Foehrenbach HT250 User manual
HT250
HandpistolforDubox
AWG 22-24
User’sguide
www.foehrenbach.be
Instruction manualHT250 www.foehrenbach.be
Date: August 2007 Documentrev. : 6Page : 2/ 11
CONTENTS
1.DESCRIPTION..................................................................................................3
2.OPERATING INSTRUCTIONS..........................................................................3
3.ADJUSTMENTS................................................................................................4
4.MAINTENANCE.................................................................................................5
5.PARTS...............................................................................................................7
6.COMPANYADDRESS......................................................................................10
CERTIFICATEOFCONFORMITY..........................................................................11
Instruction manualHT250 www.foehrenbach.be
Date: August 2007 Documentrev. : 6Page : 3/ 11
1. DESCRIPTION
ThehandtoolHT250isdesigned tocrimpDuboxterminalswithsmall reelinthewirerange
AWG 22-24.
Theterminalsareguidedinafeed track,fedwithhand (yellowlever),positionedincrimp
toolingandcrimped.DuringthecrimpactiontheDuboxterminaliscutofffromthecarrierstrip.
2. OPERATING INSTRUCTIONS
1.Placethehandtoolinyourlefthand,sothatthemovablehandle(item11 ,figure1)may
beactuatedbyyourthumb.
2.Actuatewiththerighthandthe yellowlever(item6,figure2)whichfeedstheDubox
terminalintothecrimpingarea.
3.Usewirewhichisstrippedoveralengthof2.75 ±0.25mm.
4.Placethewireintothebarreloftheterminalsothattheendofthewiretouchesthewire
stop.
5.Closethehandtoolbymoving themobil handlewhilethe wireisheldinposition.
6.Whenthehandtooliscompletelyclosed,the movablehandle
(item11,figure1)maybereturnedtoitsstartingposition.
7.Finallytakethecrimped terminalfromthehandtool.
Note:
Thehandtoolhasstops,whichpreventsopening thetoolbeforethe crimpaction is
completed. Shoulditbenecessary,the stopcanbereleasedbyturningtheratchet wheelat
thebackofthetoolinthedirectionindicatedbythetwoyellowarrows.Keepthemovable
handleunderlightpressureduringthisoperation.
Instruction manualHT250 www.foehrenbach.be
Date: August 2007 Documentrev. : 6Page : 4/ 11
3. ADJUSTMENTS
Adjustmentsofcrimpheight:
Eventually, thetoolhingescanwear,sothat the crimpheightmustbereadjusted(see
belowspecifiedheight).
Thisisdonebylooseningthescrew(item21,figure1)androtatingthestoprings
(item20 , figure1)onestoptochange thecrimpheight approximately0.05mm (0.002
inches).
Adjustmentoffeedtrack unit (seefigure2)
CAUTION:Noadjustmentsshouldbemadewithscrew(item21,fig1),nut(item22,
fig1)andwithscrew(item23,fig1).
Adjustmentoffeeding:
Loosenscrews(item13,fig2)and turnscrew(item27,fig2)tothe left forfurther
feedingofterminaland tothe rightforlessfeeding.The fed terminalmustlayabove
theanvil.Tightenscrew(item13,fig2)afteradjustment.
Adjustmentofcutterplate:
Loosenscrews(item18,fig2)andplacecutterplate(item19,fig2)againstthe anvil.
Tightenscrews(item18, fig2)afteradjustment.
Note:1)Duringadjustmenthandtoolmustbeinclosedposition.
2)When closinghandtool(withoutterminal),thecutterplatemaynotmoveup.
Adjustmentofterminalposition:
Loosenscrews(item18, fig2)andadjustterminalpositioner(item17,fig2)sothatthe
feed fingerlocatestheterminalsthroughthepilotholes.Tighten screws(item18, fig2)
afteradjustment.
Note: 1)The terminalpositionermaynotdamage theinsulation barrelorwirebarrel
ofterminal.
2)Thisadjustmentmayaffectthebellmouthoftheterminal.
Instruction manualHT250 www.foehrenbach.be
Date: August 2007 Documentrev. : 6Page : 5/ 11
4. MAINTENANCE
•Regularchecksmustbemade forpossiblegoldbuild-uponcrimperandanvil.
•Ifnecessary,thesepartsmaybecleaned.
•Damagedpartsmust bereplacedimmediately.Forpartnumbersseepartslist.
Attention!
-Applythetoolonlyforthepurposeasmentionedinchapter1.
-Applythetoolonlyinadryandwell illuminated environment(1000lux).
-Applyalwaysacorrecteyeprotection.
Instruction manualHT250 www.foehrenbach.be
Date: August 2007 Documentrev. : 6Page : 6/ 11
Figure1
Instruction manualHT250 www.foehrenbach.be
Date: August 2007 Documentrev. : 6Page : 7/ 11
5. PARTS
Partsforfigure1
itemno part No description
qtyper
assy
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
26
27
28
29
35
37
38
39
40
41
42
43
44
45
180998
5315-001-002
172391
172392
180999
172397
181000
181001
181002
181003
181004
181005
172388
190583
181006
172394A
181007
5315-001-009
5305-003-006
190582
5305-003-050
191623
5305-003-009
180699
5315-001-008
5305-004-008
181008
5305-001-017
5305-003-009
181009
181010
191607
191608
5310-001-006
191609
5305-035-003
191610
5305-003-008
Housing
Dowelpinø2x9,7
Pawl
Extensionspring No19
Handle,permanent
Connectingpin
Spacerplate
Retainer
Retainercoverplate
Connectingplate
Handle, mobile
Shaft
Hingepin
Stoproll
Eccentricpin
Extensionspring No35
Coverplate
Dowelpinø3m6x12
But.hd.capscrewM4x7
Stopring
But.hd.capscrewM3x4
Feedingstop
But.hd.capscrewM4x16
Crimpunit
Dowelpinø3m6x10
Hex.soc.c’sinkhdscrewM4x10
Guidingblock
Soc.hd.cap screwM3x12
But.hd.capscrewM4x14
Bushingø6
Bushingø8
Reelbracket
RodendM6
Hexnut M6Din934
Compression springNo59
Waher6,0Din1440
SpecialnutM6
But.hd.capscrewM4x12
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
4
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
Instruction manualHT250 www.foehrenbach.be
Date: August 2007 Documentrev. : 6Page : 8/ 11
46
48
49
50
51
52
53
181011
191593
181012
172393
181013
5310-007-003
5305-003-003
Plasticgrip
Washerø4,2x12 x1,5
NutM4Din985
Pinø2x7,2
Stop
Washerø3,2x7
But.hd.capscrewM3x10
2
4
2
1
1
1
1
Partsforfigure2
itemno part No description qtyper
assy
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
181014
191591
191592
191593
191594
181015
181016
191597
181017
191599
191600
181018
5305-003-051
181019
181020
191604
181021
5305-003-050
181022
191614
5305-007-013
5310-002-002
5305-007-010
5305-003-051
181023
5305-007-010
5305-007-062
180983
180984
Feedtrack
Distanceplate
Stoppin
Washer 4.2x12x1.5
Feedfingerpivot
Feedlever
RondendM3
Compression spring
Feedfinger
JawfingerspringNo60
Stopscrew
Terminalguide
ButtonheadcapscrewM4x5
Feedtrackcover
Compression springNo129
Spring holderscrew
Terminalpositioner
ButtonheadcapscrewM3x4
Cutterplate
Carrierstripguidingplate
SocketsetscrewM4x15
HexagonalnutM4DIN934
SocketsetscrewM4x8Din916
ButtonheadcapscrewM4x6
KnurledscrewM4x16Din653
SocketsetscrewM4x8
SocketsetscrewM4x20
Stopbushing
Distanceplate
1
2
1
5
1
1
1
1
1
1
1
1
3
1
2
2
1
4
1
1
1
1
1
2
1
1
1
1
190115
190116
190117
Keyforcrimpheightadjustment
Upperpinwrench2mm
Pinwrench2.5mm
1
1
1
Instruction manualHT250 www.foehrenbach.be
Date: August 2007 Documentrev. : 6Page : 9/ 11
Figure2
Instruction manualHT250 www.foehrenbach.be
Date: August 2007 Documentrev. : 6Page : 10 /11
6. CONTACT
FöhrenbachApplication Tooling
Krijgsbaan 128
2640 Mortsel
Belgium
E-mail: application.tooling@foehrenbach.be
URL: www.foehrenbach.be
Thetechnicaldatainthispublicationhasbeencarefullycheckedandassembled.Noliabilityfrominaccuraciesorerrorsisassumed.Therighttochangeor
improvethisdocument without notice isreserved.
Instruction manualHT250 www.foehrenbach.be
Date: August 2007 Documentrev. : 6Page : 11 /11
CERTIFICATEOFCONFORMITY
Weherebycertifythatthe hand toolHT250describedbelowhasbeen manufacturedand
inspected,and isconformtoapplicabledrawings,requirementsand specifications,according
toFCI specTA-317.
Serialnumberof hand tool:………………………..
Specification:
•WirerangeAWG 22-24:0.22-0.33mm²
•Crimpheight0.83–0.89mm
.0325 -.0350inches
Adjustedcrimpheightbymanufacturer:…………mm
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