, an error message is shown.
Internal Self-Tests
The built-in test programs from the power-on test can also
be activated from the front panel as follows:
-Enter the Auxiliary Menu by pressing AUX MENU.
-Select the test submenu by pressing SELECT up or
down.
-Enter the test menu by pressing the ENTER key.
Selections for internal self-tests are:
1TEST RO (ROM)
2TEST RA (RAM)
3TEST ASIC (Measuring Logic)
4TEST DISP (Display Test)
5TEST ALL (Test 1to 4in sequence)
s.B.B.aae.aaaQ-£ „m+im UMAX
SXMIN
Hz DI3PLR0LD MEAN
,SINGLE ST DEV
ENTER VMB.(OFI¥' AUX
FREQ AFREQC PER ARATIO A/B RATIO C/B PWIDTH ATIMEA-B PHASE A-B ARM ARM
TOTA-BMAN TOTAfUlB TOTAR BDUTY FA RISBFALLA VOLTA MAX/MIN STA+ STOf
REMOTE E>aREF RLTEH lEOMfl 0=1=1 A±TB =1= 150MQ COMA CHECK HOLD
SRQ LO BAT 10X DCAC BURST AID'O PRF DCAC 1DX OFF
Figure 2-1 Text on the display
-Use SELECT/SET to select TEST ALL, then press EN-
TER.
-If any fault is detected, an error message appears on the
display and the program halts.
-if no faults are detected, the program returns to measu-
ring mode.
2-2 Performance Cheeky General Information