FreeFlight 2101 I/O PLUS Setup guide

V01105
2101 I/O PLUS
Receiver
Display Unit
Part No. 81440
34-51-04
15 MARCH 2009
Publishing Number 82912
COMPONENT MAINTENANCE MANUALWITH ILLUSTRATED PARTS LIST
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Page TITLE-2 Revision B
March 15, 2009
2101 I/O Plus Display Components Maintenance Manual
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PROPRIETARY NOTICE
ThisdocumentandtheinformationdisclosedhereinareproprietarydataofFreeFlightSystems.Neitherthisdocument
northeinformationcontainedhereinshallbeused,reproduced,ordisclosedtootherswithoutthewrittenauthorization
of FreeFlight Systems, except to the extent required for installation or maintenance of recipient's equipment.
NOTICE - FREEDOM OF INFORMATION ACT (5 USC 552)AND
DISCLOSURE OF CONFIDENTIAL INFORMATION GENERALLY (18 USC 1905)
This document is being furnished in condence by FreeFlight Systems. The information disclosed here falls within
exemption (b) (4) of 5 USC 552 and the prohibitions of 18 USC 1905. For further information contact, Manager,
Technical Publications, FreeFlight Systems, 3700 Interstate 35 S., Waco, Texas 76706. Telephone [phone].
S97
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From: __________________________________________
______________________________________ Place Stamp Here
______________________________________
______________________________________
FreeFlight Systems
Manager, Technical Publications
Aerospace Division
3700 Interstate 35 S.
Waco, TX 76706
F O L D F O L D
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F O L D F O L D
From: __________________________________________
______________________________________ Place Stamp Here
______________________________________
______________________________________
FreeFlight Systems
Manager, Technical Publications
Aerospace Division
3700 Interstate 35 S.
Waco, TX 76706
F O L D F O L D
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Page H-1
2101 I/O Plus Display Components Maintenance Manual
Revision B
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restrictions of the Proprietary Notice on page TITLE-2 of this document.
This manual uses the National Fire Protection Association system to identify the different levels of hazards caused by
the use of a given material. A Hazard Code identies three effects of a material on a person: health (eat, drink, touch,
and breathe), re (when and how it burns), and reactivity (chemical explosions).Also, each material is given a storage
group for safety.
Each code has three numbers and one letter (for example, 130D) as shown in the Hazard Code symbol below. The three
numbers show the hazard levels for health, re, and reactivity, in that sequence. The range of each number is 0 to 4. The
higher the number, the more dangerous the hazard. You must be careful with any material that has a Hazard Code with
a 2, 3, or 4. The letter (A thru E) in the code identies a specic storage group that is applicable for the material.
If applicable, materials used for the procedures in this manual are given a Hazard Code. More data on the health and
re levels is shown on page H-2. Get specic data on a material from the data sheet supplied by the manufacturer of the
material.
POSITION 1: HEALTH HAZARD
0 No important hazard
1 Irritant - Use with caution
2 Hazardous - Prevent continued exposure,
inhalation, and contact
3 Dangerous hazard - Use protective clothing
together with protection to breathe
4 Very bad hazard - Do not breathe vapor or
come in contact with liquid without approved
special protection
POSITION 3: REACTIVITY HAZARD
0 Usually stable
1 Unstable if heated
2 Violent chemical change is possible
3 Dangerous explosion is possible
4 Very bad explosion hazard - quickly go out of
the area if materials area exposed to re
MATERIALS HAZARD RATING CODE
POSITION 2: FIRE HAZARD
0 Will not burn
1 Must increase the temperature above 93.4 0C
to burn
2 Must increase the temperature above 37.8 0C
to burn
3 Fire and explosion hazard at ambient
temperature
4 Highly dangerous re and explosion hazard
POSITION 4: STORAGE GROUP
A Acids
B Alkalis, cyanides
C Oxidizing agents
D Chlorinated hydrocarbons, ammable liquids,
materials that are not ammable
E Neutral salts and others
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2101 I/O Plus Display Components Maintenance Manual
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HEALTH HAZARD RATING IN POSITION 1
Rating Description Effect of Exposure
4 Very bad health Very short exposures could cause DEATH or CRITICAL
hazard REMAINING INJURY even after fast medical treatment. Do
not breathe the vapor or come in contact with the liquid
without approved protection.
3 Dangerous health Short exposures could cause DANGEROUS TEMPORARY OR
hazard REMAINING INJURY even with fast medical aid. Use
approved clothing.
2 Hazardous Intense or continued exposure could cause TEMPORARY
DISABILITY OR POSSIBLE REMAINING INJURY unless
medical aid is given immediately.
1 Irritant May cause IRRITATION on exposure. Only SMALL REMAINING
INJURY would be the result without medical treatment.
Safety glasses must be worn.
0 No important Not hazardous for usual conditions. Special personal
health hazard protection is not necessary.
FIRE HAZARD RATING IN POSITION 2
Rating Description Effect of Exposure
4 Very flammable Any liquid or gaseous material that is a liquid under pressure with a
flash point below 22.8 0C. Also materials that can form explosive
mixtures with air, such as dusts or combustible solids, and
pressurized small drops of flammable or combustible liquid.
PREVENTALL SOURCES OF IGNITION.
NO SMOKING PERMITTED!
3 Highly flammable Liquids and solids that can start to burn in almost all conditions of
ambient temperature. Liquids with a flash point at or above 22.8 0C
but below 37.8 0C. Control all sources of ignition. NO SMOKING!
2 Moderately Material that must be warm or in an area open to high temperatures
combustible before ignition can occur. This rating is applicable to liquids having
a flash point above 37.8 0C but below 94.3 0C. Be very careful when
near a source of heat.
1 Lightly Materials that must be hot before ignition can occur. This rating
combustible includes materials that will burn in air in an area open to a
temperature of 81.5 0C for 5 minutes or less. Liquids and solids
have a flash point at or above 93.4 0C.
0 Will not burn Any material that will not burn in air in an area open to a temperature
of 81.5 0C for 5 minutes.
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2101 I/O Plus Display Components Maintenance Manual
Revision B
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AssignedTo (JobTitle) Location
RECORD OF REVISIONS
Rev Revision Insertion Rev Revision Insertion
By By
No. Date Date No. Date Date
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2101 I/O Plus Display Components Maintenance Manual
Revision B
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AssignedTo (JobTitle) Location
RECORD OFTEMPORARY REVISIONS
Temporary Date Date Date
Revision No. Revised Inserted By Removed By
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2101 I/O Plus Display Components Maintenance Manual
Revision B
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SERVICE BULLETIN LIST
FOR PART NO. 81440
Service Identified Date Included
Bulletin MOD in this Manual Description
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September 26, 2008 SB 81440-XX-00-21 PAGE 1 of 14
3700 Interstate 35 S., WACO, TX 76706 Telephone: [phone] Fax: [phone]
Service Bulletin SB 81440-XX-00-21
2101 I/O Approach Plus GPS Navigation Systems, Part Numbers 81440-02-XXXX, 81440-
03-XXXX, 81440-12-XXXX, 81440-32-XXXX, 81440-33-XXXX, and 81440-42-XXXX.
Release of operating system –241L.
SUMMARY: FreeFlight Systems has released software system –241L for the 2101 I/O Plus.
I. PLANNING INFORMATION
A. Effectivity
This Service Bulletin applies to the 2101 I/O Approach Plus GPS Navigators, Part
Numbers 81440-02-XXXX, 81440-03-XXXX, 81440-12-XXXX, 81440-32-XXXX,
81440-33-XXXX, and 81440-42-XXXX, where XXXX equals the system operating
software.
Installation of software version -241L will become mandatory. Continued IFR
operations after June/2009 will require software version -241L and its support of 4 MB
Nav data bases.
Installation of software version -241L also requires implementation of hardware
service bulletin 81440-XX-34-14 to support 4 MB Nav data base operation.
B. Reason
This Service Bulletin advises all users of 2101 I/O Approach Plus Navigators, Part
Numbers 81440-02-XXXX, 81440-03-XXXX, 81440-12-XXXX, 81440-32-XXXX,
81440-33-XXXX, and 81440-42-XXXX, of the availability of a revised operating
system, -241L.
The following changes have been incorporated into software version –241L:
•Update software to accept 4 MB Nav database.
•Modify radar waypoint input function to display confirmation prompt to pilot and
to correct digital/serial output of rdrwp identifier.
•Remove FLY DME arc option from direct-to function
•Prevent expansion of active flight plan beyond 40 waypoint maximum
C. Description
Operating system –241L is loaded using a FLASH EDGE card.
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September 26, 2008 SB 81440-XX-00-21 PAGE 2 of 14
D. Approval
Operating software version –241L is a minor modification to version –241K, which
was previously approved under TSO C129 (A1). 2101 I/O installations that have been
FAA approved with software programs other than –241x must be re-evaluated when
software version –241L is installed.
E. Manpower
The following man-hour estimates are based on incorporation concurrent with an
unscheduled repair or during routine maintenance:
Units Compliance Man Hours
All RDUs During Routine Maintenance 0.5
All RDUs During Repair 0.5
F. Weight and Balance
None
G. Electrical Load Data
Not Affected
H. Reference
ECN S08012
I. Other Publications Affected
84923, Rev A FreeFlight 2101 I/O Approach Plus Pilot Guide Supplement
84929, Rev A FreeFlight 2101 I/O Approach Plus GPS Receiver Installation and
Checkout Manual Supplement
J. Interchangeability and Identification
Modified and unmodified units are not interchangeable.
2101 I/O Approach Plus GPS Navigation Systems having operating system
–241L shall be identifiable by the identification label on the top of the unit, bearing part
number 81440-XX-241L.
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September 26, 2008 SB 81440-XX-00-21 PAGE 3 of 14
II. MATERIAL INFORMATION
A. Price and Availability
Call FreeFlight Systems for price and availability at time of purchase.
All operators will be charged a $300 media/handling fee for each PCMCIA card
shipped. Operators who return a serviceable card within 90 days will receive credit.
Observe handling precautions with each card to ensure reasonable protection of the
card (normal wear and tear is acceptable). The fee will be due and payable for cards
that are not returned and for cards returned in unserviceable condition. Return cards
to FreeFlight Systems, Attention Sales Department (see address below), to receive
credit.
Customers have two choices. They may elect to send Navigators to the FreeFlight
Factory Service Center; or they may send units to an authorized Level II Service
Center for installation of this software upgrade.
Modifications accomplished at the Factory Service Center will be completed within
fifteen (15) working days after receipt of the unit, depending upon parts availability.
Level II Service Centers wishing to incorporate Service Bulletin 81440-XX-00-21
should issue a purchase order to FreeFlight for the number of Service Bulletin kits
required.
B. Parts List
Service Bulletin Kit 81440-XX-00-21 contains:
FreeFlight PN Qty Nomenclature Notes
82998-241L 1Flash Card loaded with 2101 I/O Plus operating
system v. –241L 1
81461-XX 14 meg database 2
81941 1Part Number Identification Label
SB 81440-XX-00-21 1Service Bulletin Document
84923, Rev A 1FreeFlight 2101 I/O Approach Plus Pilot Guide
Supplement
84929, Rev A 1FreeFlight 2101 I/O Approach Plus GPS
Receiver Installation and Checkout Manual
Supplement
Note 1: An invoice for $300 for the flash card will accompany the Service Bulletin kit.
Operators who return an undamaged flash card within 90 days to FreeFlight Systems,
Attention Sales Department (see address below), will receive credit.
Note 2: Please state which database is required, North America (81461-10), Eurasia
(81461-12), or Pacific South America (81461-13).
C. Ordering Information
Operators of the 2101 I/O Approach Plus wishing to upgrade their system may send
the unit(s) to an approved Level II Service Center or the FreeFlight Factory Service
Center.
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September 26, 2008 SB 81440-XX-00-21 PAGE 4 of 14
To upgrade the operating system at a Level II Service Center, send a purchase order
requesting Service Bulletin kit P/N 81440-XX-00-21 to:
FreeFlight Systems Attn.: Sales Dept.
3700 Interstate 35 S. Telephone [phone]
Waco, TX 76706 USA Fax [phone]
For FreeFlight Factory Service Center modification, send the Navigator and a
purchase order requesting incorporation of Service Bulletin 81440-XX-00-21 to:
FreeFlight Systems Attn.: Repair Dept.
3700 Interstate 35 S. Telephone [phone]
Waco, TX 76706 USA Fax [phone]
D. Warranty
This Service Bulletin does not affect the standard warranty of the unit from date of
purchase. For units out of warranty, this modification will be covered for ninety (90)
days.
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September 26, 2008 SB 81440-XX-00-21 PAGE 5 of 14
III. ACCOMPLISHMENT INSTRUCTIONS
A. Record Configuration Settings
Software loading will erase the installation settings and the user settings. Therefore, it
is important to record these settings before installing the revised software. For
information about installation settings, refer to the 2101 I/O Approach Plus GPS
Navigation System Installation and Checkout Manual, PN 82882 (Section III -
Checkout). Following the instructions, access the Installation Set Up submenu.
1. Record the configuration settings on the Configuration Record Sheet found in
Section III of the manual.
2. Turn unit off.
Two sets of loading instructions follow. The instructions in Section III.B are for loading
version –241L over version -241B, 241C, -241D, -241E, 241F, 241G, 241H, 241J or 241K.
The instructions in Section III.C are for loading version –241L over versions -0241 or -
241A.
B. Instructions for Updating the 2101 I/O Approach Plus Operating System from
Version -241B, -241C, -241D, -241E, -241F, -241G, -241H, -241J or 241K.
1. Inspect the provided flash card, P/N 82998-241L, and verify that it contains the
following text on the label:
FreeFlight Systems
PN 82998-241L
SYSTEM: 241L
NIOP: 2.830
CRC: 3DA0-43D4
AIO: 0121
CRC: EEF4-E834
GPS: 5.05-1208
CRC: B72A-A2D5
Not A Jeppesen
Database Card
2. Insert the flash card into the memory card slot on the front of the unit.
3. Turn power ON to the 2101 I/O Plus. The unit will begin its startup procedure.
4. Verify that the following message is displayed:
FLASH CARD DETECTED
AVAILABLE VERSIONS:
It will be followed by:
NAV: 2.830 3DA043D4
PUSH NAV TO CONTINUE
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September 26, 2008 SB 81440-XX-00-21 PAGE 6 of 14
5. Verify that the software version and CRC on the top line of the display match the
above text. If not, then terminate the programming procedure immediately and
contact FreeFlight.
6. Press NAV. The following message will appear.
GPS: 5.05B B72AA2D5
PUSH NAV TO CONTINUE
7. Verify that the Software Version and CRC on the top line of the display match the
above text. If not, then terminate the programming procedure immediately and
contact FreeFlight.
8. Press NAV. The following message will appear.
AIO: 1.21 EEF4E834
PUSH NAV TO CONTINUE
9. Verify that the Software Version and CRC on the top line of the display match the
above text. If not, then terminate the programming procedure immediately and
contact FreeFlight.
10. Press NAV.
11. Verify that the following messages are displayed. A pattern will scroll across the
bottom line of the display to indicate that the image verification process is taking
place. VERIFYING IOP IMAGE
VERIFYING GPS IMAGE
VERIFYING AIO IMAGE
After successful image verification, the following message will appear:
FLASHCARD IOP, AIO
AND GPS IMAGES OK
A message quickly flashes by and then the following appears.
UPDATE GPS CARD NOW?
NAV = YES AUX = NO
12. Press NAV. The following message will appear.
UPDATING GPS FLASH
It is followed by:
GPS FLASH UPDATE OK
PRESS NAV TO CONT
13. Press NAV. The following message will appear.
UPDATE AIO UNIT NOW?
NAV = YES AUX = NO
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