Clarke Metalworker CDP350V Installation and operation manual

GC0514
16mm VARIABLE SPEED DRILL
PRESS
Model No CDP350V
Part No 6500267
OPERATING & MAINTENANCE
INSTRUCTIONS
OPERATING & MAINTENANCE
INSTRUCTIONS

2
INTRODUCTION
Thank you for purchasing this CLARKE Drill Press.
Before attempting to operate the machine, it is essential that you read this
manual thoroughly and carefully follow all instructions given. In doing so you will
ensure the safety of yourself and that of others around you, and you can also
look forward to the product giving you long and satisfactory service.
GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period of
12 months from the date of purchase. Please keep your receipt as proof of
purchase.
This guarantee is invalid if the product is found to have been abused or tam-
pered with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE regula-
tions in relation to the treatment, recycling & recovery and environ-
mentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.

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CONTENTS
Introduction ............................................................................................ 2
Guarantee .............................................................................................. 2
Environmental Protection ..................................................................... 2
Parts & Service Contacts ...................................................................... 3
General Safety Rules ............................................................................. 4
Additional Safety Rules for Drill Presses ............................................... 6
Electrical Connections ......................................................................... 8
Machine layout ..................................................................................... 9
Unpacking ............................................................................................ 10
Assembly & Adjustments ..................................................................... 11
Operation ............................................................................................. 19
Maintenance ....................................................................................... 24
Troubleshooting ................................................................................... 26
Technical Specification ...................................................................... 28
Parts List and Diagrams ....................................................................... 29
Accessories .......................................................................................... 33
Declaration of Conformity .................................................................. 34
For parts & servicing, please contact your nearest dealer, or
CLARKE International, on one of the following numbers.
PARTS & SERVICE TEL: [phone]
PARTS & SERVICE FAX: [phone]
or e-mail as follows:
PARTS: [email protected]
SERVICE: [email protected]
PARTS & SERVICING

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GENERAL SAFETY RULES
GENERAL SAFETY IN THE WORKPLACE
1. ALWAYS ensure that air can circulate around the machine and that the air
vents are unobstructed.
2. ALWAYS keep work area clean & tidy. Cluttered work areas and benches
invite accidents.
3. NEVER over-reach. Keep proper footing and balance at all times.
4. NEVER use or store equipment in a wet/damp environment or expose to
rain.
5. KEEP children and bystanders at a safe distance from work area.
6. NEVER operate a machine when under the influence of alcohol, drugs or
medication.
7. ALWAYS ensure the workplace is well lit. Ensure that lighting is placed so
that you will not be working in your own shadow.
CARE & USE OF THE EQUIPMENT
1. ALWAYS check for any damage or any condition that could affect the
operation of the machine. Any damaged part should be properly
repaired.
2. NEVER remove the cover panel unless the machine is disconnected from
the supply, and never use the machine with cover panels removed.
3. NEVER attempt any electrical or mechanical repair unless you are a
qualified technician. If you have a problem with the machine contact
your local CLARKE dealer.
4. NEVER use this product for any other purpose than that described in this
booklet.
5. NEVER abuse the mains cable by yanking the cable to disconnect it from
the socket. Keep the cable away from sharp edges/hot surfaces.
6. NEVER stand on the machine. Serious injury could occur if the machine
topples over.
7. Avoid accidental starting by making sure the power switch is off before
plugging in the power cable.
8. Never leave the machine running unattended until it has come to a
complete stop.

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WARNING: AS WITH ALL MACHINERY, THERE ARE CERTAIN HAZARDS
INVOLVED WITH THEIR OPERATION AND USE. EXERCISING RESPECT AND
CAUTION WILL CONSIDERABLY LESSEN THE RISK OF PERSONAL INJURY.
HOWEVER, IF NORMAL SAFETY PRECAUTIONS ARE OVERLOOKED, OR
IGNORED, PERSONAL INJURY TO THE OPERATOR, OR DAMAGE TO
PROPERTY MAY RESULT.
PROTECTIVE CLOTHING
1. Dress properly. Loose clothing, gloves, neckties, rings, bracelets, or other
jewellery may get caught in moving parts. Non-slip footwear is
recommended. Long hair should be tied back.
2. ALWAYS wear safety glasses. Everyday glasses are not safety glasses.
3. Wear a face mask if drilling into any material which produces dust.
CARE OF POWER TOOLS
1. Know your machine. Read the manual carefully. Learn the machines
applications and limitations, as well as the specific potential hazards
peculiar to it.
2. ALWAYS keep the guards in place and in working order.
3. Remove any adjusting keys or wrenches before starting. Form the habit of
checking to ensure that keys, wrenches and tools are removed from the
machine.
4. Don’t force the machine. It will do the job better and safer, at the rate for
which it was designed.
5. Use the correct tool. Don’t force a tool or attachment to do a job for
which it was not designed.
6. ALWAYS maintain tools in top condition. Keep drills sharp and clean for
best and safest performance. Follow instructions for lubricating and
changing accessories.
7. ALWAYS disconnect the machine from the power supply before carrying
out any servicing or changing of accessories.
8. CHECK for any damage before use. Damage to moving parts or major
components should be inspected by a qualified technician before
operating the machine. Contact your local dealer for advice.

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ADDITIONAL SAFETY RULES FOR DRILL PRESSES
1. IMPORTANT: You should not operate this machine unless you are
thoroughly familiar with drilling machines and drilling techniques. If there is
any doubt whatsoever you should consult a qualified person.
2. NEVER operate the machine until it is completely assembled and you
have read and understood this entire manual.
3. ALWAYS use clamps, or a drill vice bolted to the table, to hold the work. It
should never be held in bare hands.
4. ALWAYS shut off the power and remove the drill bit before leaving the
machine,
5. ALWAYS make all adjustments with the power OFF.
6. ALWAYS use the correct drilling speeds for the drill size and the type of
material being drilled (see page 23).
7. NEVER leave the drill unattended whilst it is running. Turn the machine OFF
and do not leave until it has come to a complete stop.
8. ALWAYS remove and store the drill bits when you have finished with the
machine.
9. CAUTION: This machine is designed for use with drill bits and morticing
attachments only. The use of other cutting tools or accessories could be
hazardous.
10. NEVER attempt to drill into a workpiece that does not have a flat surface
unless a suitable support is used.
11. ALWAYS stop the drill before removing workpieces, work supports or swarf
from the table.
12. ALWAYS Make sure you remove the chuck key before turning the machine
on.
13. Adjust the table or depth stop to avoid drilling into the table surface.
14. ALWAYS be sure that the drill bit is securely locked in the chuck.
15. NEVER assemble or set up any work on the table while the drill is running.
16. ALWAYS ensure the table lock is tight before starting the drill.
17. ALWAYS keep hands and fingers away from the drill bit.
WARNING: DUST GENERATED FROM CERTAIN MATERIALS CAN BE
HAZARDOUS TO YOUR HEALTH. ALWAYS OPERATE THE DRILL IN A WELL
VENTILATED AREA. USE A DUST COLLECTION SYSTEM WHENEVER
POSSIBLE.

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LASER SAFETY
• The laser light beam used in this system is Class II. These lasers do not
normally present an optical hazard, although staring at the beam may
cause flash blindness.
WARNING: DO NOT STARE DIRECTLY AT THE LASER BEAM! A HAZARD
MAY EXIST IF YOU DELIBERATELY STARE INTO THE BEAM, PLEASE OBSERVE
ALL SAFETY RULES AS FOLLOWS:
1. NEVER aim the beam at any person or object other than the workpiece.
2. NEVER project the laser beam into the eyes of others.
3. ALWAYS ensure the laser beam is aimed at a workpiece that does not
possess reflective surfaces as the laser beam could be reflected into the
eyes.

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ELECTRICAL CONNECTIONS
Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply
through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.
WARNING! THIS APPLIANCE MUST BE EARTHED
IMPORTANT: The wires in the mains lead are coloured in accordance with the
following code:
Green & Yellow .......... Earth
Blue .......... Neutral
Brown .......... Live
As the colours of the flexible lead of this appliance may not correspond with
the coloured markings identifying terminals in your plug proceed as follows:
• Connect GREEN & YELLOW cord to plug terminal marked with letter
“E” or Earth symbol “ ”, or coloured GREEN or GREEN & YELLOW.
• Connect BROWN cord to plug terminal marked letter “L” or
coloured RED.
• Connect BLUE cord to plug terminal marked letter “N” or coloured
BLACK.
If this appliance is fitted with a plug which is moulded onto the electric cable
(i.e. non-rewirable) please note:
1. The plug must be thrown away if it is cut from the electric cable. There is a
danger of electric shock if it is subsequently inserted into a socket outlet.
2. Never use the plug without the fuse cover fitted.
3. Should you wish to replace a detachable fuse carrier, ensure that the
correct replacement is used (as indicated by marking or colour code).
4. Replacement fuse covers can be obtained from your local dealer or most
electrical stockists.
5. The fuse in the plug must be replaced with one of the same rating (13
amps) and this replacement must be ASTA approved to BS1363.

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MACHINE LAYOUT
A Digital speed display I Column P Bevel scale
B ON/OFF switch J Rack Q Laser Line switch
C Depth scale K Crank Handle R Extension wing/rollers
D Chuck L Column Support S Support lock handle
E Table M Base T Speed control handle
F Drill feed handles N table Lock Handle U Power cable
G Cover screw O Table Lock Bolt V Digital Speed Readout
H Drive cover

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UNPACKING
When unpacking, check for damage or omissions etc. Any found should be
reported to your CLARKE dealer where the appliance was originally pur-
chased. Do not discard the packaging until the machine is assembled.
To protect the machine parts from moisture, a protective coating has been
applied to the outside surfaces. Remove this coating with a soft cloth,
moistened with kerosene. Do not use acetone, gasolene or thinners for
cleaning. Apply a coat of paste wax to the table and column and then wipe
all parts with a clean, dry cloth.
The Drill Press is delivered with the following components:
A Head/motor assembly H Wing nuts (2)
B Column assy (support, column tube, I Table locking handles (2)
toothed rack & collar - supplied loose) J Foot/base fixing bolts (4)
C Table with support bracket, worm drive K Table crank handle
pinion & spindle L Hex keys (3)
D Base M Feed & speed handles (4)
E Chuck N Chuck guard assembly
F Extension wing with integrated rollers P Table adjustment wrench
G Chuck key Q Drift Wedge
Instruction manual (this document)