Fromm Dynamic 2100 Installation manual

Dynamic 2100 Battery Powered Plastic
Strapping Tool
OPERATION MANUAL
Machine
Battery Powered Plastic Strapping Tool
Model
Dynamic 2100
Date
April 2018
Issue
FPA001

CONTENTS
1. General Information 1
1.1 Note of Installation 1
1.2 Notice of Operation 1
2. Specification 2
2.1 Specification Table 2
2.2 Chart of Types 2
2.3 Tool Description 3
3. Operation Description 4
3.1 Installation 4
3.2 Adjustments 5
3.3 Feeding the Strap Around the Package 6
3.4 Inserting the Strap 6
3.5 Tensioning the Strap 6
3.6 Sealing of the Joint 6
3.7 Removing the Tool 7
3.8 Seal –Control 7
3.9 Cleaning 7
4. Safety Notices 8
5. Safety Rules for Strapping Tools 9
5.1 Joints 9
5.2 Dispensing Strap 9
5.3 Strap Warnings 9
5.4 Strap Breakage Hazard 9
5.5 Cutting Tensioned Strap 9
5.6 Environment Protection 9
6. Maintenance and Trouble Shooting 10
6.1 Suggested Maintenance 10
6.2 Warranty Periods 10
6.3 Fromm Service Solutions 10
6.4 Possible troubleshooting causes and remedies 11
7. Contact Fromm Packaging 14

Dynamic 2100 Battery Strapping Tool Operation Manual | FPA001 | Apr 2018 | Page 1
1. GENERAL INFORMATION
Congratulations on the purchase of your Fromm Battery Powered Plastic Strapping
Tool. We trust you will have many years of packaging efficiency.
Before proceeding with the operation or installation of your new tool please read
this manual thoroughly and gain a full understanding of the requirements, features
and operation of your new tool.
1.1 Note of Installation
To ensure your tool operates in a safe manner please review the following
requirements:
1. Tool power is 14.4 Volt 3.0 Ah Li-Ion Battery.
2. Keep work area clean.
3. Tool can operate in temperatures between 5℃and 45℃.
4. Please ensure you download and read our Install Guide before attempting it
yourself.
1.2 Notice of Operation
Before you start using the battery tool, please review the following conditions:
1. Before operating, please read the operational manual carefully.
2. Ensure the switch is in the off position before inserting the battery.
3. Avoid any damp object or water around the electric parts.
4. Recharge battery only with the charger specified by the manufacturer.
5. When a problem does occur, please check the troubleshooting section for more
information and advice.

Dynamic 2100 Battery Strapping Tool Operation Manual | FPA001 | Apr 2018 | Page 2
2. SPECIFICATION
2.1 Specification table
Model
Dynamic 2100
Strap Width
16-19mm
Strap Thickness
0.65-1.27mm
Strap Tension
650-3000 Newtons
Tensioning Speed
160-230mm/s
Joint Strength
Approx. 75%
Tool Size with Battery
346mm(L)x166mm(W)x139mm(H)
Weight with Battery
4.3kg
Sound level
86dB
Charging Time
Approx. 100 min
Accessories:
Battery –14.4 volt 3.0 Ah Li-Ion
Charger –240 volt / 50-60 Hz
Wearing Plate
Suspension Bracket
Turning Button Kit
2.2 Chart of Types
Item No.
Model
Strap
Width
Strap
Thickness
Max.
Tension
Tensioning
Speed
43.3191
DYNAMIC 2100/12.7/0.40-0.64
12.7 mm
0.40 –0.64 mm
1700 N
380 mm/s
43.3192
DYNAMIC 2100/12.7/0.65-1.05
12.7 mm
0.65 –1.05 mm
3000 N
230 mm/s
43.3201
DYNAMIC 2100/13/0.40-0.64
13 mm
0.40 –0.64 mm
1700 N
380 mm/s
43.3202
DYNAMIC 2100/13/0.65-1.05
13 mm
0.65 –1.05 mm
3000 N
230 mm/s
43.3211
DYNAMIC 2100/16/0.40-0.64
16 mm
0.40 –0.64 mm
1700 N
380 mm/s
43.3212
DYNAMIC 2100/16/0.65-1.05
16 mm
0.65 - 1.05 mm
3000 N
230 mm/s
43.3222
DYNAMIC 2100/19/0.65-1.05
19 mm
0.65 - 1.05 mm
3000 N
230 mm/s
43.3223
DYNAMIC 2100/19/1.06-1.27
19 mm
1.06 - 1.27 mm
3000 N
230 mm/s

Dynamic 2100 Battery Strapping Tool Operation Manual | FPA001 | Apr 2018 | Page 3
2.3 Tool Description
LED - Indication at the tool
Green
During tensioning the LED
lights green.
Green
During welding the LED lights
green.
Yellow
Cooling time is running, the
tool must not be removed from
the strap.
Green
Cooling time is finished; the
tool can be removed from the
strap.
Red
Charge the battery.
Red
blinking
The control board is
overheated, the tool has to
cool down, the switches are
locked.
Unlatching
Push button
Sealing lever
Handle lever
LED
Switch rocker

Dynamic 2100 Battery Strapping Tool Operation Manual | FPA001 | Apr 2018 | Page 4
3. OPERATION DESCRIPTION
3.1 Installation
Do not expose power tools to rain or wet conditions.
The batteries supplied are partially charged.
Before first use, the battery must be completely charged.
Never charge a damaged battery. Replace with a new one immediately.
Do not open batteries and store them in dry and frost-proof rooms.
Do not store the battery pack together with metal objects (short circuit t risk).
The maximum ambient temperature is 50°C.
Keep dry at all times.
Inserting the Battery
Insert the battery from top to bottom into
the tool until both unlatching push buttons
are engaged.
When inserting the battery the LED
indication shortly lights green.
Removing the Empty Battery
If the red LED starts lighting while a tensioning or welding procedure, the capacity
of the battery is exhausted. All electric functions of the tool are blocked.
The seal efficiency is insufficient.
Warning! Straps with insufficient seal strength must be removed from the package.
The battery must be recharged.
Push the unlatching buttons at both sides of the battery.
Push the battery out of the tool in the opposite direction of insertion.
When removing the battery the LED lights shortly red.
Displaying of the Status of the Battery Charge
Green blinking
Full
Green yellow blinking
¾ full
Yellow blinking
½ full
Yellow –red blinking
¼ full
Red blinking
Empty

Dynamic 2100 Battery Strapping Tool Operation Manual | FPA001 | Apr 2018 | Page 5
3.2 Adjustments
3.2.1 Preselecting of Strap Tension and Tensioning Speed
Do not adjust the tensioning force too high.
If the tensioning force is higher than the tensioning strength of the strap, the strap
will tear while tensioning.
Tensioning force and tensioning speed
can be preselected with the right adjusting
knob.
Turning clockwise increases, turning
counter clockwise decreases the
tensioning force and the tensioning speed
respectively.
The tensioning force on the minimum
setting is 650N and it is increased on the
maximum setting to 3000N.
The tensioning speed on the minimum
setting is 160mm/s, it is increasing linear
up to 230mm/s on the maximum setting.
3.2.2 Adjusting the Welding Time
Depending on the size and quality of the strap,
different welding times are required.
The welding time can be adjusted at the lower
adjusting knob.
Turning clockwise increases, turning counter
clockwise decreases the welding time.
3.3 Feeding the Strap Around the Package
The strapping is fed around the package as
illustrated.
Warning! The plastic strap which will be welded
must be free from oil, grease and other dirt.
Dirty plastic straps can’t be welded correct.
Adjusting knob tensioning force /
tensioning speed
Adjusting knob
Welding time

Dynamic 2100 Battery Strapping Tool Operation Manual | FPA001 | Apr 2018 | Page 6
3.4 Inserting the Strap
Pull up the handle lever firmly with your
right hand.
Insert the two straps well aligned on each
other into the strap guide using your left
hand. The lower strap end must slightly
protrude the end of the base plate.
Release the handle lever.
After welding of the strapping it is neither permitted to tension again nor to weld
again. After welding and cooling the tool has to be removed from the strapping
before a new strapping cycle is started. Disregard of this instruction can cause
severe malfunction and damage to the tool.
3.5 Tensioning the Strap
Press down the tension button and then
release it again after the desired strap
tension has been reached.
The tensioning operation can be interrupted
and restarted at any time.
During tensioning the LED lights green.
Do not press the switch rocker after
reaching the preselected tensioning.
Danger of strap breakage.
The tool must carry out a balance movement while
tensioning.
Therefore:
- Don’t hinder the tools movement in the signed direction.
Disregard:
- The feed wheel slips on the strap without tensioning it.
3.6 Sealing of the Joint
Press the sealing lever down and let it go
immediately.
The plastic strap is welded and cut off from the
rest of the strap. During the welding the LED
lights green.
After elapsing of the adjusted welding time (see
3.2.2) the cooling time begins (LED lights
yellow). During that time the tool must not be
removed from the strap. If the LED lights green again,
the sealing cycle is finished.
The tool must not be removed from the strap as long as the cooling time is not
finished. Disregard of this regulation is causing insufficient seal efficiencies,
which can cause severe injuries.

Dynamic 2100 Battery Strapping Tool Operation Manual | FPA001 | Apr 2018 | Page 7
3.7 Removing the Tool
Pull up the handle lever,
Pull the tool right/backwards and off the
strapping.
3.8 Seal - Control
A regular control of the seal is necessary. The seal can be examined visually. Make
a seal, peel it apart and examine it as follows:
Correct Seal
The seal must be completely welded over the
whole width of the strap on a length of ca. 25mm.
Minor quantities of fused plastic may overflow on
sides.
Welding Time Too Short
The plastic strap is not welded over the whole
width of the strap. The seal efficiency is
insufficient.
Warning! Straps with insufficient seal strength
must be removed from the package. Adjust the
welding time (see 3.2.2).
Welding Time is Too Long
If the welding time is too long the straps are
overheated. The fused plastic overflows on both
sides of the straps. The seal efficiency is affected.
Warning! Straps with insufficient seal strength
must be removed from the package. Adjust the
welding time (see 3.2.2).
3.9 Cleaning
Clean strap gripping parts from strap abrasion regularly using compressed air.
Do not use any mechanical tool for cleaning.
When cleaning the surface of the tool do not use water or aggressive solvents.

Dynamic 2100 Battery Strapping Tool Operation Manual | FPA001 | Apr 2018 | Page 8
4. SAFETY NOTICES
1. It is not recommended to disassemble, modify or not respect the implemented
safety measures. In that case, the manufacturer will not be held responsible for
any possible damage caused.
2. Do not use the tool in a place where water and oil might splash.
3. Use personal protective equipment. Always wear eye protection.
4. Use only the specified battery and battery charger.
5. When battery pack is not in use, keep it away from other metal objects that can
make a connection from one terminal to another. Shorting the battery terminals
together may cause burns or a fire.
6. Under abusive conditions, liquid may be ejected from the battery; avoid contact.
If contact accidentally occurs, flush with water. If liquid contacts eyes,
additionally seek medical help.
7. Do not use the tool in any way which is not specified in this manual.
8. It is forbidden to exceed the limits of use and operation with regards to weights
and sizes of loads.
9. For use with plastic (PET) strapping only.

Dynamic 2100 Battery Strapping Tool Operation Manual | FPA001 | Apr 2018 | Page 9
5. SAFETY RULES FOR STRAPING TOOLS
5.1 Joints
You are fully responsible to review the joints made by your tool. Become familiar
with the seal control and seal adjustment described in this operation manual.
Misformed joints may not secure the load and could cause serious injury. Never
handle or ship any load with improperly formed joints.
5.2 Dispensing Strap
Only dispense strap from a dispenser specifically designed for strap.
Tuck strap end back into dispenser when not in use.
5.3 Strap Warnings
Never use strap as a means of pulling or lifting loads. Failure to follow these
warnings can result in severe personal injury.
5.4 Strap Breakage Hazard
Improper operation of the tool, excessive tensioning, using strap not recommended
for this tool or sharp corners on the load can result in a sudden loss of strap tension
or in strap breakage during tensioning, which could result in the following:
A sudden loss of balance causing you to fall.
Both tool and strap flying violently towards your face.
Note as follows:
If the load corners are sharp, use edge protectors.
Place the strap correctly around a properly positioned load.
Positioning yourself in-line with the strap, during tensioning and sealing, can
result in severe personal injury from flying strap or tool. When tensioning or
sealing, position yourself to one side of the strap and keep all bystanders
away.
Use the correct strap quality, strap width, strap gauge and strap tensile
strength recommended in this manual for your tool. Using strap not
recommended for this tool can result in strap breakage during tensioning.
5.5 Cutting Tensioned Strap
When cutting strapping, use the proper strapping cutter and keep other personnel
and yourself at a safe distance from the strap. Always stand to side of the strap,
away from the direction the loosened strap end will fly. Use only cutters designed
for strap and never hammers, pliers, hacksaws, axes, etc.
5.6 Environment Protection
Do not dispose of used batteries in the household refuse, water or by burning them.
For disposal of the batteries the local laws and prescriptions must be observed.

Dynamic 2100 Battery Strapping Tool Operation Manual | FPA001 | Apr 2018 | Page 10
6. SUGGESTED MAINTENANCE & TROUBLE SHOOTING
6.1 Suggested Maintenance
Fromm Packaging Australia recommends servicing every six months as a
minimum, but many tools have different service intervals depending on condition
and throughput. It’s best to discuss your servicing requirements with Fromm
Packaging.
6.2 Warranty Periods
To provide you with peace of mind all Fromm stretch wrapping, strapping and
carton taping equipment includes a two year warranty from the date of delivery to
your site. The warranty includes all deficiencies clearly resulting from poor
manufacturing or faulty materials. Damage claims as a result or production
shutdowns and claims for damage to persons and to property resulting from
warranty deficiencies covering structural components and non-wearing parts
effective from date of delivery to your site.
The warranty excludes:
Wearing parts (tensioning wheels, cutters, punches, dies, notching knifes,
grippers, batteries and motors),
Deficiencies resulting from improper installing, incorrect handling and
maintaining the tool,
Deficiencies resulting from using the tool without or with defective security –
and safety devices,
Disregard of directions in the operation manual,
Arbitrary modifications of the tool,
Deficient control or wearing parts,
Deficient repair work to the equipment,
Use of consumable products not recommended by the supplier of the
equipment.
We reserve the right to modify the product at any time to improve the quality.
Please visit the Fromm website for the full terms of sale - www.fromm-
pack.com.au/terms-of-sale/
6.3 Fromm Service Solutions
Fromm service technicians are trained to service all stretch wrapping, strapping and
carton taping machines which we sell and are your on-site expert support to
optimise the performance and reliability of your packaging equipment.
With technical offices in Sydney, Brisbane and Melbourne metro areas we are on
hand to ensure your equipment is running smoothly. Customers located outside
metropolitan areas we offer phone support and can organise onsite technical
support when needed.

Dynamic 2100 Battery Strapping Tool Operation Manual | FPA001 | Apr 2018 | Page 11
6.4 Possible troubleshooting causes and remedies
Troubleshooting
Tool Trouble
Possibilities
Solution
Tool doesn’t work at all
Battery is empty or
defective
Charge or replace battery
Contact problems caused
by broken battery housing
Replace battery
Contact problems caused
by a damaged insertation
part N5.4343 or damaged
motor housings P32.1132
and P32.1133
Replace cover insertation
part or motor housing
Defective busbar
P32.1136/37
Replace busbar
Contact problem of the
internal wires
Check contacts and fix
them if required or change
defective parts
Defective circuit board
Replace circuit board
Tool doesn’t tension
Tensioning wheel is dirty
or worn
Clean tensioning wheel or
replace it, don’t use any
hard objects for this
P32.1051 is not meshing
with P32.1048 because
spring N2.5822 is
defective or parts are dirty
Replace spring N2.5822,
clean dirty parts
Faulty tensioning when or
tensioning wheel is
assembled reversed
Correct assembling
Grippers are dirty, worn, or
wrongly assembled
Replace grippers, clean
them or assemble correct,
don’t use any hard objects
for this
Gearing parts from the
tensioning gear are
defective
Loose pinion in planet
shaft
Loose pinion on tensioning
motor
Check tensioning gear and
replace defective parts
Defective tensioning motor
Replace tensioning motor
Defective circuit board
Replace circuit board

Dynamic 2100 Battery Strapping Tool Operation Manual | FPA001 | Apr 2018 | Page 12
Tool Trouble
Possibilities
Solution
Micro switch N5.2322 for
tensioning is defective
Replace micro switch
Contact problem of the
internal wires
Replace micro switch
Defective gear bearings
Replace bearings
Defective tensioning body
Replace tensioning body
Needle free wheeling
assembled reversed
Correct assembling
Tensioning wheel turns
back immediately after the
tensioning cycle
Shaft P32.1014 in lever
P32.1051 is loose
Check parts and replace
as required
Defective needle free
wheeling N3.4509
Check parts and replace
as required
Tool doesn’t weld
Welding gripper P32.1511
is dirty or worn
Replace or clean welding
gripper, don’t use any hard
objects for this
Welding stop gripper is
dirty or worn
Replace or clean welding
stop gripper, don’t use any
hard objects for this
Damaged housing parts
Replace housing parts
Defective circuit board
Replace circuit board
Defective welding motor
Replace welding motor
Pressure spring N2.5294
defective
Replace pressure spring
Loose pinion P32.1119 om
welding motor
Replace pinion
Gearing parts of the
welding gear are defective
Check welding gear and
replace defective parts
Micro switch N5.2322 for
welding is defective
Replace micro switch
Defective busbar
P32.1108
Replace busbar
Contact problem of the
internal wires
Check contacts and fix
them if required or change
defective parts
Defective gear bearing
Replace bearing

Dynamic 2100 Battery Strapping Tool Operation Manual | FPA001 | Apr 2018 | Page 13
Tool Trouble
Possibilities
Solution
Tool badly cuts the strap
or doesn’t cut at all
Cutter is worn or damaged
Replace cutter
Faulty adjustment of the
coupler
Check the adjustment and
readjust if necessary
Welding gripper is worn
Replace welding gripper
Welding time too short
Change adjustment
(See 3.2)
Defective pressure spring
N2.5237/82
Replace pressure spring
Tool switches off after a
few strappings (displaying
empty battery)
Battery defective or empty
Check the battery and
change defective batteries
Gear noise
Tensioning or welding
gear is worn
Check component parts
and replace defective
ones

Dynamic 2100 Battery Strapping Tool Operation Manual | FPA001 | Apr 2018 | Page 14
7. CONTACT FROMM PACKAGING AUSTRALIA
For any questions please contact Fromm Packaging Australia
Phone: [phone]
Email: [email protected]
Postal Address: PO Box 4016, Mt Ommaney QLD 4074