FRITERM FDH Manual

www.friterm.com
Adiabatic Cooling Systems
INSTALLATION, OPERATION AND
INSTALLATION, OPERATION AND INSTALLATION, OPERATION AND
INSTALLATION, OPERATION AND
MAINTENANCE INSTRUCTIONS
MAINTENANCE INSTRUCTIONSMAINTENANCE INSTRUCTIONS
MAINTENANCE INSTRUCTIONS

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Rev. Tarihi:20.09.2017 Rev.No:1 Dok. No: KLV.008.ENG
İÇİNDEKİLER
1. ABOUT THIS MANUAL/ GENERAL .............................................................................................. 3
1.1 Examining the o erating manual .......................................................................................................... 3
1.2 Res onsibilities ...................................................................................................................................... 3
1.2.1 Manufacturer’s Res onsibilities ..................................................................................................... 3
1.2.2 Contractor’s Res onsibilities (Installation, Commissioning) .......................................................... 4
1.2.3 O erator’s or Owner’s Res onsibilities (O eration and Maintenance) ......................................... 4
1.3 Warranty ................................................................................................................................................ 5
2. SAFETY REGULATIONS .............................................................................................................. 6
2.1 Symbols and warning signs.................................................................................................................... 6
2.2 Personal rotection ............................................................................................................................... 7
2.2.1 Personal rotection signs ............................................................................................................... 7
2.2.2 Warning signs ................................................................................................................................. 8
2.3 Warnings................................................................................................................................................ 8
2.4 Im ro er Use ......................................................................................................................................... 9
2.4.1 Hazardous rotating machinery ....................................................................................................... 9
2.4.2 Hazardous voltage .......................................................................................................................... 9
2.4.3 Hazardous thermal ....................................................................................................................... 10
2.5 Environmental rotection ................................................................................................................... 10
3. SPRAY SYSTEM DEFINITION ..................................................................................................... 10
3.1 Ecomesh water s ray system .............................................................................................................. 10
3.2 Direct Adiabatic Water S ray System.................................................................................................. 13
3.3 Adiabatic Cooling Pad System ............................................................................................................. 14
3.3.1. Recirculated Adiabatic Cooling Pad System .......................................................................... 15
3.3.2. Uncirculated Adiabatic Cooling Pad System .......................................................................... 15
4. TRANSPORT AND STORAGE ................................................................................................... 16
4.1 Check for com leteness and trans ort damage ................................................................................. 16
4.2 Trans ort ............................................................................................................................................. 16
5. INSTALLATION ....................................................................................................................... 17
5.1 Location ............................................................................................................................................... 17
5.2 Requirements at the set u oint ....................................................................................................... 18
5.2.1 Horizontal ty es set u side by side ............................................................................................. 18
5.2.2 Vertical ty es set u next to wall ................................................................................................. 18
5.2.3 Vertical ty es set u in it-hallow ................................................................................................ 19
5.2.4Horizontal ty es set u in it-hallow ............................................................................................ 20

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5.2.5Horizontal ty es set u next to wall .............................................................................................. 21
6. COMPONENTS OF ADIABATIC COOLING SYSTEM ..................................................................... 22
6.1 Water S raying System ....................................................................................................................... 22
6.1.1 Fitting grou ................................................................................................................................. 23
6.1.2 Nozzles .......................................................................................................................................... 23
6.1.3 Water s raying i es .................................................................................................................... 25
6.2 Meshes ................................................................................................................................................ 25
6.3 Cooling Pad .......................................................................................................................................... 26
6.4 Fittings, Tighten elements and system installation ............................................................................. 26
6.4.1 Installation for vertical and horizontal ty e units ........................................................................ 27
6.4.2 Installation for V ty e units .......................................................................................................... 29
6.4 Controller and Electric connection ...................................................................................................... 41
6.4.1 Direct adiabatic water s ray system controller ........................................................................... 41
6.4.2 Ecomesh s ray system controller ................................................................................................. 41
6.4.3 Controller Working Princi le and Definition ................................................................................ 42
6.4.4 Electric connection system ........................................................................................................... 43
6.5.5 Adiabatic cooling ad system controller ...................................................................................... 45
7. OPERATION ........................................................................................................................ 45
7.1 Initial commissioning ........................................................................................................................... 47
7.2 Regular commissioning........................................................................................................................ 47
7.2.1 S raying system water characteristics ......................................................................................... 47
7.3 Shutting down ..................................................................................................................................... 48
8. MAINTENANCE ....................................................................................................................... 48
8.1 Maintenance intervals ......................................................................................................................... 48
8.3 Periodical Controls (Once a year) ........................................................................................................ 49
8.4 Cleaning ............................................................................................................................................... 49
. TROUBLESHOOTING .............................................................................................................. 50

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Rev. Tarihi:20.09.2017 Rev.No:1 Dok. No: KLV.008.ENG
1. ABOUT THIS MANUAL/ GENERAL
This document specifies the instructions for installation, operating and maintenance of the
products which have water spry system (FDH, FDV, FDW, FCH, FCV, FCW, NCH and NCV
models) manufactured by FRITERM A.Ş., Turkey.
The instructions below must be followed strictly for the labor health and safety reasons during
installation and maintenance of products.
Upon receipt, the product should be visually inspected, and in case of any damage or fault, the
supplier must be notified within 7 days.
The manufacturer will not accept any responsibility in these situations;
•Damages caused by persons,
•Damages product due to the disregarding of the recommendations indicated in this handbook.
1.1 Examining the operating manual
To follow the instructions defined in this document is a prerequisite for safety of the staff and for
the products to be operated in a fault-free and safe manner.
•The operating manual must always be available. In case of absence of this manual another
copy could be obtained from the manufacturers’ web page. It should be printed out and kept
in an accessible place to everyone whoever should carry out any work regarding the product.
(htt ://www.friterm.com/tr-TR/catalogue/4 )
•All persons who are responsible for the transport, assembly, initial commissioning, operating,
maintenance or repair of the component must be acquainted with the operating manual. The
operator should accept in written form that they are acquainted with the operating manual.
•Whenever you have difficulty in understanding and/or comprehend and description or
definition given/expressed in this manual, please immediately ask for help from an expert
or from then manufacturer. It is of great importance to understand this manual completely and
correctly for the sake of labor health and safety.
1.2 Responsibilities
1.2.1 Manufacturer’s Responsibilities
•The manufacturer is strictly responsible for supplying a manual accompanying the product
which comprises the necessary and enough detailed information regarding the
installation/mounting and operation of the product. Besides, the product is expected to fulfill
the requirements and satisfy with the anticipated functioning.
•The construction of the product should comply with the presumed operational conditions. The
product is expected to be robust enough and resistive against all the mechanical, thermal

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Rev. Tarihi:20.09.2017 Rev.No:1 Dok. No: KLV.008.ENG
and chemical challenges. The material used to produce should be compatible with the fluid
and the mixture of fluids used as heat transfer media.
•All the materials and components used in constructing the product should be resistive
against all the stress and pressure that the product will be subjected to.
1.2.2 Contractor’s Responsibilities (Installation, Commissioning)
•Should follow all the instructions and provide all the conditions stated in this manual.
•All the documentation accompanying the product is complementary to this manual. The safety
instructions and all other information stated in this manual should be considered.
•The national regulations regarding the protection of environment and labor safety should be
strictly followed besides the instructions for safe and correct operation.
•In case of any problem encountered during the installation, FRITERM A.Ş. should be
informed and asked for technical assistance if necessary.
•Emergency instructions and the required infrastructure should be prepared and ready for use
in any case.
•The regular maintenance/servicing periods and instructions should be determined and
defined.
•The additive in order to prevent the freezing of the operating fluid should be feed as requires
and as much as required.
•If storage of the product for a long period is needed, a clean, non-hazardous and low humidity
environment is recommended.
•The fans of the products that are stored horizontally are recommended to be run for 4-5 hours
a week. In case of difficulty of running the fans, then they should be covered and protected
from rain and excess humidity.
•In case of storing vertically, it is not recommended to store more than 1 month.
1.2.3 Operator’s or Owner’s Responsibilities (Operation and Maintenance)
•The director is the responsible person who employs the adequate staff for servicing
operating and monitoring the system.
•All requirements and instructions in this operating manual must be complied with.
•The documentation of purchased products is a constituent part of this operating manual. All
safety information in this operating manual and all other information must be observed.
•All relevant regulations concerning accident prevention and environmental protection must be
complied as well as the confirmed technical regulations for safe and proper working.
•Personal ineligibility. All the work should be conducted by authorized and trained personnel.
•Any defect/damage/malfunction caused by disregarding the instructions given in this manual
is the responsibility of the operator.

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Rev. Tarihi:20.09.2017 Rev.No:1 Dok. No: KLV.008.ENG
•Any defect/damage/malfunction caused by the misuse of the product is the responsibility of
the operator.
•The product should not be put in operation without the completion of the installation and
commissioning.
•The personnel who is responsible for the operation/servicing/maintenance of the product
should be provided with all the necessary documentation including this manual.
1.3 Warranty
•The manufacturer warrants that the equipment delivered to the client shows no defects
caused by failure of design, material, manufacturing and/or workmanship within the warranty
period.
•The client must notify in written form within 10 days from the receipt of the goods, any
perceptible defects including transport damages. For hidden defects, he must notify and
explain in details the defect in written form within 10 days from observation time.
•Unless otherwise agreed, the warranty period shall be 24 months starting from the date of
delivery.
•The warranty does not cover defects in the product’s operation stemming from a fault in
materials or parts provided by the client, nor shall it cover an installation that has not been
assembled according to the manufacturer’s instructions and according to professional
practice. The products or parts that the costs are not paid to the producer are out of
manufacturer’s warranty.
•The warranty shall not cover equipment and/or its accessories if they have been modified by
the client without manufacturer’s written consent.
•The warranty clause can only be invoked by the client if the equipment is used normally and
in conformity with its purpose and manufacturer’s instructions.
•The manufacturer’s liability hereunder shall be limited to repair, modify or replace the parts or
equipment that shows defect within the limitation of the items under this article.
•The warranty period of the repaired or modified or replaced parts or equipment shall in no
way extend the warranty period of the original ones.
•The works resulting from the warranty conditions shall be carried out in the manufacturer’s
workshop after the client has sent the defective equipment or parts for repair or replacement.
•The manufacturer’s responsibility is strictly limited to the obligations as stipulated herein and it
is expressly agreed that he shall not be found to make any other indemnity. In particular, he
shall in no case be liable to compensate loss caused directly or indirectly by a defect in the
equipment delivered.

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Rev. Tarihi:20.09.2017 Rev.No:1 Dok. No: KLV.008.ENG
•The product should be installed and commissioned in accordance with the
national/international regulations and rules.
•For the fans having thermal protection, the related wiring should be definitely done and it is
considered as contractor’s and/or owners’ responsibility. Any defect caused by misconnection
of the thermal protection wiring in accordance to the circuit diagrams given in this manual
would be out of manufacturer’s warranty.
•The power supply which the product is supplies should not deviate 10% from the values given
on the label.
2. SAFETY REGULATIONS
2.1 Symbols and warning signs
The following terms and/or symbols are used in the operating manual for particularly important
information.
Safety messages and symbols are quoted at the relevant positions in the operating manual if
there is danger such as death, personal injury and environmental damage. These safety
warnings must be strictly adhered to.
Indicates a hazardous situation which, if not avoided, may
result in death or serious injury
Indicates a hazardous situation which, if not avoided, may result
in serious injury.
Indicates a hazardous situation which, if not avoided, may result
in moderate or minor injury.
Additional notes, information and tips.

Rev. Tarihi:20.09.2017
IN CASE OF DANGER
•Switch off the power
•Switch off the main
•
Please ask assistance from an authorized
•
Please do not try to resolve any problem by trial and error.
2.2
Personal protection
While working on and standing by the product, protective clothing must be worn.
•Safety shoes
•Safety helmet
•
Protective gloves for fitting and rep
•Chemical-
resistant clothing and protective gloves for cleaning work, especially when
handling solvents
•
Safety goggles for cleaning work, especially while handling solvents or using compressed
air for cleaning
•Hearing protection
2.2.1
Personal protection signs
Head Protection
Foot Protection
Rev.No:1 Dok. No: KLV.008.ENG
IN CASE OF DANGER
!
Please ask assistance from an authorized
technician or expert.
Please do not try to resolve any problem by trial and error.
Personal protection
While working on and standing by the product, protective clothing must be worn.
Protective gloves for fitting and rep
air work
resistant clothing and protective gloves for cleaning work, especially when
Safety goggles for cleaning work, especially while handling solvents or using compressed
Personal protection signs
Head Protection
Eye Protection
Foot Protection
High Visibility
Clothing
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Rev.No:1 Dok. No: KLV.008.ENG
While working on and standing by the product, protective clothing must be worn.
resistant clothing and protective gloves for cleaning work, especially when
Safety goggles for cleaning work, especially while handling solvents or using compressed
Eye Protection
Clothing

Rev. Tarihi:20.09.2017
Protective Clothing
Respiratory Protection
2.2.2 Warning signs
No SmokingFlammable
High Voltage
Hand Injuries
Fire Risk
2.3 Warnings
•In an
unexpected situation use the emergency stop button which is set up on an easily
accessible place.
Rev.No:1 Dok. No: KLV.008.ENG
Protective Clothing
Hand Protection
Respiratory Protection
No SmokingFlammable
High Voltage
Hot Surfaces
Hand Injuries
Poisoning Danger
Fire Risk
Frostbite Hazard
unexpected situation use the emergency stop button which is set up on an easily
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Rev.No:1 Dok. No: KLV.008.ENG
Hot Surfaces
Poisoning Danger
Frostbite Hazard
unexpected situation use the emergency stop button which is set up on an easily

Rev. Tarihi:20.09.2017
•
Do not exceed maximum operating pressure given on the unit’s type plate.
•
Unless the advised safety devices available or fully active the unit must not be
•
Set up the unit with extreme cleanliness.
•
The unit must not be operated if it is damaged. FR
damages.
•
The unit must be installed, operated and maintained by authorized/qualified personnel
only.
•No modification
is allowed on the product without written permission from the
manufacturer.
•
Operational conditions are limited within the specified range by the manufacturer. In case
of need to operate the product out of the range, a confirmation should be asked from
FRITERM A.Ş.
2.4 Improper Use
Danger of injuries in improper using;
2.4.1
Hazardous rotating machinery
Danger of cutting hands and fingers. Lids should be unscrewed by an authorized
technician.
Use hand protection.
2.4.2 Hazardous voltage
Electrical voltage can cause serious injuries or death. Do not contact with
voltage direct or indirect. Do not forget to power off the unit before you begin
maintenance work.
Rev.No:1 Dok. No: KLV.008.ENG
Do not exceed maximum operating pressure given on the unit’s type plate.
Unless the advised safety devices available or fully active the unit must not be
Set up the unit with extreme cleanliness.
The unit must not be operated if it is damaged. FRİTERM A.Ş. must be informed about all
The unit must be installed, operated and maintained by authorized/qualified personnel
is allowed on the product without written permission from the
Operational conditions are limited within the specified range by the manufacturer. In case
of need to operate the product out of the range, a confirmation should be asked from
Danger of injuries in improper using;
Hazardous rotating machinery
Danger of cutting hands and fingers. Lids should be unscrewed by an authorized
Use hand protection.
Electrical voltage can cause serious injuries or death. Do not contact with
voltage direct or indirect. Do not forget to power off the unit before you begin
maintenance work.
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Rev.No:1 Dok. No: KLV.008.ENG
Do not exceed maximum operating pressure given on the unit’s type plate.
Unless the advised safety devices available or fully active the unit must not be
operated.
. must be informed about all
The unit must be installed, operated and maintained by authorized/qualified personnel
is allowed on the product without written permission from the
Operational conditions are limited within the specified range by the manufacturer. In case
of need to operate the product out of the range, a confirmation should be asked from
Danger of cutting hands and fingers. Lids should be unscrewed by an authorized
Electrical voltage can cause serious injuries or death. Do not contact with
voltage direct or indirect. Do not forget to power off the unit before you begin