Frigidaire FD38NGDC User manual

Grill Assembly
Built-In Instructions ........... 5-12
Gas Requirements
Leak Testing ................. 13-15
Using the Grill
Rotisserie/Side Burner Usage ........... 16-19
Lighting the Grill ................. 17
Care & Maintenance ............. 20
Before You CaJm
Trouble Shooting ............. 21-22
Visit the Frigidaire Web Site at:
http ://www.frig idai re.corn Warranty .......................... 23
m _ m
READ AND SAVE THESE iNSTRUCTiONS =MADE IN THE U.S.A. FD381MDEN 1/04

i aS¸¸¸¸¸¸U /;
Congratulations on your purchase of a new gas grill! At Electrolux Home Products, we
are very proud of our product and are completely committed to providing you with the
best service possible. Your satisfaction is our number one priority.
We know you'll enjoy your new gas grill and Thank You for choosing our product. We
hope you consider us for future purchases.
PLEASE CAREFULLY READ AND SAVE THESE INSTRUCTIONS
This Use & Care Manual provides specific operating instruction for your model. Use your
gas grill only as instructed in this manual. These instructions are not meant to cover every
possible condition and situation that may occur. Common sense and caution must be
practiced when installing, operating and maintaining any appliance.
Questions? 1-800-320-0859
Please record Grill information for future reference and service work:
Model #:
Serial #:
Date of Purchase:
Gas Type:
Please retain this manual tbr thture reference
6) 2004 Electrolux tlolne Products, lnc All rights reserved

IMPORTANT SAFETY INFORMATION
- Read this manual carefully before using your grill to reduce the risk of fire, burn hazard or
other injury.
- Extreme care should be used because of the high temperatures produced by this appliance. CHILDREN SHOULD NOT BE LEFT
UNATTENDED IN AN AREA WHERE THE GRILL IS BEING OPERATED.
- This appliance rnust be kept clear from combustible materials, gasoline or other flammable vapors and liquids. Do not allow
flammable materials to come in contact with grate, burner or hot surfaces.
- Do not repair or replace any part of this appliance unless it is specifically recommended in this manual. A qualified service techni-
cian should conduct all other service.
- Follow the installation and servicing instructions provided with this product. Have your grill installed by a qualified service techni-
cian. Locate the main gas supply valve so that you know how to shut the gas off to your grill. If you smell gas, make sure all gas
connections are tight before operation. If you continue to smell gas call a qualified technician.
- When lighting a burner, always pay close attention to what you are doing. Be certain you are pushing the ignitor that lights the
burner you intend on using.
2

5
6
9
13
14
10
12
11
.
2.
3.
Roll top grill hood
Grilling/Cooking surface
Side Shelf"
Control knob: back infrared burner
.
9.
10.
11.
Warming shelf
Infrared back burner
Electronic ignitor: main, rear infrared
& side burner
Cart w/doors
.
6.
Control knobs: main burners
Convection vents
12. lgnitor access opening
13. Side Burner
7. ttandle 14. Control knob:side burner

Cart Parts
2 L-shaped side pieces
1 U-shaped back side piece
1 Base
2 Wheel channels
Part #'s
WIP- 192-71 D384
WIP- 192-72D384
WIP- 192-70D384
WIP- 192-438365L/R
Cart
2
Door Parts
Doors Handle Kits
Nylon bushings
Door pivot screws and nuts
RMP-122-00921
RMP-122-00520
RMP- 122-00598/122-00508
Grill Parts
1
1
1
1
7
3
1
1
2
1
Stainless steel grill head
Stainless steel side shelf
Side burner (side shelf)
Electronic ignitor
Flavor grids
Stainless steel bar grates
Stainless steel warming rack
Drip pan
Magnetic catches
Hose and regulator (LP models only)
Grill Parts
WIP-122-11D384
WIP- 192-326393
WIP- 191-43DGN4
RMP-122-53306
WIP-191-13D384
RMP-122-00699
WIP-191-538015
RMP-122-00005
RMP-122-00029
RMP-122-00821
Assembly Parts
16 Hex head screws
8 Bolts
2 Rubber Door Stops with Bolts
1 1 1/4" Plastic Plug
Assembly Parts
RMP-122-00615
RMP-122-00626
RMP-122-00579
RMP- 122-00492

Note: Prior to assembly remove protective film from stainless steel parts
Fig. 1
Wheel Channel
Cart Assembly, Door Stops & Door Pivot Bolts
1. Attach the two L-shaped sides to the back portion
of the cart, making sure the two holes face up &
the key holes are on the top, using the (4) self
tapping hex head screws. (See Fig. 1)
Note: Apower screwdriver is required to install the
screws-be cautious not to over-tighten and strip
the screws.
.Set the base on the top of the cart assembly, with
large opening closer to back portion of cart, and
align the eight mounting holes. Then set the 2
wheel channels on the base and attach them using
the (8) bolts provided, from inside the cart
upwards through wheel channels. (See Fig. 2)
Note: Tighten the bolts securely
3. Door Stops: Insert Door Stop Bolts downward
from bottom side of Cart Base through the hole
found in the middle/front of the base. (See Fig 3)
.Screw Rubber Caps onto Bolts from the topside of
Cart Base and tighten securely. (See Fig 4)
.Door Pivot Bolts: Insert Bolts downward from
bottom side of Cart Base through the holes found
in the left & right/front of the base and secure with
bolt. (See Fig. 2)
Fig. 4
Fig. 2
Fig. 3

Attaching Grill Head to Cart
1. While keeping the Grill on the foam base
lean it onto its back. (be sure to hold the
hood shut when doing this.) With the Grill
on its back, loosen all 4 bolts on the
bottom side of the Grill, but do not
remove.(See Fig. 5)
.
.
Using 2 self, tapping hex head screws,
attach the magnetic door catch in the 2 holes
in the bottom of"the grill. (Repeat for second
door catch) (See Fig. 6)
tlave someone help you pick up the grill
and set it on the top of the cart, with the front
of" the grill above the door opening. Make
sure the 4 bolt heads fall through the large
opening of" the key hole slots in the top of" the
cart. Slide the grill head backward, so the
bolts are resting in the small opening of the
key hole slots. Tighten the bolts securely.
Be sure not to over tighten and strip the
bolts. Next insert 4 hex head screws into grill
bottom through cart. (See Fig. 7)
Note: This is avery heavy step that requires
two individuals to complete.
Installing the Cart Door
.While holding the door line up the bottom
hole on the door with the bolt sticking up
through base of" cart. Next place a nylon
bushing onto the top pin, then depress the pin
and insert into the hole in the bottom of'the
grill. (See Fig. 8)
Screw holes for
magnetic catch
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Installing the Cart Door Handles
.Using a 5/32" allen wrench insert 1 screw
through the inside of the door front into
a bar handle end and tighten securely.
(See Fig. 9)
.Insert Bar tlandle into the End Cap
attached to the door and then into the
other End Cap and tighten End Cap with
allen wrench and screw. (See Fig. 10)
3. Complete Door. (See. Fig. 11)
.Repeat above steps for the second
door.
Screw Holes
Backside of door:
2 screw locations
Fig. 9
Installing the Drip Tray
.The drip pan is installed inside of the cart
under the grill head.
.Slide the drip pan onto the two ledges located
on the bottom of the grill, by inserting it from
the left side of the cart. (See Fig. 12) Fig. 10
Fig. 12 Fig. 11

Side Shelf Attachment
.Attach the shelf to the left side of grill by
inserting the shelf hooks into the slots on the
side of the grill and pushing down on the shelf
assembly until level with grill. (See Fig. 13)
.Lock the shelf in place by inserting (2) self
taping screws into shelf: (See Fig. 14)
Shelf Hooks:
Fig. 13
Interior parts installation
.Check to make sure the bottom Flavor
Grids are correctly installed in the cutouts and
around the ignitors, as they may have shifted
during shipment. (See Fig. 15)
.Insert the second row of Flavor Grids into
cutouts with triangle ridges facing up.
(See Fig. 16)
.Install cooking grates on the ledges provided
on the grill to create your cooking surface.
(placing the one with a thumb hole in the
middle) (See. Fig. 17)
.Place warming shelf on support brackets by
setting it fiat across brackets allowing the two
holes to line up with the stops on each
bracket. (See Fig. 18)
in between burners
Fig. 14
Fig. 15
Fig. 16
Fig. 18 Fig. 17

.
.
Note:
.
.
Attach the Side Burner to the grill by
inserting the shelf hooks into the slots on the
side of the grill and pushing down on the shelf
assembly until level with the grill
(See Fig. 19)
Lock the Side Burner in place by re-inserting
(1) hex head screw in the front edge of
side burner. (See Fig. 20)
A power screwdriver extension is needed to
insert screw.
Attach the Flex Line coming from the side of
the grill to the fitting on the bottom of the
Side Burner. (See Fig. 21)
Attach the ignitor wire coming out from the
side of the grill to the side burner ignitor
point. (See Fig. 22)
Fig. 19
Fig. 20
Fig. 21
Ignitor
wire
hookup
Fig. 22

SIDE BURNER PARTS ASSEMBLY
Install grate over burner (See Fig. 23)
LEAK TESTING
Make sure all burners are turned to "OFF".
Turn on the gas at the cylinder (LP models) or main
valve (Natural models). DO NOT turn on the side
burner. Perform a leak test at all connections and
fittings by spraying a 50/50 solution of'water and
soap. If"any bubbles appear, correct the leak before
attempting to light the grill or side burner. Fig. 23
10

Planning and Design
Start by identifying the number and size of components you want to include: Grill, side burner, access
doors for storage or other items you may wish to furnish such as: refrigerator, sink, warming drawer.
Countertops must be constructed with non-combustible, outdoor-safe materials. Consider outdoor lighting to
illuminate after-dark Grilling. For assistance in designing and building your outdoor cooking center, contact a
landscape architect or general contractor. Review the drawings on the following pages to determine the exact
dimensions and items needed for a built-in Grill. Keep in mind that the gas line hook-up is on the right hand
side for the main Grill head. The structure, Grill and support items must be kept level throughout the
installation to ensure proper operation.
Location
Take into account convenience and visual impact as well as traffic flow, wind exposure, and the site's
structural suitability. The Grill should never be placed in an enclosed area without an approved ventilation
system, or beneath a combustible overhang. Because the Grill exhausts to the rear, it should never be located in
front of a window or less than 12" from hard-to-clean surfaces. We recommend keeping your gas supply lines
as short as possible for best performance. To ensure a perfect fit, we strongly recommend that you have all
components on hand prior to final construction.
Clearance to Non-Combustible Construction
For your safety a minimum of 3" clearance from the back of the Grill to non-combustible construction is
required. You should allow at least 6" side clearance to non-combustible construction. The Frigidaire Grill
can be placed directly adjacent to non-combustible construction below the cooking surface.
Outboard Ignitor Plate Installation (26" model only)
The electronic ignitor requires a standard size electrical box, (available at a local hardware store), with a
minimum depth of 2.5" to be mounted in the structure. It should be placed on the left front or left side of the
built-in island, with the center of the ignitor button no more than 3"-5" from the Grill. The ignitor plate,
sold separately, fits over the standard electrical box once mounted in the structure. (See drawing on following
page). The ground wire for the ignitor needs to be grounded to a metal structure in order for the ignitor to work.
Utilities
For natural gas Grills, consult your local gas utility company for hook-up requirements. All gas connections
should be made by a plumber or a gas supply company. For natural gas installation, the supply line must be at
least 1/2" diameter. The rotisserie requires a 110/120 volt electric supply and GFI receptacle. (6.5 amp rain.)
If your plan includes a sink, arrange for your plumber to run a water line to the site.
11

GFI Electrical outlet
for rotisserie motor
(6.5 amp rain.)
f
*Required Ignitor cutout
for front or side mount
(26" model only)
BFloor Support
area for grill
D
c35 V="Max.
Opening for IGNITOR PLNI'E
INSTALLATION
counter top
_1 Grill
Maxilnum distance to center of
ignitor button fiom side of grill
Built-in dimensions without using a Trim Kit
26" Single Dual
Access Access Uool
Grill Door
A 26 W' N/A N/A
B 19 V2" N/A N/A
C 8 %" N/A N/A
D N/A 18 V4" 36 W'
E N/A 18 W' 18 W'
30" 38"
Grill Grill
30 W' 38 W'
21 W' 21 W'
10 W_6'10 _%6"
N/A N/A
N/A N/A
Built-in dimensions using a Trim Kit
26" 30" 38" single Dual
Access Access Door
Grill Grill Grill Door
A 26 V=" 30 W' 38 W' N/A N/A
B 19 3/2' 21 V2" 21 W' N/A N/A
C 8 %" 10 _s/_6,,10 _s/_6,, N/A N/A
D N/A N/A N/A 18 %" 36 W'
E N/A N/A N/A 18 W' 18 W'
Additional Requirements:
*Gas connection cut out in floor support needs to be 4" wide x 9" long, set 2" back from front edge.
*Ignitor cutout is equal to a standard electrical outlet with a minimum depth of 2 72".
*If using a backsplash apron or rear wall, locate electrical service on the left hand side tbr rotisserie motor connection.
*A rninirnmn clearance of 12" from the back must be maintained between the grill and any combustible construction such as wood
siding of a residence, 3" minimum for non-combustible construction.
12

General Information
Verify the type of gas supply to be used, either Natural Gas (NG) or Liquid Propane (L.P)., and make sure the
marking plate (located on the back of the unit) agrees with that of the supply.
Note: Never attach an unregulated gas line to the appliance.
For Natural Gas installations, an installer must supply a gas shutoff valve that is easily accessible to the grill.
All installer supplied parts must conIbrln to local codes, or in the absence of local codes, with the National
Electrical Code, ANSI/NFPA 70-1990, and the National Fuel Gas Code, ANSI Z223.1 - 1998.
All pipe sealants must be an approved type and resistant to the actions of L.R gases. Never use pipe sealant
on flare fittings. All gas connections should be made by a competent technician and in accordance with local
codes and ordinances. In the absence of local codes, the installation must comply with the National Fuel Gas
Code, ANSI Z223.1-1998. Gas conversions kits are available from the factory. When ordering gas conversion
kits have the model number, and the type of gas (natural or L.R) fkoln your grill.
This Grill and its individual shut off valve must be disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 kPa.).
This Grill must be isolated f}om the gas supply piping system by closing its individual manual shut-off valve
during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG
(3.5 kPa.).
The installation of this Grill must conIbrln with local codes, or in the absence of local codes, with National
Fuel Code, ANSI Z223.1 a- 1998.
Installation in Canada must be in accordance with the Standard Canl-b149.1 and or .2 (installation code for
gas burning appliances and equipment) and local codes.
Natural Gas Installation
The gas inlet supply pressure should be between 5" and 14" Water Colulnn,(w.c.) A step down regulator is
required if the line pressure is in excess of 14" w.c. lnlet pressure must not exceed 14" water column (1/2
PSIG)
Check your local gas utility company or with local codes for instructions on installing gas supply lines. Be
sure to check on type and size of run, and how deep to bury the line. If the gas supply line is too small, the
grill will not operate correctly.
Any joint sealant used must be an approved type and be resistant to the actions of L.R gases.
Attach the natural gas regulator (supplied with your grill) to the brass fitting coming out the bottom, backside
of the grill (be sure the arrow on the regulator is pointing up towards the grill). Attach your gas line to the
3/8" flare fitting coming out of the natural gas regulator at the back of the grill.
Place the installer supplied shut-off valve in an accessible location to enable the gas supply to be cut off to the
unit.
13

L.P. Gas Installation
Frigidaire Gas Grills that are set to operate with L.R gas come with a high capacity hose and regulator
assembly. (Note: Only use the pressure regulator and hose assembly supplied with the grill or a
replacement pressure regulator and hose assemblies specified by Frigidaire). This assembly is designed
to connect directly to a standard 20 lb. L.P. cylinder.
Attach the gas hose assembly to the brass 3/8 flared fitting using an adjustable wrench on the under side of the
grill. Tighten securely and attach other end to the propane tank. (sold separately) (See Fig. 24)
LP hose/
_egulator
supplied
with grill.
(Type 1
sonnector)
L.P. Tank Information
Never use a dented or rusted L.R tank or cylinder with a damaged valve.
Fig. 24
The L.R cylinder must be provided with a shut-off valve terminating in an L.R gas supply cylinder outlet
specified, as applicable, for connection No. 510 in the standard for compressed gas cylinder valve outlet and
inlet connection ANSI/CGA-V-1. Cylinders must not be stored in a building, garage, or any other enclosed
area. (The L.R cylinder must have an overfill protection device, OPD, on it.)
The L.R Gas supply cylinder must be constructed and marked in accordance with the specifications for L.R
gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada,
CAN/CAS-B339, "Cylinders, Spheres and Tubes tbr the Transportation of Dangerous Goods."
•When not in use, gas supply cylinder valve is to be in the "OFF" position.
•The tank supply system must be arranged for vapor withdrawal. (LP Tank must be kept in an upright
position.)
•The regulator and hose assembly must be inspected before each use of the grill. If there is excessive abrasion
or wear or if the hose is cut, it must be replaced prior to the grill being used again.
•Cylinders must be stored outdoors out of the reach of children and must not be stored in a building, garage or
any other enclosed area.
•Never fill the cylinder beyond 80% full
• Do not store a spare LP-gas cylinder under or near this appliance
14

General Information
Although all gas connections on the grill are leaked tested at the factory prior to shipment, a complete gas
tightness check must be pertbrlned at the installation site due to possible mishandling in shipment, or
excessive pressure unknowingly being applied to the unit. Periodically check the whole system tbr leaks, or
immediately check if the smell of gas is detected.
Before Testing
Do Not smoke while leak testing. Extinguish all open flames. Never leak test with an open flame.
Mix a solution of equal parts mild detergent or liquid soap and water.
Testing
.
2.
.
.
5.
.
Turn off the burner control knobs.
Turn the top knob of the fuel supply cylinder counterclockwise (right to left) one rotation to
open.
Apply the soap solution to connections of the fuel supply assembly. If no soap bubbles
appear, the grill is ok to use. If bubbles tbrm at the connections, a leak is detected.
(If a leak is detected, immediately turn off the gas supply, tighten any leaking fittings, turn gas on,
and recheck).
Turn off the knob on the fuel supply cylinder.
Turn on the burner control knobs tbr a moment to release the pressure in the hose, then turn
the control knobs back off.
Wash off soapy solution with cold water and towel dry.
Check all gas supply fittings betbre each use and each time the gas supply cylinder is connected to the regula-
tor. tlave a Qualified Service Technician leak test the grill any time a part of the gas system is replaced. Also
have a Qualified Service Technician perform a leak test at least once a year whether or not the L.R gas supply
cylinder has been disconnected.
15

Grill Location
Do not use the grill in garages, breezeway, sheds or any enclosed area. Never operate the grill in enclosed
areas as this could lead to a carbon monoxide buildup, which could result in injury or death. Place the grill on
a level surface. Avoid moving the grill while it is operation.
Note: The grill will operate best if it is not facing directly into the wind.
Clearance to combustible construction -Aminimum of 12" fi'Oln the sides and back must be maintained froln
the gas grill above and below the cooking surface to adjacent vertical combustible construction.
Clearance to non-combustible construction - A lninimuln of 3" clearance froln the back of the grill to non-
combustible construction is required for the lid to fully open.
Storage of an outdoor gas cooking appliance indoor is permissible only if the cylinder is disconnected and
removed from the appliance.
General Rules
Do Not leave the grill unattended while cooking!
.
2.
3.
4.
5.
Make sure the grill has been leak tested and is properly located.
Light the grill burners using the instructions provided in this manual.
Turn the control knobs to "t ligh" and preheat the grill for 10 minutes before cooking.
Adjust heat settings to meet your cooking needs for desired results.
Allow grill to cool down, wipe off any splatters or grease and clean the drip tray as needed.
*Keep any electrical supply cord and the fuel supply hose away f_Oln any heated surfaces.
*The location of the burner tube with respect to the the orifice is vital for safe operation. Cheek to
ensure the orifice is inside of the burner tube before using your grill. This is Very Important.
16

Before Lighting
Warning: Important! Before Lighting...
Check the gas supply line fbr cuts, wear or abrasion.
Always keep your face and body as far away from the
grill as possible when lighting.
Grill Burner Lighting
Lighting the Grill with electronic ignitor
Always open the lid betbre attempting lighting.
Push and turn one of the control knobs counter clock-
wise to the "ttlGH" position and immediately press
the electronic ignitor button. You'll hear a snapping
sound. It may be necessary to hold the electronic
starter button for about 4 seconds. If the burner does
not light in 4 seconds, turn the knob to OFF and wait
5 minutes befbre trying again. Repeat above steps to
light remaining burners. (See Fig. 25)
Match Lighting
If by chance the electronic ignitor does not light the
burner, the burner may be lit with a match. Keep
your f:ace as far away from the Grill surface as
possible and pass a lit, long stem match through the
spaces in the Grill rack to the ports of the back
crossover burner between the flavor grids. Position
the match near the burner ports and push and turn the
control knob counter clockwise to the "ttlGtt"
position. (See Fig. 26)
17
Fig. 25
Fig. 26

Using the Rotisserie & Side Burners
(Optional ROTISSERIE KIT to use with Back Infrared Burner must be purchased separately)
The grill rotisserie system is designed to cook items from the back using infrared heat. The rotisserie burner
is an infrared type which provides intense searing radiant heat. Preferred by chefs over other cooking methods,
this intense heat is magnificent for searing in the natural juices and nutrients found in quality cuts of meats.
Once lit, the rotisserie burner will reach cooking temperatures in 1 minute. The orange/red glow will even out
in about 5 minutes. The rotisserie motor is equipped with metal gears and is capable of turning up to 20 lbs.
of food. The motor is mounted on a bracket on the left side of the grill by sliding the motor over the bracket
with the cord f:acing the back of the grill. Make sure the motor is straight prior to operating.
Attaching the Rotisserie (purchased separately)
The motor is mounted on a bracket on the left side of
the grill by sliding the motor over the bracket with
the cord f:acing the back of the grill. (For bracket
installation see separate instruction sheet)
With the rotisserie motor in place and plugged into an
electrical outlet it is now ready to operate. After
installing rotis rod handle, slide one of the meat forks
onto the rod. (prongs Pacing away from the handle)
Push the rod through the center of the food, then slide
the second meat fork onto the rod. (prongs toward the
food). Center the food to be cooked on the rod, then
push the meat forks firmly together. Tighten the wing
nuts. It may also be necessary to wrap food with
butcher's string, (never use nylon or plastic string) to
secure loose portions.
Once the tbod is secure, insert the pointed end of the
rotis rod into the motor assembly and rest the other
end on the support on the right-hand side of the Grill.
(If needed remove the cooking grates for more
room.). Turn the power switch to the "On" position
to start the rotisserie motor.
Note: Remove the rotisserie when not in use.
Remove warming shelf when using rotis.
18

Rotisserie Lighting
Open the lid. Push and turn the control knob counter
clockwise to the "ttlGtt" position. Wait 5 seconds.
Then press and hold the electronic ignitor button.
You'll hear a snapping sound. If the burner does not
light in 4 seconds, turn the control knob to OFF and
wait 5 minutes before trying again. Once lit, turn the
control knob to the desired setting. (See Fig. 27)
(If the ignitor does not function, the burner can be lit
by holding a lit match to the burner while the control
knob is turned counter clockwise to "ttlGH".)
(See Fig. 28)
NOTE: After the first use the stainless steel around
the burner will darken. This is a normal
occurrence of the non-rusting, type 304
stainless steel used on the grill. The infrared
panel will also darken after initial use. This is
a normal occurrence.
Side Burner Lighting
Push and turn the control knob to the "}tlGtt"position and
immediately press and hold the electronic ignitor button.
You'll hear a snapping sound. It may be necessary to hold
the electronic starter button for about 4 seconds. If the
burner does not light in 4 seconds, turn the knob to the
"OFF" position and wait 5 minutes before trying again.
Repeat above steps to light remaining burners.
(See Fig. 29)
Match Lighting
If by chance the electronic ignitor does not light the
burner, the burner may be lit with a match. Keep your
face as far away from the burner as possible and place a
lit, long stem match through the spaces in the grate to the
ports of the burner. Position the match near the burner
ports and push and turn the control knob to the
"ttlGtt"position.
Fig. 27
Fig. 28
19
Fig. 29