FRITERM FDH Installation and operating instructions

FDH, FDV, FDW
www.friterm.com
INSTALLATION, OPERATION AND
INSTALLATION, OPERATION AND INSTALLATION, OPERATION AND
INSTALLATION, OPERATION AND
MAINTENANCE INSTRUCTIONS
MAINTENANCE INSTRUCTIONSMAINTENANCE INSTRUCTIONS
MAINTENANCE INSTRUCTIONS
Dry Coolers

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Rev. Tarihi:25.05.2016 Rev.No:9 Dok. No: KLV.004.ENG
CONTENTS
1. ABOUT THIS MANUAL/GENERAL ............................................................................................ 1
1.1 Examining the operating manual................................................................................................... 1
1.2 Warranty........................................................................................................................................ 1
2. SAFETY REGULATIONS.............................................................................................................. 5
2.1 Symbols and warning signs........................................................................................................... 5
2.2 Personal protection........................................................................................................................ 6
2.2.1 Personal protection signs........................................................................................................ 6
2.3 Warnings ....................................................................................................................................... 8
2.4 Improper use.................................................................................................................................. 9
2.4.1 Hazardous rotating machinery................................................................................................ 9
2.4.2 Hazardous voltage .................................................................................................................. 9
2.4.3 Hazardous thermal.................................................................................................................. 9
2.4.4 Hazardous refrigerant ........................................................................................................... 10
2.5 Environmental protection ............................................................................................................ 11
3. LABELLING ................................................................................................................................... 11
3.1 Product code ................................................................................................................................ 11
3.2 Type plate.................................................................................................................................... 11
3.3 Friterm Logo................................................................................................................................ 12
4. TECHNICAL DATA ...................................................................................................................... 12
4.1 Standards ..................................................................................................................................... 12
4.2 Product ........................................................................................................................................ 12
4.3 Fans ............................................................................................................................................. 13
4.3.1 Fan connection diagrams...................................................................................................... 14
4.4 Control Systems .......................................................................................................................... 16
4.4.1 Thermostat (Dixell XC650C) Keyboard .............................................................................. 16
4.4.2 Icons ..................................................................................................................................... 17
4.4.3 Parameters ............................................................................................................................ 18
4.4.4 Tables of Alarms .................................................................................................................. 21
4.4.5 Wiring Connection: .............................................................................................................. 22
4.4.6 The Adjustment of Thermostat Control Part According to the Application of Different
Fan Number................................................................................................................................... 23
4.4.7 Power Wiring ....................................................................................................................... 24
4.4.8 Control Wiring ..................................................................................................................... 25
4.5 Sound pressure level.................................................................................................................... 26

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4.6 Sound power level....................................................................................................................... 26
5. TRANSPORT AND STORAGE ................................................................................................... 27
5.1 Check for completeness and transport damage ........................................................................... 27
5.2 Transport ..................................................................................................................................... 27
5.3 Storage......................................................................................................................................... 30
6. INSTALLATION ............................................................................................................................ 30
6.1 Location....................................................................................................................................... 31
6.2 Requirements at the set up point ................................................................................................. 31
6.2.1 Outdoor set up of FCH unit.................................................................................................. 31
6.2.2 Set up next to wall ................................................................................................................ 31
6.2.3 Set up in pit-hallow .............................................................................................................. 32
6.2.4 Several FDH units ................................................................................................................ 33
6.2.5 Requirements at the set up point (FDW units) ..................................................................... 33
6.2.6 Several FDW units ............................................................................................................... 34
6.2.7 Requirements at the set up point (FDV units) ...................................................................... 34
6.2.8 Side-by-side setup (FDV units)............................................................................................ 35
6.3 Mounting ..................................................................................................................................... 35
6.3.1 Ideal mounting scheme......................................................................................................... 38
6.3.2 Leg mounting ....................................................................................................................... 38
6.4 Electrical Connection .................................................................................................................. 51
7. OPERATION.................................................................................................................................. 52
7.1 Initial commissioning.................................................................................................................. 52
7.2 Regular commissioning............................................................................................................... 52
7.3 Shutting down.............................................................................................................................. 53
7.4 Step control application (If Applicable)...................................................................................... 53
8. MAINTENANCE ........................................................................................................................... 54
8.1 Maintenance intervals.................................................................................................................. 54
8.2 Fan motor maintenance ............................................................................................................... 55
8.3 Periodical controls (Once a year) ................................................................................................ 56
9. TROUBLESHOOTING.................................................................................................................. 57

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Rev. Tarihi:25.05.2016 Rev.No:9 Dok. No: KLV.004.ENG
1. ABOUT THIS MANUAL/GENERAL
This document specifies the instructions for installation, operating and maintenance of the
Dry Coolers (FDH, FDV, FDW models) manufactured by FRITERM A.Ş., Turkey.
The instructions below must be followed strictly for the labor health and safety reasons during
installation and maintenance of products.
Upon receipt, the product should be visually inspected, and in case of any damage or fault, the
supplier must be notified within 7 days.
The manufacturer will not accept any responsibility in these situations;
•Damages caused by persons,
•Damages product due to the disregarding of the recommendations indicated in this
handbook.
1.1 Examining the operating manual
To follow the instructions defined in this document is a prerequisite for safety of the staff and
for the products to be operated in a fault-free and safe manner.
•The operating manual must always be available.
•All persons who are responsible for the transport, assembly, initial commissioning,
operating, maintenance or repair of the component must be acquainted with the operating
manual. The operator should accept in written form that they are acquainted with the
operating manual.
•Whenever you have difficulty in understanding and/or comprehend and description or
definition given/expressed in this manual, please immediately ask for help from an
expert or from then manufacturer. It is of great importance to understand this manual
completely and correctly for the sake of labor health and safety.
1.2 Responsibilities
1.2.1 Manufacturer’s Responsibilities
The manufacturer is strictly responsible for supplying a manual accompanying the product
which comprises the necessary and enough detailed information regarding the

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installation/mounting and operation of the product. Besides, the product is expected to fulfill
the requirements and satisfy with the anticipated functioning.
The construction of the product should comply with the presumed operational conditions. The
product is expected to be robust enough and resistive against all the mechanical, thermal and
chemical challenges. The material used to produce should be compatible with the fluid and
the mixture of fluids used as heat transfer media.
All the materials and components used in constructing the product should be resistive against
all the stress and pressure that the product will be subjected to.
1.2.2 Contractor’s Responsibilities (Installation, Commissioning)
•Should follow all the instructions and provide all the conditions stated in this manual.
•All the documentation accompanying the product are complementary to this manual. The
safety instructions and all other information stated in this manual should be considered.
•The national regulations regarding the protection of environment and labor safety should
be strictly followed besides the instructions for safe and correct operation.
•In case of any problem encountered during the installation, FRITERM A.Ş. should be
informed and asked for technical assistance if necessary.
•Emergency instructions and the required infrastructure should be prepared and redy for
use in any case.
•The regular maintenance/servicing periods and instructions should be determined and
defined.
•The additive in order to prevent the freezing of the operating fluid should be feed as
requires and as much as required.
•If storage of the product for a long period is needed, a clean, non-hazardous and low
humidity environment is recommended.
•The fans of the products that are stored horizontally are recommended to be run for 4-5
hours a week. In case of difficulty of running the fans, then they should be covered and
protected from rain and excess humidity.
•In case of storing vertically, it is not recommended to store more than 1 month.

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1.2.3 Operator’s or Owner’s Responsibilities (Operation and
Maintenance)
•The director is the responsible person who employs the adequate staff for servicing
•operating and monitoring the system.
•All requirements and instructions in this operating manual must be complied with.
•The documentation of purchased products is a constituent part of this operating manual.
All safety information in this operating manual and all other information must be
observed.
•All relevant regulations concerning accident prevention and environmental protection
must be complied as well as the confirmed technical regulations for safe and proper
working.
•Personal ineligibility. All the work should be conducted by authorized and trained
personnel.
•Any defect/damage/malfunction caused by disregarding the instructions given in this
manual is the responsibility of the operator.
•Any defect/damage/malfunction caused by the misuse of the product is the responsibility
of the operator.
•The product should not be put in operation without the completion of the installation and
commissioning.
•The personnel who is responsible for the operation/servicing/maintenance of the product
should be provided with all the necessary documentation including this manual.
1.3 Warranty
•The manufacturer warrants that the equipment delivered to the client shows no defects
caused by failure of design, material, manufacturing and/or workmanship within the
warranty period.
•The client must notify in written form within 10 days from the receipt of the goods, any
perceptible defects including transport damages. For hidden defects, he must notify and
explain in details the defect in written form within 10 days from observation time.
•Unless otherwise agreed, the warranty period shall be 24 months starting from the date of
delivery.

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•The warranty does not cover defects in the product’s operation stemming from a fault in
materials or parts provided by the client, nor shall it cover an installation that has not been
assembled according to the manufacturer’s instructions and according to professional
practice. The products or parts that the costs are not paid to the producer are out of
manufacturer’s warranty.
•The products called “Dry Coolers” mainly used in order to cool the fluid (usually water
but in case of atmospheric conditions below zero degree, antifreezer added solution) to a
desired temperature. The fluid to be cooled down should be transferred to the Dry cooler
via the piping properly installed according to the rules and related instructions. The usage
of the Dry Cooler out of its anticipated functioning is out of the scope of warranty.
•In sub-zero temperatures sufficient antifreeze solution must be added and fluid should be
checked by measuring the freezing temperature on a regular basis. In case of occurring
any damage on the product due to freezing of the fluid, all the fitting actions and materials
used in order to repair the product will be out of manufacturer’s warranty.
•The warranty shall not cover equipment and/or its accessories if they have been modified
by the client without manufacturer’s written consent.
•The warranty clause can only be invoked by the client if the equipment is used normally
and in conformity with its purpose and manufacturer’s instructions.
•The manufacturer’s liability hereunder shall be limited to repair, modify or replace the
parts or equipment that shows defect within the limitation of the items under this article.
•The warranty period of the repaired or modified or replaced parts or equipment shall in no
way extend the warranty period of the original ones.
•The works resulting from the warranty conditions shall be carried out in the
manufacturer’s workshop after the client has sent the defective equipment or parts for
repair or replacement.
•The manufacturer’s responsibility is strictly limited to the obligations as stipulated herein
and it is expressly agreed that he shall not be found to make any other indemnity. In
particular, he shall in no case be liable to compensate loss caused directly or indirectly by
a defect in the equipment delivered.
•The product should be installed and commissioned in accordance with the
national/international regulations and rules.

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•For the fans having thermal protection, the related wiring should be definitely done and it
is considered as contractor’s and/or owners responsibility. Any defect caused by
misconnection of the thermal protection wiring in accordance to the circuit diagrams
given in this manual would be out of manufacturer’s warranty.
•The power supply which the product is supplies should not deviate 10% from the values
given on the label.
2. SAFETY REGULATIONS
2.1 Symbols and warning signs
The following terms and/or symbols are used in the operating manual for particularly
important information.
Safety messages and symbols are quoted at the relevant positions in the operating manual if
there is danger such as death, personal injury and environmental damage. These safety
warnings must be strictly adhered to.
Indicates a hazardous situation which, if not avoided, may
result in death or serious injury
Indicates a hazardous situation which, if not avoided, may result
in serious injury.
Indicates a hazardous situation which, if not avoided, may result
in moderate or minor injury.
Additional notes, information and tips.
DANGER OF FREEZING
In case of operational conditions with temperatures below zero the sufficient amount of antifreezer (
e.g.Ethelene Glycol) should be added unless the water will stay in the system at still times. In order
to be able to avoid the danger of freezing a sufficient amount of antifreezer solution should be
added to reach a freezing temperature of 7-10 C below the operation temperature.

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IN CASE OF DANGER
•
Switch off the power
•
Switch off the main
•
Please ask assistance from an authorized technician
•
Please do not try to resolv
2.2 Personal protection
While working on and standing by the
•Safety shoes
•Safety helmet
•
Protective gloves for fitting and repair work
•Chemical-
resistant clothing and protective gloves for cleaning work, especially when
handling solvents
•
Safety goggles for cleaning work, especially
compressed air for cleaning
•Hearing protection
2.2.1 Personal protection signs
Head Protection
Foot Protection
Rev.No:9 Dok. No: KLV.004.ENG
IN CASE OF DANGER
!
Switch off the power
Switch off the main
Please ask assistance from an authorized technician
or expert
Please do not try to resolv
e any problem by trial and error
While working on and standing by the
product
, protective clothing must be worn.
Protective gloves for fitting and repair work
resistant clothing and protective gloves for cleaning work, especially when
Safety goggles for cleaning work, especially
while
handling solvents
compressed air for cleaning
2.2.1 Personal protection signs
Head Protection
Eye Protection
Foot Protection
High Visibility Clothing
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Rev.No:9 Dok. No: KLV.004.ENG
or expert
.
e any problem by trial and error
.
, protective clothing must be worn.
resistant clothing and protective gloves for cleaning work, especially when
handling solvents
or using
Eye Protection
High Visibility Clothing

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Protective Clothing
Respiratory Protection
2.2.2 Warning signs
No Smoking
High Voltage
Hand Injuries
Fire Risk
Rev.No:9 Dok. No: KLV.004.ENG
Protective Clothing
Hand Protection
Respiratory Protection
No Smoking
Flammable
High Voltage
Hot Surfaces
Hand Injuries
Poisoning Danger
Fire Risk
Frostbite Hazard
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Hand Protection
Flammable
Hot Surfaces
Poisoning Danger
Frostbite Hazard