Fristam Pump FZP 10 Assembly instructions

Original Instructions
Assembly Instructions
Side Channel Pump
FZ Series
Pump Type:
Pump No.:

Copyright
© Copyright 2012 Fristam Pumpen KG (GmbH & Co.)
All rights reserved. The contents, including graphic images and layout of this operating instructions
manual are subject to copyright protection and to other laws for the protection of intellectual property.
The publication and modification of the contents are not authorised. Moreover, you may not copy,
publish and alter the contents therein for commercial purposes, or transmit the information to a third
party.
The German version is the original version of the operating instructions manual.
Other languages are translations of the original operating manual.

3
Table of contents
1 Introduction............................................................. 5
1.1 Foreword................................................................... 5
1.2 Manufacturer........................................................... 5
1.3 Scope of Supply...................................................... 5
1.4 Pump Without Motor (Optional)...................... 5
1.5 Scope of Documentation.................................... 5
1.6 Display Conventions............................................. 5
2 Safety Instructions................................................. 6
2.1 Basic Safety Instructions...................................... 6
2.2 Intended Use ........................................................... 6
2.3 Improper Use........................................................... 6
2.4 Warning and Instruction Labels........................ 6
2.5 Noise Emissions ...................................................... 7
2.6 Disposal ..................................................................... 7
3 Design and Function ............................................ 7
3.1 Principles of Design............................................... 7
3.2 Models ....................................................................... 8
3.3 Pump Key.................................................................. 9
3.4 Versions ..................................................................... 9
3.5 Pump Sizes ............................................................... 9
4 Transportation ........................................................ 10
4.1 Safety Instructions................................................. 10
4.2 Moving With Industrial Trucks .......................... 10
4.3 Moving With Crane ............................................... 10
5 Storage....................................................................... 11
5.1 Safety Instructions................................................. 11
5.2 Storage Conditions................................................ 11
5.3 Long-Term Storage ............................................... 11
5.4 Recommissioning .................................................. 11
6 Installation................................................................ 11
6.1 Safety Instructions................................................. 11
6.2 Installation Location ............................................. 11
6.3 Reduction of Noise and Vibration.................... 12
6.4 Pump Fixation ........................................................ 12
6.5 Electrical Connection........................................... 13
6.6 Connection of Sealing or Quenching 
Liquid (Optional) ................................................... 13
6.7 Cleaning.................................................................... 13
7 Operation................................................................. 14
7.1 Safety Instructions ................................................ 14
7.2 Commencement of Operation......................... 14
7.3 Monitoring of Operation .................................... 14
7.4 Stopping of Operation ........................................ 14
7.5 Pump Decommissioning.................................... 14
7.6 Cleaning in Place ................................................... 15
8 Faults ......................................................................... 15
8.1 Safety Instructions ................................................ 15
9 Maintenance........................................................... 15
9.1 Safety Instructions ................................................ 15
9.2 Replacement Parts................................................ 15
9.3 Inspection of Sealing and Quenching 
Liquid (Optional) ................................................... 16
9.4 Lubrication of Motor Bearings.......................... 16
9.5 Lubrication of Shaft Bearing ............................. 16
9.6 Motor Replacement ............................................. 17
9.7 Shaft Seal Replacement ...................................... 18
9.8 Pump Head Removal ........................................... 18
9.9 Checking of the Clearances............................... 20
9.10 Pump Head Attachment..................................... 20
9.11 Design FZ 27: Mounting and aligning the 
pump shaft .............................................................. 29
9.12 Model L: Coupling Replacement ..................... 30
10 Appendix 1 .............................................................. 31
10.1 Specifications.......................................................... 31
10.2 Maintenance Intervals......................................... 31
10.3 Troubleshooting Table........................................ 32
10.4 Number Key ............................................................ 34
10.5 EC Declaration of Conformity........................... 35
10.6 EG Declaration of Incorporation...................... 35

/ / FZ pump series / / /
4
11 Appendix 2 – Assembly Instructions
(Optional).................................................................. 36
11.1 Safety Instructions................................................. 36
11.2 Scope.......................................................................... 36
11.3 Moving Without Motor........................................ 36
11.4 Installation Location ............................................. 37
11.5 Pump Installation................................................... 37

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1Introduction
1.1 Foreword
This operator's manual describes all sizes, models, and versions
of the FZ pump series.
Information on the model, size, and version of your pump can
be found on the rating plate on your pump and in the "Order-Re-
lated Documents" in Appendix 2.
1.2 Manufacturer
FRISTAM Pumpen KG (GmbH & Co.)
Kurt-A.-Körber-Chaussee 55
21033 Hamburg
GERMANY
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
1.3 Scope of Supply
The package includes the following items:
– Pump with motor = pump unit
optional: without motor
– Covers for pipe fittings
– Optional: assembly kit
–Fristam accessories (if applicable)
– Documentation
►Check the shipment for completeness and damage. Immedi-
ately notify Fristam of any missing items or damage.
1.4 Pump Without Motor (Optional)
The pump can optionally be supplied without a motor. In this
case, continue reading up to and including Chapter 3, "Design
and Function," page 7, and then skip to Chapter 11, "Appendix 2 –
Assembly Instructions (Optional)," page 36.
1.5 Scope of Documentation
The documentation includes the following items:
–This operator's manual
– Maintenance, lubrication, and tightening torque tables
can be found in Appendix 1.
– The assembly instructions for the option "Pump Without
Motor" can be found in Appendix 2.
–Attached documents
– Order-Related Documents
– Supplier Documentation (motor, coupling, etc.)
– Documentation on Fristam accessories (if applicable)
– Certificates (materials certificates, etc.), if applicable
– Declaration of Conformity
1.6 Display Conventions
List items are preceded by dashes:
–Part1
–Part2
Handling instructions that must be performed in a specified or-
der are numbered:
1. Turn device on.
2. Turn device off.
Handling instructions that do not need to be performed in a
specified order are preceded by triangular bullets:
►Action
►Action
1.6.1 Safety Instructions
A safety instruction with the signal word "Danger" indicates per-
sonal hazards causing death or serious injury.
A safety instruction with the signal word "Warning" indicates
personal hazards that may lead to death or serious injury.
A safety instruction with the signal word "Caution" indicates per-
sonal hazards that may lead to mild to moderate injuries.
A safety instruction with the signal word "Note" warns of the
possibility of material damage.