FPG Visair IN-VA10-A004 User manual

Open Front
Food & Drinks Cabinet
AS/NZS

Part No. 25553 Rev. J November 2017 - 2 - Visair Refrigerated Cabinets
Copyright © November 2017 Future Products Group Limited.
All rights reserved.
No part of this publication may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic,
mechanical, photocopying, recording or otherwise, without the prior
written permission of Future Products Group Ltd.

IN –VA10 - 3 - © Future Products Group
Table of Contents
INTRODUCTION .................................................................................................................6
Welcome........................................................................................................................................................... 6
Future Products Group (FPG).................................................................................................................... 6
Guidance and Help..................................................................................................................................... 6
Warranty ........................................................................................................................................................... 6
Warranty Period.......................................................................................................................................... 6
Liability Exceptions..................................................................................................................................... 7
Specific Exclusions..................................................................................................................................... 7
Assessment................................................................................................................................................ 7
Time Limit................................................................................................................................................... 7
Caution ....................................................................................................................................................... 7
OPERATION .......................................................................................................................8
Cabinet Layout................................................................................................................................................. 8
Visair Cabinet Configuration....................................................................................................................... 8
Controls............................................................................................................................................................ 8
Power Switch and Refrigeration Controller ................................................................................................ 8
Preparation....................................................................................................................................................... 9
Shelf Location and Ticketing...................................................................................................................... 9
Shelf Adjustment ........................................................................................................................................ 9
Two-piece Shelf Loading Position.............................................................................................................. 9
Shelf Load Restrictions ............................................................................................................................ 10
Switch Power On...................................................................................................................................... 10
Load Cabinet............................................................................................................................................ 10
Loading Restrictions................................................................................................................................. 10
Defrost Cycle............................................................................................................................................ 10
Routines ......................................................................................................................................................... 11
After Hours ............................................................................................................................................... 11
Cleaning ................................................................................................................................................... 11
De-frost Cycle........................................................................................................................................... 11
Temperature Checks................................................................................................................................ 11
Warning- Flammable Products................................................................................................................. 11
Equipment Disposal ...................................................................................................................................... 11
Specialist Disposal ................................................................................................................................... 11
TROUBLE SHOOTING .....................................................................................................12
CLEANING........................................................................................................................13
Cautions ......................................................................................................................................................... 13
Power ....................................................................................................................................................... 13
Water........................................................................................................................................................ 13

Part No. 25553 Rev. J November 2017 - 4 - Visair Refrigerated Cabinets
Exterior ........................................................................................................................................................... 13
Louvers..................................................................................................................................................... 13
Painted and Metal Surfaces..................................................................................................................... 13
Glass ........................................................................................................................................................ 13
Interior............................................................................................................................................................. 14
Side Glass ................................................................................................................................................ 14
Shelves..................................................................................................................................................... 14
Base Tray ................................................................................................................................................. 14
Back Plates............................................................................................................................................... 14
Cleaning the Base Cavity......................................................................................................................... 15
Fan Deck and Drain Hole......................................................................................................................... 15
Condensate Capacity Warning................................................................................................................. 15
Cleaning Materials.................................................................................................................................... 15
Cooling Coil and Probes........................................................................................................................... 15
Mandatory Cleaning Routines...................................................................................................................... 16
Warning.................................................................................................................................................... 16
Air Vents................................................................................................................................................... 16
Condenser Radiator ................................................................................................................................. 16
Inspection and Rectification ..................................................................................................................... 16
INSTALLATION ................................................................................................................17
Regulations .................................................................................................................................................... 17
Compliance with Local Requirements...................................................................................................... 17
Setting Up....................................................................................................................................................... 17
Unpacking................................................................................................................................................. 17
Cabinet Preparation.................................................................................................................................. 17
Positioning the Cabinet ............................................................................................................................ 17
Power Supply and Earthing...................................................................................................................... 17
Isolation .................................................................................................................................................... 18
Location.......................................................................................................................................................... 18
Ventilation................................................................................................................................................. 18
Draughts................................................................................................................................................... 18
SERVICING.......................................................................................................................19
Electrical Protection...................................................................................................................................... 19
Circuit Breaker.......................................................................................................................................... 19
Lighting........................................................................................................................................................... 19
Caution ..................................................................................................................................................... 19
LED Lighting Strips................................................................................................................................... 19
LED Power Supplies................................................................................................................................. 19

IN –VA10 - 5 - © Future Products Group
Refrigeration Equipment............................................................................................................................... 20
Caution ..................................................................................................................................................... 20
Refrigeration Equipment........................................................................................................................... 20
Compressor.............................................................................................................................................. 20
Condensate Disposal ............................................................................................................................... 20
ACR Fault Finding Guide ......................................................................................................................... 21
Access to Condenser Radiator and Control Gear.................................................................................... 21
Control Gear............................................................................................................................................. 22
Evaporator Fan Replacement .................................................................................................................. 22
Evaporator Coil......................................................................................................................................... 22
Air Ducts and Grills................................................................................................................................... 22
Temperature Regulator XR40CX ............................................................................................................. 23
FPG Settings............................................................................................................................................ 27
Dixell Default Settings .............................................................................................................................. 27
XR40CX Alarm Signals ............................................................................................................................ 29
XR40CX Connections .............................................................................................................................. 29
SPECIFICATIONS.............................................................................................................30
Mechanical ..................................................................................................................................................... 30
Electrical......................................................................................................................................................... 30
Cabinet Performance..................................................................................................................................... 31
Refrigerated Section Performance........................................................................................................... 31
Controller Settings ........................................................................................................................................ 31
Dixell XR40CX Settings............................................................................................................................ 31
Mains Lead ..................................................................................................................................................... 31
Lead Replacement ................................................................................................................................... 31
Compliance .................................................................................................................................................... 32
Safety Aspects.......................................................................................................................................... 32
Hazardous Substances ............................................................................................................................ 32
Operational Safety.................................................................................................................................... 32
Improvements ................................................................................................................................................ 32
Ongoing Development.............................................................................................................................. 32
ELECTRICAL CIRCUIT DIAGRAMS................................................................................33
Model: IN –VA10-A004/5......................................................................................................................... 33
SPARE PARTS .................................................................................................................34
Cabinet Serial Number............................................................................................................................. 34
MECHANICAL DRAWINGS..............................................................................................35
Inline Visair IN –VA10-A004................................................................................................................... 35
Inline Visair IN –VA10-A005................................................................................................................... 36

Part No. 25553 Rev. J November 2017 - 6 - Visair Refrigerated Cabinets
INTRODUCTION
Welcome
VISAIR CABINETS - INTRODUCTION
Future
Products
Group (FPG)
Welcome to the world of FPG! Our products are designed and engineered to
give you the optimal performance that you deserve with innovative visual
merchandising appeal.
We are confident that you will be delighted with your state of the art Inline Visair
food service cabinet, and that it will become a valued appliance in your store.
Guidance and
Help
Any new appliance can seem very complex and confusing at first glance. To
ensure you receive the utmost benefit from your new Inline Visair cabinet, there
are two things you can do.
Before operating the cabinet, please read the instruction book carefully and
follow its recommendations. The time taken will be well spent. These
instructions both general and technical tell you how to operate and look after
your Inline Visair food service cabinet so that you can receive the full
benefits that this cabinet has to offer.
These instructions cannot, however, cover all eventualities. If you are
unsure of any aspect of the installation, instructions or performance of your
cabinet, contact your dealer promptly or contact us via email to
[e-mail].
Warranty
VISAIR CABINETS - INTRODUCTION
Warranty
Period
Future Products Group Limited warrants, to the original purchaser of an FPG
manufactured food service cabinet that for ONE YEAR (12 months), from the
date of purchase, any defect in workmanship or material resulting in the product
malfunctioning while under correct use will be rectified.
Liability under this warranty is limited to replacing or repairing a part, without
charge.
Continued on next page

IN –VA10 - 7 - © Future Products Group
Warranty cont.
VISAIR CABINETS -INTRODUCTION
Liability
Exceptions
Liability under this warranty does not include:
Any loss, or damage or expenses directly or indirectly arising from use or
inability to use the product or from any other cause.
Any part of the cabinet which has been subject to misuse, neglect,
alteration, incorrect installation, accident, or damage caused by
transportation, use of abrasive or caustic chemicals, flooding, fire or acts of
God.
Damage, resulting from failure to have the cabinet regularly serviced every
three months by a refrigeration engineer. NB: You will be required to
provide copies of service records in the event of compressor failure.
Any damage or malfunction resulting from the use of non-FPG supplied
spare parts.
Specific
Exclusions
The following are specifically excluded from warranty:
Breakage of glass or plastic components or the replacement of LED lighting
strips or gaskets.
Maladjustment of the electronic refrigeration controller, by an unqualified
person.
Failure resulting from a lack of routine compressor / radiator cleaning.
Failure to re-assemble the cabinet correctly after cleaning.
Fair wear and tear.
Assessment
The liability under this warranty is dependent on an assessment by FPG, to
determine the defect in workmanship or materials.
Time Limit
FPG does not guarantee that any service to be performed under this warranty
will be carried out within any particular time limit.
Caution
No warranty claim will be accepted unless authorised by FPG prior to
commencement of service.

Part No. 25553 Rev. J November 2017 - 8 - Visair Refrigerated Cabinets
OPERATION
Cabinet Layout
VISAIR CABINETS - OPERATION
Visair Cabinet
Configuration
This is a fully self-contained, stand-
alone, open front cabinet, with glass side
panels and LED lighting.
The cabinet is available with two shelf
configurations. See Mechanical
Drawings.
It is fitted with a condensate disposal
boil-off unit, in the base of the cabinet.
The controls and refrigeration equipment
are mounted in the base of the cabinet.
Cooling air for the refrigeration system is
drawn in from the front of the cabinet,
and exhausts from slots on the cabinet
top.
Vaporised condensate mixes with this
air flow and also exhausts from the top
of the cabinet.
Controls
VISAIR CABINETS - OPERATION
Power Switch
and
Refrigeration
Controller
The main power switch is located on
the front base panel, on the right hand
side.
This is the only operator control, and it
switches both the lighting and
refrigeration on and off.
The refrigeration controller indicates
the cabinet temperature, by sensing
the returned air, entering the cooling
coil.
The controller is pre-set for correct cabinet functioning. The set-point
temperature is lower than the display area temperature, as the condenser
operates in response to the temperature of the air exiting the cooling coil.
The controller must only be adjusted by a qualified service person.

IN –VA10 - 9 - © Future Products Group
Preparation
VISAIR CABINETS - OPERATION
Shelf Location
and Ticketing
All shelves are adjustable in height and can easily be moved up or down, to
match product size. The front edges of the shelves are profiled to carry
ticketing/labels.
Shelf
Adjustment
To alter the shelf position, slide the brackets
upwards and disengage them from the
support pillar.
Insert the brackets in the new position and
push them down firmly.
The brackets can be inserted in two
positions, allowing the shelves to be either
horizontal or sloping downwards.
Make sure shelf brackets are pushed down as far as they can go. Failure to do
this may result in shelf collapse, when loaded with product.
Two-piece
Shelf Loading
Position
Each two-piece shelf is fitted with
runners, enabling it to be pulled forward
for easy loading.
Using two hands, depress the two
locking bars located under the front
edge of the shelf, to release it.
When returning the shelf to its normal
position, push it in firmly, until both
locking bars latch into position.

Part No. 25553 Rev. J November 2017 - 10 - Visair Refrigerated Cabinets
Preparation cont.
VISAIR CABINETS -OPERATION
Shelf Load
Restrictions
Two-piece pull out shelves must not be loaded with more than 15kg of
evenly distributed products per shelf.
Full width fixed shelves must not be loaded with more than 35kg of
evenly distributed products per shelf.
Switch Power
On
Turn on the power switch, the cabinet light
and fans will run, and after a short delay,
the compressor will run and the cabinet
temperature will begin to fall.
The temperature controller is pre-set to
maintain the cabinet temperature between
2°C and 4°C.
It should not need adjustment.
Load Cabinet
After the cabinet has run for a 30 minute initial cool-down period, load it with
pre-chilled products.
The cabinet is designed to maintain the temperature of pre-chilled products.
If warm product is introduced, there could be a delay before the
temperature falls to the normal operating level.
Loading
Restrictions
It is important to leave adequate free space for the refrigerated air to circulate
within the cabinet.
A minimum space of 40mm must be maintained above canned drinks, or other
cylindrical containers.
The air grills at the front of the cabinet must not be covered or restricted.
Defrost Cycle
Defrosting of the evaporator coil is fully automatic.
Note that the defrost times are set from when the cabinet is first turned on. If
they are required at a particular time, you must turn on the cabinet two hours
before the first defrost required. The cycles will then occur every two hours,
provided the cabinet is not switched off.
Each defrost cycle terminates as soon as the temperature of the evaporator fins
rises to a level indicating that all ice has melted.
This active defrost system improves the energy efficiency of the cabinet, and
minimises temperature fluctuations.