FMT Swiss AG AdBlue 13 040 Instruction Manual

OPERATING INSTRUCTIONS
AND SAFETY NOTES
Barrel pump for urea (AdBlue®)
81 633 932 A801 GB

2
GB Operating Instructions - Barrel pump for urea (AdBlue®)
FMT Swiss AG
This documentation is exclusively intended for the operating company and their sta.
Without our written consent, the content of this documentation (textes, gures, drawings, charts,
diagrams etc. ), must not be duplicated or distributed, neither in full or in part, utilized for the purpose
of competition or passed on/made availabe to third parties.
FMT Swiss AG
Fluid Management Technologies Swiss AG
Gewerbestraße 6
6330 Cham / Schweiz
Tel. [phone]
Fax [phone]
Email: [e-mail]
Internet: www.fmtag.com
Operating instructions translation
Date of issue: 06/2019
We reserve the right to make design and product modications, which serve to improve the product.
Table of Contents
1. Introduction ________________________________________________________________________3
1.1 Preface ____________________________________________________________________________3
1.2 Obligations of the personnel __________________________________________________________3
1.3 Symbols in this manual _______________________________________________________________3
1.3.1. Structure of the safety notes ___________________________________________________________3
1.3.2. General symbols ____________________________________________________________________3
2. Intended conditions of use ____________________________________________________________4
3. Risks in handling AdBlue® solution ______________________________________________________4
4. Technical data ______________________________________________________________________4
5. Assembly __________________________________________________________________________4
6. Commissioning _____________________________________________________________________5
7. Disposal____________________________________________________________________________5
8. Repair/Service ______________________________________________________________________5
9. Exploded view of the barrel pump for urea (AdBlue®) with discharge spout _____________________6
10. Exploded view of the barrel pump for urea (AdBlue®) with delivery hose and nozzle ______________8

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Operating Instructions - Barrel pump for urea (AdBlue®)
GB
1. Introduction
1.1 Preface
IMPORTANT
 Read and observe the operating instructions carefully before use.
Our sta will be pleased to provide support if you have any questions about the product.
Yours sincerely, FMT Swiss AG
1.2 Obligations of the personnel
Before they start to work, all persons who are entrusted with work with the barrel pump for urea
(AdBlue®) are obliged:
– To follow all applicable regulations on occupational safety and accident prevention.
Please observe the following instructions in the interest of all concerned:
 Refrain from any unsafe working methods!
 In addition to this documentation, keep to all generally accepted safety rules, legal provisions as
well as all other binding rules regarding occupational safety, accident prevention and environmental
protection!
 Wear appropriate protective clothing in accordance with the work to be done!
 Perform only work for which you have been suciently trained and instructed!
 Only genuine spare parts as well as original tools and auxiliaries of the manufacturer are allowed to be
used in order to ensure the functional safety and maintain the warranty coverage.
1.3 Symbols in this manual
1.3.1. Structure of the safety notes
The warning notes have the following structure:
SIGNAL WORD
Type and source of the hazard
– Consquences of non-compliance with the notes.
– Measures to avoid that risk.
Depending on the danger level, dierent signal words are used:
Signal word Danger level Consequences of non-com-
pliance
CAUTION Possibly dangerous situation Minor bodily injury
ATTENTION Possibly dangerous situation Damage to material property
1.3.2. General symbols
Symbol Meaning
A small black square indicates the work you have to perform.
–The dash denotes lists.

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GB Operating Instructions - Barrel pump for urea (AdBlue®)
2. Intended conditions of use
 The barrel pump may only be used to discharge urea (AdBlue®).
 The temperature of the pumped liquid must be between -5 °C and +35 °C.
 The pumping of explosive liquids is prohibited.
 Use in the food industry is prohibited.
 The user is liable for any damage resulting from non-intended use.
DANGER
Risk of injury and material damage from explosive vapors!
 Never use the pump to deliver explosive uids such as petrol or other
uids with similar ashpoints!
3. Risks in handling AdBlue® solution
The AdBlue® concentrate is non-ammable, non-explosive and not oxidizing.
NOTE
 For cleaning, ush equipment with water. Dispose of released contaminated
uid. Dispose of released contaminated uid according to the statutory
provisions. In general, dilution with water is sucient.
 AdBlue® is corrosive to non-ferrous metals.
 Avoid skin and eye contact. In case of contact with the eyes, rinse the
eyes with plenty of drinking water and consult a physician.
 Observe the safety sheet for AdBlue®.
4. Technical data
Pump type Hand pump
13 040; 13 040 001;
13 040 002; 13 040 950
13 040 951; 13 040 952
Delivery rate (l/stroke) 0,4
Delivery rate
at 60 strokes per minute
(l/min) 24
Pumping media Urea, AdBlue®
Usage barrels 60/200/220 l
Telescopic suction tube 3-pieces (mm) 355-955
Barrel screw couplings depending on model
(G 2“ / S 56 x 4 / S 69,5 x 5,5)
Materials of parts in contact with liquid
Pump body ABS / PA 6
Seals FKM + HNBR
5. Assembly
Check and prepare all parts before assembly.
 Mount the telescopic suction tube to the pump. See g. 5.-1 (1)
 Fit the curved discharge spout with the union nut to the pump. See g. 5.-1 (1)
 Screw in the pump lever. See g. 5.-1 (1)
 Screw the barrel screw coupling into the barrel, hand-tighten. See g. 5.-1 (2)
 Align the pump to the desired position and press downwards. See g. 5.-1 (2)

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Operating Instructions - Barrel pump for urea (AdBlue®)
GB
6. Commissioning
 Before starting up, check the pump for proper installation and visible damage.
 Operate the lever several times until the pump sucks.
NOTE
To avoid crystal formation, clean the pump with warm water after use.
7. Disposal
The operating company is responsible for the proper disposal of the barrel pump.
Dispose of the dierent materials in accordance with all industry-specic, local, regional and federal
regulations.
Only qualied personnel is authorized to disassemble and dispose of the urea (AdBlue®) barrel pump.
8. Repair/Service
The barrel pump was developed and produced according to the highest quality standards.
Should a problem develop, despite all quality controls, please contact our customer service:
FMT Swiss AG
Tel [phone]
Fax [phone]
[email protected]
Fig. 5.-1: Assembly example

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GB Operating Instructions - Barrel pump for urea (AdBlue®)
9. Exploded view of the barrel pump for urea (AdBlue®) with discharge spout
Fig. 9.-1: Exploded view of the barrel pump for urea (AdBlue®) with discharge spout

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Operating Instructions - Barrel pump for urea (AdBlue®)
GB
Pos. Quantity Description Item number
1 1 Pump cylinder 81 493
2 2 Lens head screw M5x45 81 514
3 2 Lens head screw M5x20 81 636
4 1 O-ring HNBR 70-84x2 81 509 878
5 1 O-ring HNBR 70-18x3 81 516 878
6 1 Piston valve 81 502
7 1 Piston seal 81 519 877
8 1 Piston 81 501
9 1 Piston pin 81 504
10 1 Compression spring conical 81 508
11 1 Con rod 81 503
12 1 Con rod pin 81 505
13 2 Lock washer 81 507
14 1 Connecting rod 81 506
15 1 Valve cone 87 982
16 1 Flat gasket 87 920
17 1 Lever 81 494
18 1 Handle 81 492
19 1 Bearing sleeve-close 81 499
20 1 Pump housing 81 496
21 4 Hexagon nut 86 773
22 1 Pump shaft 81 500
23 2 O-ring HNBR 70--14x2.5 81 517 878
24 2 O-ring HNBR 70--24x2.5 81 515 878
25 1 Bearing sleeve-open 81 498
26 1 O-ring FKM 80 89 111 878
27 1 Compression spring 87 932 889
28 1 Locking washer 00 159 889
29 1 Telescopic suction tube 13 094
30 1 Barrel screw coupling G 2“ 81 511
31 1 O-ring 86 921 878
32 1 Coupling nut G 1'' 82 857 012
33 1 Curved discharge spout, plastic 81 112
Tab. 9.-1: Overview of components for g. 9.-1

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GB Operating Instructions - Barrel pump for urea (AdBlue®)
10. Exploded view of the barrel pump for urea (AdBlue®) with
delivery hose and nozzle
Fig.10.-1: Exploded view of the barrel pump for urea (AdBlue®) with delivery hose and nozzle

9
Operating Instructions - Barrel pump for urea (AdBlue®)
GB
Pos. Quantity Description Item number
1 1 Pump cylinder 81 493
2 2 Lens head screw M5x45 81 514
3 2 Lens head screw M5x20 81 636
4 1 O-ring HNBR 70-84x2 81 509 878
5 1 O-ring HNBR 70-18x3 81 516 878
6 1 Piston valve 81 502
7 1 Piston seal 81 519 877
8 1 Piston 81 501
9 1 Piston pin 81 504
10 1 Compression spring conical 81 508
11 1 Con rod 81 503
12 1 Con rod pin 81 505
13 2 Lock washer 81 507
14 1 Connecting rod 81 506
15 1 Valve cone 87 982
16 1 Flat gasket 87 920
17 1 Lever 81 494
18 1 Handle 81 492
19 1 Bearing sleeve-close 81 499
20 1 Pump housing 81 496
21 4 Hexagonal nut 86 773
22 1 Pump shaft 81 500
23 2 Lever 81 517 878
24 2 Handle 81 515 878
25 1 Bearing sleeve-open 81 498
26 1 O-ring FKM 80 89 111 878
27 1 Compression spring 87 932 889
28 1 Locking washer 00 159 889
29 1 Telescopic suction tube 13 094
30 1 Barrel screw coupling S 64 x 5 81 512
31 1 Barrel screw coupling G 2“ 81 511
32 1 Delivery hose DN19 - 6m -G1“ 25 671
33 1 Nozzle G 1“ 23 161 878
Tab. 10.-1: Overview of components for g. 10.-1

FMT Swiss AG
Fluid Management Technologies Swiss AG
Gewerbestraße 6
6330 Cham / Schweiz
Tel. [phone]
Fax [phone]
[e-mail]
www.fmtag.com