FMI Wood Burning Fireplace Assembly instructions

HOMEOWNERS GUIDE FOR YOUR
WOOD BURNING FIREPLACE
Read this manual carefully before using your wood burning replace. Understand
and observe all guidelines included in this manual for safe operation of your wood
burning replace inside your home.
KEEP THIS MANUAL. IT CONTAINS IMPORTANT
HOMEOWNER INFORMATION ABOUT YOUR WOOD
BURNING FIREPLACE.
TABLE OF CONTENTS
Important Safety Precautions .............................. 2
Understanding Your Fireplace ............................. 2
Operating Your Fireplace..................................... 3
Cleaning and Maintenance.................................. 4
Wood Selection ................................................... 4
Troubleshooting................................................... 5
Fireplace Accessories.......................................... 6
Customer Service ................................................ 6
20 Year Limited Warranty .................................... 7

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IMPORTANT SAFETY PRECAUTIONS
The FMI PRODUCTS, LLC limited warranty will
be voided by, and FMI PRODUCTS, LLC will
disclaim any responsibility for the following:
1. Improper installation of your FMI PROD-
UCTS, LLC replace and FMI PRODUCTS,
LLC component parts. Consult your instal-
lation instructions.
2. Any alteration of FMI PRODUCTS, LLC
replace and/or components.
3. Use of an insert in a FMI PRODUCTS, LLC
replace. FMI PRODUCTS, LLC does not
recommend or authorize the use of any
insert in our replaces and will assume no
responsibility for any damages caused by
an insert.
The safety precautions and operating instruc-
tions in this homeowner’s guide cannot cover
all possible situations that may arise during
use. Caution and care must always be used
when operating replace.
UNDERSTANDING YOUR FIREPLACE
1. Never start a re with a liquid re starter
such as gasoline, kerosene, or liquid
barbecue starters.
2. Never burn trash or trees (such as Christ-
mas trees) as they can create extremely
hot res and cause sparks that may be
hazardous.
3. Never use wood products with synthetic
binders. They create creosote in flue
system and termination which can be
hazardous.
4. Keep children and pets away from hot sur-
faces to avoid burns. Carefully supervise
children when they are in the room with the
replace. Exposed metal parts and glass
doors become very hot.
This rebox has been tested to U.L. 127 test
standards and is well insulated for clearances
to combustible construction materials used
in building a home. Proper clearances are
outlined on a label on each component for
use by installers and building inspectors to
insure compliance.
Firebox: The rebox is the portion of your re-
place where the re is built. It is made of heavy
gauge steel lined with brick patterned refractory
material (rebrick) on back, sides and bottom
(hearth). This is surrounded by another metal
enclosure on top, back and bottom. Air space
between rebox and outer enclosure provides
a circulating feature that has been engineered
for a safe and efcient design.
Chimney System: The chimney is also
made of metal extending from top of replace
through the roof and capped with a screened
termination. Inner liner (ue) of chimney is
made of stainless steel and provides for
exhaust of gases (carbon monoxide) from
the re. Outer liner is made of galvanized
steel and provides passage for cooling air to
keep chimney safe at labeled clearance to
combustible building materials.
Damper: The damper is the metal disk found
at base of chimney (ue) and has 2 positions,
open and closed. Flue gas damper is located
inside rebox, similar to a conventional ma-
sonry replace. See replace owner’s manual
for operation.
Outside Air Kit Operation: The outside air
damper is located on inside of replace. See
replace owner’s manual for operation.
Note: Automatic barometric style dampers are
installed on some models.
Fan/Blower: The fan system is designed
to enhance the convection principal of your
replace and is not designed to be a blowing
system. The switch located on lower front face
of replace operates fan.
Fireplace Grate: This unit has been equipped
with a grate designed to keep operation of
replace efcient and safe. Do not alter grate.
Size and position of grate were engineered
to give ideal combustion characteristics for
the re. By keeping logs within grate and not
on hearth, you will prevent chance of having
a log "spill" or roll out of replace. DO NOT
OVERLOAD FIREPLACE. Piling excessive
wood on grate will not increase efciency
and could possibly cause smoke to enter your
room. When replacing grate, only replace with
a FMI PRODUCTS, LLC replacement grate
for your replace model.

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106625-01F 3
Fireplace Screen: The fireplace screen
prevents sparks and embers from escaping
replace. Screen should always be closed
when a re is burning.
CAUTION: Screen handles
will become hot.
Fireplace Glass Doors (If Installed): Glass
doors must be fully opened or fully closed dur-
ing operation of your replace. Grate and/or
wood should not touch doors.
AIR CIRCULATION
During operation of replace, cool air enters
the rebox through lower grills. Heat rises and
is expelled into the room through top grill. This
is called convection heat.
UNDERSTANDING YOUR FIREPLACE
Continued
OPERATING YOUR FIREPLACE
1. Keep grate in brackets provided.
2. Open flue damper. During operation
damper must be in FULLY OPENED PO-
SITION. In cold weather, to assure proper
draw, preheat ue by burning a crumpled
newspaper in damper area after damper
has been fully opened.
3. Open combustion air damper (automatic
on some models).
4. Build a re using the following method:
• Use seasoned dry wood (should be
seasoned at least 1 year)
• Crisscross small pieces of wood and
place crumpled newspaper under it
• Place 3 logs on grate. DO NOT OVER-
LOAD FIREPLACE. Piling excessive
wood on the grate will not increase ef-
ciency and could cause smoke spillage.
• Light newspaper
5. Fireplace glass doors, if installed, must
be in fully opened or fully closed position
during operation of replace.
CAUTION: Close screen be-
fore closing glass doors.
WARNING: Fireplaces
equipped with glass doors
should be operated only with
doors fully opened or doors fully
closed. Doors, if left partly open,
may draw gas and ame out of
the replace opening creating
risks of both re and smoke.
Doors should warm gradually
to prevent breakage.
6. After re has burned out, do not close
damper until embers and ashes have had
a chance to completely cool and you are
certain there are no warm embers.
7. Dispose of ashes by using a metal con-
tainer with a tight lid. Do not remove ashes
until you are certain they are burned out
and have cooled completely.
This replace is not intended to
be used as a substitute for a fur-
nace to heat an entire home. Use
for supplementary heat only.
During periods of extremely cold weather,
when replace is not being used, the exact
opposite may happen. Warm room air will
enter upper grill due to extreme cold air near
outside of metal rebox. Air cools, drops and
re-enters room through lower grill.
This may be an indication the cold climate
installation procedure was not used.
WARNING: Never block a
vent or grill of the replace. This
is important to the cooling of the
replace and assures a safe and
proper operation as designed.

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CLEANING AND MAINTENANCE
CREOSOTE
When wood burns slowly, it produces tar and
other organic vapors which, when combined
with expelled moisture, forms creosote.
Creosote vapors condense in relatively cool
chimney ue of a slow burning re.
As a result, creosote residue accumulates on
ue lining. When ignited, this creosote makes
an extremely hot re. Chimney should be
inspected at least twice a year during heat-
ing season to determine if creosote build-up
has occurred. If creosote has accumulated,
it should be removed to reduce risk of chim-
ney re. It is recommended that you use a
professional chimney sweep.
Removing Creosote
In order to remove creosote from ue, termi-
nation cap must be removed.
1. Close damper before cleaning ue as ne
soot can become airborne in the home.
2. If termination is round top (3 feet of ex-
posed pipe with round cap) remove 3 sheet
metal screws that secure termination to last
section of pipe and lift off cap.
Wood Type Density
Dogwood 0.70 - 0.79
Hickory 0.70 - 0.74
Oak 0.60 - 0.73
Beech 0.64 - 0.66
Hard Maple 0.58 - 0.65
Birch 0.55 - 0.64
Mulberry 0.59 - 0.63
Apple 0.58 - 0.62
Ash 0.57 - 0.61
Southern Pine 0.51 - 0.60
Elm 0.50 - 0.59
Walnut 0.52 - 0.55
Soft Maple 0.47 - 0.54
Cherry 0.50 - 0.52
Sycamore 0.49 - 0.52
Douglas Fur 0.45 - 0.51
Chestnut 0.42 - 0.44
Spruce 0.41 - 0.44
Hemlock 0.40 - 0.42
Redwood 0.33 - 0.40
Aspen 0.37 - 0.39
White Pine 0.35 - 0.37
WOOD SELECTION
Selecting the right wood depends on your
preference for comfort, aroma and visual
image. If you want a constant heat output, a
short ame with a glowing coals type of re,
select a hardwood. If you want a short hot re
for damp and chilly mornings, select a softer
wood. The following chart is a guide to aide in
wood selection. Woods at the top of chart are
harder woods and those at bottom of chart are
softer. Aromatic woods are best from nut and
fruit trees such as hickory, apple, cherry, beech,
etc. Heat value from harder woods is better than
from softer. It is important to burn wood that has
been seasoned. Seasoning reduces moisture
content for a good steady re and less creosote
output. The recommended length of time for
proper seasoning is about 1 year.
Never burn trash, plastics, gasoline, rubber,
industrial solvents, ammable liquids, naptha,
household garbage, material treated with
petroleum products, leaves, paper products,
cardboard or salt driftwood.
3. For square chase termination with pyra-
mid cap, remove screws that secure top
at four corners.
4. Place termination top aside.
5. After cleaning is completed open damper
and collect debris in trash container. A
professional chimney sweep has all tools
and experience necessary to complete
this job.
6. Be certain to clean all loose debris from
termination before replacing.
7. Before installing a vented or vent-free gas
log set in a solid fuel burning replace,
chimney ue and rebox must be cleaned
of soot, creosote, ashes and loose paint
by a qualied chimney cleaner. Creosote
will ignite if highly heated. Inspect chimney
ue for damage. If damaged, operate
vent-free gas log heater with ue damper
closed.
8. Replace termination cap with screws.

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106625-01F 5
REFRACTORY
The brick refractory on the interior of your
replace (sides, back and bottom) is manu-
factured with a high quality cement mixture
and reinforced with a wire mesh.
In a new replace or one with new refractory,
allow refractory to cure for 24 hours. When
building a re, build a small one for the rst
3 or 4 res. The refractory is subjected to
expansion and contraction from the heating
and cooling of rebox during operation. It is
acceptable to operate the replace with cracks
of 1/64" wide.
If a crack should develop that is larger than
the hairline crack described, take the following
corrective measures:
1. Patch crack with a refractory patching
cement available at replace shops or
hardware stores. The refractory must still
be in one piece to patch.
2. Replace refractory panel (see replace
owner’s manual). DO NOT continue to
use your replace if your refractory has a
crack that exceeds 1/64".
Refractories are available through your ser-
vice dealer.
GRATE
If grate deteriorates or is distorted, replace
with FMI PRODUCTS, LLC grate designed
for your fireplace (see fireplace owner’s
manual).
GLASS DOORS
Clean glass with any commercial glass
cleaner or soap and water. Do not use any
abrasive material to clean glass. Do not clean
glass with cool water if glass is still hot from
use. Let doors dry completely before bulding
the next re.
TROUBLESHOOTING
CLEANING AND MAINTENANCE
Continued
SMOKE
This replace has been designed to operate
without smoke spillage into the room when
installed and operated properly. In the event
a smoking problem does occur, check for one
of the following conditions:
1. Outside environmental conditions ad-
versely affecting draft.
2. Lack of ventilation due to a tightly insu-
lated house could prevent the replace
from drawing properly. If this happens,
open a window a small amount while
operating replace.
3. Other appliances competing for available
air in a tightly sealed home. These could
be heating appliances, kitchen exhaust
fans and bathroom exhaust fans.
4. Relationship of your house to hills, trees
and nearby taller buildings can affect wind
conditions which can have a direct effect
on your replace operation.
5, Chimney termination not installed to
proper height.
6. Blockage of ue or termination cap.
7. Flue and termination caked with creosote
buildup.
8. Grate too close to front of replace, not
positioned behind smoke shelf. Position
grate in designated area on brackets.
9. Damper not in fully opened position.
10. Outside air damper not in opened posi-
tion.
11. Operating replace with partially opened
doors.
12. Additional chimney pipe(s) may be neces-
sary under certain conditions. (Additional
chimney pipe available as accessory
item.)
IMPORTANT: For see-through and peninsula
models, air currents in the room can cause
some smoke spillage.
COLD AIR DRAFTS
In cold areas you must take special precau-
tions and follow COLD CLIMATE installation
instructions in your owner’s manual.
If cold air drafts are present when your re-
place is not in operation check the following:
1. Air coming out of replace opening. Close
damper.
2. Air near sides of rebox interior. Close
outside combustion air damper.
3. Air coming in around sides of replace,
between replace and wall. Make sure
replace frame has been caulked to en-
closure of frame.

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FIREPLACE ACCESSORIES
GLASS DOORS
Bifold glass doors are optional with FMI
PRODUCTS, LLC replace. For replacement,
refer to replace installation instructions in
your owner’s manual.
Note: Use of glass doors other than those
manufactured by FMI PRODUCTS, LLC
voids warranty and may create a potentially
hazardous condition.
Refer to installation instructions that come
with door kit for installation details. Glass door
kits can be installed before, during or after
replace has been installed.
4. Air from bottom grill (circulating units only).
Make sure replace enclosure and base
have been insulated according to cold
climate installation instructions in owner’s
manual.
Note: After all measures to avoid cold air
drafts have been taken, there may still be
a slight cold air draft coming through the
louver and other areas. This may be due to
circumstances beyond the manufacturer’s
control, such as airow around the structure
and tightness of the home (creating negative
pressure), etc.
ASH DISPOSAL
Ashes should be placed in a metal container
with a tight tting lid. Closed container of
ashes should be placed on a noncombustible
oor or on the ground. The container should
be kept well away from all combustible ma-
TROUBLESHOOTING
Continued
terials pending nal disposal. If ashes are
disposed of by burial in soil or otherwise
locally dispersed, they should be retained in
closed container until cinders have thoroughly
cooled.
GLASS DOORS
Glass doors used by FMI PRODUCTS, LLC
are tempered (safety) glass and have been
tested to national standards. When glass
breaks during use it could be for the follow-
ing reasons:
1. Fire is too large
2. Logs are too close to glass. Logs and any
burning material should not touch glass.
This may cause glass to break.
3. Heat has built up too fast.
Continued operation at excessively high tem-
peratures may cause glass to partially lose it's
temper and break.
GAS LOGS
A full line of vented and vent-free FMI
PRODUCTS, LLC gas logs is available.
See your dealer or distributor for details
or visit www.fmiproducts.com.
FANS/BLOWERS
This accessory is designed to enhance the
convection principle (see Air Circulation, page
3). It is not designed as a blowing system.
CUSTOMER SERVICE
You may have further questions about instal-
lation, operation or troubleshooting. If so,
contact your dealer or distributor. If further
help is needed, contact FMI PRODUCTS,
LLC at 1-866-328-4537. When calling please
have your model and serial numbers of your
heater ready.
Note: The serial number and other pertinent
information can be found on the rating plate
located behind the screen near upper right
corner of rebox. In some models it may be
located vertically on side panel.
You can also visit our web site at
www.fmiproducts.com.

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106625-01F 7
FMI PRODUCTS, LLC warrants the factory built wood burning replace components are free from defects
in material or workmanship for a 20 year limited warranty from the date of original purchase.
120 DAY NO COST REPAIR OR REPLACEMENT PARTS WARRANTY
1. Grates 3. Blower 5. Clay Bricks
2. Safety Screen 4.Glass Door Assembly
*Glass panels are warranted against breakage due to heat from the rebox. Breakage during installation
or movement of product after purchase is not covered under this written warranty.
REFRACTORY WARRANTY (excludes clay brick and grout)
FIRST YEAR
FMI PRODUCTS, LLC warrants the refractory (except hairline cracks 1/16" W), one year from the date
of purchase to be free from defects in material and workmanship.
If the original owner of a FMI PRODUCTS, LLC wood burning replace believes any of the refractory parts
have failed during the one year from date of purchase, the homeowner should contact the nearest FMI
PRODUCTS, LLC dealer or distributor for replacement. FMI PRODUCTS, LLC will pay up to $50 towards
labor installation of replacement refractory. FMI PRODUCTS, LLC will ship the refractory using prepaid freight
to the dealer or distributor.
SECOND YEAR TO TWENTY YEARS
FMI PRODUCTS, LLC will supply refractory replacement parts at the current list price that is in effect
at the time of replacement. FMI PRODUCTS, LLC will assume no responsibility for any labor or freight
charges associated with replacement during second through 20 years.
HEARTHCAT™ EMISSION CONTROL SYSTEM WARRANTY (if equipped)
FIRST YEAR TO THIRD YEAR
FMI PRODUCTS, LLC warrants the HearthCAT™ Emission Control System for three years from the date
of purchase to be free from defects in material and workmanship.
If the original owner of a FMI PRODUCTS, LLC wood burning replace believes the HearthCAT™has ceased
to function during the three years from date of purchase, the homeowner should contact FMI PRODUCTS,
LLC for replacement.
FIRST YEAR TO FIFTH YEAR
FMI PRODUCTS, LLC warrants the HearthCAT™ Emission Control System for ve years from the date
of purchase from thermal crumbling.
FIREPLACE WARRANTY
FIRST YEAR
If the original owner of a FMI PRODUCTS, LLC wood burning replace believes any part (including
chimney and chimney components) has failed during the rst year from date of purchase due to materials
or workmanship, the nearest dealer or distributor should be notied.
The dealer or distributor will determine extent of necessary replacement parts with troubleshooting or
visits to installation site. The on site examination is the sole judgment of the factory representative. The
factory representative will determine if the part failed due to materials or workmanship. In the event the
part has failed due to materials or workmanship, FMI PRODUCTS, LLC will either repair or replace the
necessary part(s) without charge to the owner. FMI PRODUCTS, LLC will also pay the dealer or distributor
service call. FMI PRODUCTS, LLC warranty allows up to $50 per warranty claim.
SECOND THROUGH FIFTH YEAR
2 through 5 years from original date of purchase, FMI PRODUCTS, LLC will warrant the wood burning
replace and part(s) from defects in material or workmanship under the following terms: homeowner must
contact an authorized FMI PRODUCTS, LLC dealer or distributor for troubleshooting and examination
of part. The factory representative will determine if the part failed due to materials or workmanship. In
the event the part has failed due to materials or workmanship, FMI PRODUCTS, LLC will either repair
or replace the necessary part(s) without charge to the owner. During this time, second through fth year,
the homeowner is responsible for freight of part shipment and installation services.
20 YEAR LIMITED WARRANTY
Factory Built Wood Burning Fireplace Components
KEEP THIS WARRANTY
Model ( located on product or identication tag ) _____________________________
Serial No. ( located on product or identication tag ) __________________________
Date Purchased __________________________
Keep receipt for warranty verication.

106625-01
Rev. F
01/10
20 YEAR LIMITED WARRANTY
Continued
SIXTH THROUGH TENTH YEAR
At the end of the above 5 year period of free part replacement, FMI PRODUCTS, LLC will replace any
part which fails due to materials or workmanship under the following terms: homeowner must contact an
authorized FMI PRODUCTS, LLC dealer or distributor for troubleshooting and examination of part. The
factory representative will determine if the part failed due to materials or workmanship. In the event the
part has failed due to materials or workmanship, FMI PRODUCTS, LLC will provide a replacement part
(if part is available) at the current list price to the homeowner. The homeowner is responsible for freight
of part shipment and installation services.
ELEVENTH THROUGH TWENTIETH YEAR
From the eleventh through twentieth year from original date of purchase, FMI PRODUCTS, LLC will
replace the part(s) that fails due to material or workmanship under the following terms: the homeowner
should contact the nearest FMI PRODUCTS, LLC dealer or distributor for examination of replace or part.
The on site examination is the sole judgment of the factory representative. The factory representative
will determine if the part failed due to materials or workmanship. In the event the part has failed due to
materials or workmanship, FMI PRODUCTS, LLC will provide the replacement part (if part is available)
at the current list price. The homeowner must pay any and all cost for removal of original part, shipment
of replacement part, cost of replacement part, and installation of replacement part.
NOTIFICATION OF DEFECT
A FMI PRODUCTS, LLC dealer or distributor should be contacted directly by the owner for any service,
including service under these WARRANTIES. The repair and replacement of any defective part covered
by these warranties is in the responsibility of the nearest FMI PRODUCTS, LLC dealer or distributor.
EXCLUSION OF INCIDENTAL, SPECIAL, AND CONSEQUENTIAL DAMAGES
FMI PRODUCTS, LLC shall have no liability for any incidental, special, or consequential damages arising
from the sale or use of the rebox.
LEGAL RIGHTS
This warranty gives you specic legal rights and you may also have other rights, which may vary from
state to state.
EXCLUSIONS
These warranties do not apply and FMI PRODUCTS, LLC assumes no responsibility for any damages
that result due to the following:
1. Improper installation of rebox.
2. In any case where rebox and/or components have been altered in any way.
3. In any case where the sole judgment of FMI PRODUCTS, LLC, the replace has been misused,
abused, used negligently or suffered damage.
4. In any case where the rebox has been moved from its original installation site.
5. In any case where a poor draft is caused by air conditioning systems or any other mechanical devices
such as heating systems, exhaust fans or by adverse environmental factors. FMI PRODUCTS, LLC
is not responsible for smoking caused by inadequate chimney heights resulting from adjoining roof
structure, buildings or nearby trees and structure which cause unusual wind conditions resulting in a
downdraft or inadequate ventilation or drafting caused by tight sealed construction.
6. In any case of the use of unapproved fuels and/or air handling devices.
7. This limited warranty does not apply to a chimney re due to lack of adequate cleaning (refer to
operating instructions) of creosote build-up.
8. FMI PRODUCTS, LLC assumes no responsibility for defects or damages caused by any modication
to the replace or the installation of devices not approved by FMI PRODUCTS, LLC in writing.
In the event a factory representative visits the installation site and the repair is not covered under warranty,
the homeowner will be billed for the dealer/distributor assessment as well as travel and other expenses
incurred by FMI PRODUCTS, LLC.
These warranties are given in lieu of any other express warranties. FMI PRODUCTS, LLC does not
authorize any person or representative to make any representations to the contrary in connection with
the sale of a built-in rebox.
2701 S. Harbor Blvd.
Santa Ana, CA 92704
1-866-328-4538
www.fmiproducts.com