Frontgate 720 Product information sheet

Frontgate Design Series I
Model: 720/730-0170
OUTDOOR GRILLS
Installation Instructions and Use & Care Guide
C23Y07PN-2

Section One
Table of Contents
General Safety Information
Section Two
Installation Instructions
Gas Requirements
Section Three
To Match – Lighting The Grill
Optional Rotisserie
Gas Hook up
Section Four
Installer Final check list
Section Five
Leak testing
Grill Lighting Instruction
TABLE OF CONTENTS
page 1
page 1-5
page 6
page 7-8
page 9
page 10
Page 11-12
Page 12
Page 13
page 14-15
Section Six
Lighting Instruction
Care and Maintenance
Section Seven
Trouble Shooting
Section Eight
Exploded View-LP
Part list -LP
Exploded View -NG
Part List –NG
Section Nine
Ordering Part
Grill Hints
Cooking Chart
Grill Recipe Suggestion
Warranty
page 16
page 17-18
page 19-22
Page 23
Page 24
Page 25
Page 26
Page 27
Page 27
Page 28-29
Page 30-31
Page 32
GENERAL SAFTY INFORMATION
Your safety and the safety of others are very important
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety
messages.
This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others
All safety messages will follow the safety alert symbol and either the word “DANGER” or WARNING.”
These words mean:
You can be killed or seriously injured if you don’t immediately
follow instructions
You can be killed or seriously injured if you don’t follow
instructions
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can
happen if the instructions are not followed.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame
3. Open lid
4. If door continues, keep away from
the appliance and immediately call
your gas supplier or your fire
department.
WARNING
1. Do not Store or use gasoline or other
flammable liquids or vapors in the
vicinity of this or any other appliance
2. An LP cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance
1
Section One

GENERAL SAFTY INFORMATION continued
WARNING
Combustion byproducts produced when using this product contain chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily
injury, death, or property damage.
Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch cooking
surfaces, grill housing, Lid or any other grill parts while the grill is in operation, or until the gas grill has cool
down after use.
Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
TESTED IN ACCORDANCE WITH ANSI Z21.58b CSA 1.6b-2006 STANDARD FOR
OUTDOOR COOKING GAS APPLIANCE. THIS GRIL IS FOR OUTDOOR USE ONLY.
Grill Installation Codes
Check your local building codes for the proper method of installation. In the absence of local codes, this unit should be
installed in accordance with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Storage and Handling of Liquefied
Petroleum Gases, ANSI / NFPA B149.2 or CSA B149.1Natural gas and Propane installation code, and the National
Electrical Code, ANSI/NFPA 70.
Correct LP Gas Tank Use
LP gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas tank, not included with grill. Never
connect your gas grill to an LP gas tank that exceeds this capacity.
If an external electrical source is utilized: The outdoor cooking gas appliance, when installed, must be electrically
grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA
70, or the Canadian Electrical Code, CSA C22.1.
NOTE: The normal flow of gas through the regulator and hose assembly can create a humming noise. A low volume of
noise is perfectly normal and will not interfere with operation of the grill. If humming noise is loud and excessive you may
need to purge air from the gas line or reset the regulator excess gas flow device. This purging procedure should be done
every time a new LP gas tank is connected to your grill.
CAUTION: BEWARE OF FLASHBACK
CAUTION: Spiders and small insects occasionally spin webs or make nests in the grill burner tubes during transit and
warehousing. These webs can lead to gas flow obstruction, which could result in a fire in and around burner tubes. This
type of fire is known as “FLASH-BACK” and can cause serious damage to your grill and create an unsafe operating
condition for the user.
Although an obstructed burner tube is not the only cause of “FLASH-BACK”, it is the most common cause.
To reduce the chance of “FLASH-BACK”, you must clean the burner tubes at least once a month in late summer or early
fall when spiders are most active. Also perform this burner tube cleaning procedure if your grill has not been used for an
extended period of time. A clogged tube can be lead to a fire beneath the grill.
2
Section One

GENERAL SAFTY INFORMATION continued
LP-Gas Supply System
A 20lbs tank of approximately 1/4 inches in diameter by 18-1/4
inches high is the maximum size LP gas tank to use.
This safety feature prevents the tank from being overfilled, which
can cause malfunction of the LP gas tank, regulator and/or grill.
The LP gas supply cylinder to be used must be constructed and
marked in accordance with the specifications for LP –Gas
cylinder of the U.S. Department of Transportation (DOT) or the
National Standard of Canada ,CAN/CSA –B339, Cylinders,
Spheres and Tubes for Transportation of Dangerous Goods and
Commission .
The LP gas tank must have a shutoff valve terminating in an LP
valve outlet that is compatible with a Type 1. LP gas supply
cylinder must have a shut off valve terminating in a valve outlet
specified for connection type QCC1 in the standard for
compressed gas cylinder valve outlet and inlet connection
ANSI/CGA-V-1 as applicable. LP gas supply cylinder must be
fitted with an Overfill Protection Device (O.P.D) The LP gas tank
must also have a safety relief device that has a direct connection
with the vapor space of the tank.
The tank supply system must be arranged for vapor withdraws.
The LP gas tank used must have a collar to protect the tank
valve
Place dust cap on cylinder valve outlet whenever the cylinder is
not in use. Only install the type of dust can on the cylinder valve
out that is provided wit the cylinder valve. Other types of cap or
plugs may result in leakage of propane
Never connect an unregulated LP gas tank to your gas grill.
This outdoor cooking gas appliance is equipped with a high
capacity hose/regulator assembly for connection to a standard
20lb. Liquid propane cylinder.
Have your LP gas tank filled by a reputable propane gas
dealer and visually inspected and re-qualified at each filling.
Do not store a spare LP gas cylinder under or near this
appliance.
Never fill the cylinder beyond 80 percent full .
If the information not followed exactly, a fire resulting in
death or serious injury could occur.
Always keep LP gas tanks in an upright position.
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
Storage of an outdoor cooking gas appliance indoors is
permissible only if the cylinder is disconnected and removed from
the outdoor cooking gas appliance..
Place dust cap on cylinder valve outlet whenever the cylinder is
not in use. Only install the type of dust cap on the cylinder valve
outlet that is provided with the cylinder valve. Other types of caps
or plugs may result in leakage of propane.
This outdoor working gas appliance is not intended to be
installed in or on boats, or recreational vehicle.
When your gas grill is not in use the gas must be turned off at
LP gas tank.
•The gas must be turned off at the supply cylinder when the
outdoor cooking gas appliance is not in use.
•LP gas tank must be stored outdoors is a well-ventilated area
and out of reach of children. Disconnected LP gas tanks must not
be stored in a building. Garage or any other enclosed area.
PROPER PLACEMENT AND CLEARANCE
OF GRILL
•Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area. Your gas grill
is to be used outdoors only.
•Do Not install this unit into combustible enclosures.
•Minimum clearance from sides and back of unit to
combustible construction, 24 inches (61cm) from
sides and 24 inches (61cm) from back.
•DO NOT uses this appliance under overhead
combustible surfaces. This outdoors cooking gas
appliance is not intend to be install in or on
recreational vehicles and/or boats.
•Do Not obstruct the flow of ventilation air around the
gas grill housing. Only use the regulator and the hose
assembly supplied with your gas grill. Replacement
regulators and hose assemblies must be those
specified in this manual.
•The regulator and hose assembly must be inspected
before each use of the grill and after every LP tank
change. If there is excessive abrasion or wear or if
the hose is cut, it must be replaced prior to the grill
being put into operation. The replacement hose
assembly shall be that specified by the manufacturer.
•Pressure regulator and hose assembly supplied with
the outdoor cooking gas appliance must be used.
Never substitute other types of regulator. Contact
customer service for manufacturer specified
replacement parts.
•This outdoor cooking gas appliance is equipped with
a pressure regulator comply with the standard for
Pressure Regulating Valves for LP Gas ANSI/ UL
144.
•Do not use briquettes of any kind in the grill.
•The grill is designed for optimum performance
without the use of briquettes. Do not place briquettes
on the radiant as this will block off the area for the
grill burners to vent. Adding briquettes can damage
ignition components and knobs, and void the
warranty.
•Keep the back and side cart free and clear from
debris. Keep any electrical supply cord, or the
rotisserie motor cord away from the heated areas of
the grill.
•Never use the grill in extremely windy conditions. If
located in a consistently windy area (oceanfront,
mountaintop, etc.) a windbreak will be required (see
below). Always adhere to the specified clearance.
•Never use a dented or rusty propane tank.
•Keep any electrical supply cord and the fuel supply
hose away from any heated surface
•While lighting, keep your face and hands as far
away from the grill as possible.
•Burner adjustment should only be performed after
the burner have cooled.
3
Section One

GENERAL SAFTY INFORMATION continued
ROTISSERIE DRIVE MOTOR
USE ONLY FOR OUTDOORS, DO NOT EXPOSE TO RAIN.
CAUTION: TO ENSURE CONTINUED PROTECTION AGAINST RISK OF ELECTRIC SHOCK, CONNECT
TO PROPERLY GROUNDED OUTLETS ONLY, TO REDUCE THE RISK OF ELECTRIC SHOCK, KEEP
EXTENSION CORD CONNECTION DRY AND OFF THE GROUND.
INSPECT WARNING:
¾Spiders and insects can nest in the burners of this and any other grill, and cause the gas to flow improperly.
This is a very dangerous condition, which can cause a fire to occur behind and beneath the valve panel,
thereby damaging the grill and making it unsafe to operate. Inspect the grill twice a year.
WARNING
¾Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use.
DO NOT USE ALUMINUM FOIL TO LINE THE GRILL RACKS OR GRILL BOTTOM.
¾This can severely upset combustion airflow or trap excessive heat in the control area.
DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING
SAFETY PRACTICES TO AVOID
PERSONAL INJURY
When properly cared for, your grill will provide
safe, reliable service for many years. However,
extreme care must be used as the grill
produces intense heat that can increase
accident potential. When using this appliance
basic safety practices must be followed,
including the following:
Do not repair or replace any part of the grill
unless specifically recommended in this
manual. All other service should be referred to
a qualified technician.
This grill is not intended to be installed in or
recreational vehicles or boats
Children should not be left alone or unattended
in an area where the grill is being used. Do not
allow them to sit, stand or play in or around the
grill at any time.
Do not store items of interest to children
around or below the grill.
Do not permit clothing, pot holders or other
flammable materials to come in contact with or too
close to any grate, burner or hot surface until it has
cooled. The fabric could ignite and cause
personal injury.
For personal safety, wear proper apparel. Loose
fitting garments or sleeves should never be worn
while using this appliance. Some synthetic fabrics
are highly flammable and should not be worn while
cooking.
Only certain types of glass, heat-proof glass ceramic,
earthenware, or other glazed utensils are suitable for
grill use. These materials may break with sudden
temperature changes. Use only on low or medium
heat settings in accordance with the manufacturer’s
guidelines.
4
Section One

GENERAL SAFTY INFORMATION
Do not heat unopened food containers. A build-up
of pressure may cause the containers to burst.
Use a covered hand when opening the grill lid.
Never lean over an open grill.
When lighting a burner, pay close attention to what
you are doing. Make certain you are aware of which
burner you are lighting, so your body and clothing
remain clear of open flames.
When using the grill, do not touch the grill rack,
burner grate or immediate surroundings as these
areas become extremely hot and could cause burns.
Use only dry potholders. Moist or damp potholders
on hot surfaces may cause steam burns. Do not
use a towel or bulky cloth in place or potholders. Do
not allow potholders to touch hot portions of the grill
rack.
Grease is flammable. Let hot grease cool before
attempting to handle it. Do not allow grease
deposits to collect in the grease tray at the bottom
of the grill’s firebox. Clean the grease tray often.
Do not use aluminum foil to line the grill racks or
grill bottom. This can severely upset combustion air
flow or trap excessive heat in the control area.
For proper lighting and performance of the burners
keep the burner ports clean. It is necessary to clean
them periodically for optimum performance. The
burners will only operate in one position and must
be mounted correctly for safe operation.
Clean the grill with caution. To avoid steam burns,
do not use a wet sponge or cloth to clean the grill
while it is hot. Some cleaners produce noxious
fumes or can ignite if applied to a hot surface.
Turn off grill controls and make certain the grill is
cool before using any type of aerosol cleaner on or
around the grill. The chemical that produces the
spraying action could, in the presence of heat,
ignite or cause metal parts to corrode.
Do not use the grill to cook excessively fatty meats
or other products which promote flare – ups.
Do not operate the grill under unprotected
combustible constructions. Use only in well
ventilated areas. Do not use in buildings, garages,
sheds, breezeways or other such enclosed areas.
Keep the area surrounding the grill free from
combustible materials including, fluids, trash, and
vapors such as gasoline or charcoal lighter fluid. Do
not obstruct the flow of combustion and ventilation
air.
5
Section One

INSTALLATIONS INSTRUCTIONS
Make sure all packing material is removed from the grill, including the burner tie-down straps.
Electronic Ignition Battery Installation
The electronic ignition requires one AA battery be installed to operate. To install the battery
included with the grill, remove the battery box housing by using the threaded cap. Install the battery
with the positive pole facing toward you. Replace and tighten the battery box cap after the battery is
installed.
Installation of Warming Rack
Install the warming rack on to the warming rack bracket
6
Section Two

GAS REQUIREMENTS continued
General Information
Verify the type of gas supply to be used, either Natural Gas (NG) or Liquid Propane (LP), and
make sure the marking plate (located on the back of the grill) agrees with that the supply.
Note: Never attach an unregulated gas line to the appliance.
For Natural Gas installations, an installer must supply a gas shutoff valve that is easily accessible
to the grill.
All installer supplied parts must conform to local codes, or in the absence of local codes, with the
Natural Electrical Code, ANSI/NFPA 70-2002, and the National Fuel Gas Code, ANSI Z23. 1-2002.
All pipe sealants must be an approved type and resistant to the actions of LP gases.
This grill and its individual shutoff valve must be disconnected from the gas supply piping system
during any pressure testing of that system at test pressures in excess of ½ PSIG (3.5 kPa.).
The grill must be isolated from the gas supply piping system by closing its individual manual
shutoff valve during any pressure testing of the gas supply piping system at test pressures equal
to or less than ½ PSIG (3.5 kPa.).
The installation of this grill must conform with local codes, or in the absence of local codes, with
National Fuel Code, ANSI Z223.1a-2002.
Installation in Canada must be in accordance with the Standard Can1-b149.1 and or.2 (installation
code for gas burning appliances and equipment) and local codes.
Natural Gas Installation
The gas inlet supply pressure should be between 5” and 14” w.c. A step down regulator is
required if the line pressure is in excess of 14” w.c.
Check your local gas utility company or with local codes for instructions on installing gas supply
lines. Be sure to check on type and size of run, and how deep to bury the line. A minimum ½”
gas line is required. If the gas supply line is too small, the grill will not operated correctly
Any joint sealant used must be an approved type and be resistant to the actions of natural gas.
Place the installer supplied shutoff valve in an accessible location to enable the gas supply to be
cut off to the grill.
IMPORTANT: If there is ever a need to convert the grill’s original gas supply system from
LP to Natural Gas or vice versa, the conversion must be done by a service agent authorized
by Frontgate. This conversion will only be warranted if the service is provided by an
authorized service agent. All costs associated with a conversion including, but not limited
to the parts and service fees, are the responsibility of the grill owner.
7
Section Two

GAS REQUIREMENTS
Installation of the Nature Gas
The Nature Gas regulator has been factory installed. Attach the PVC Gas Hose to the regulator
(See drawing below).
Connect the other end of the PVC Gas Hose to the house gas line using the quick-connect fitting.
Liquid Propane (LP) Tank Installation
If grill is operated using L.P. (Liquid Propane) located the brass 3/8” flared fitting coming out of
the underside of the grill and attach the gas hose assembly provided with the grill. Attach the
other end of the gas hose assembly to a standard QCC-1 (screw- on) 20 lb. L.P. cylinder.
The L.P. cylinder must be provided with a shutoff valve terminating in an L.P gas supply
cylinder outlet specified, as applicable, for connection NO. 510 in the standard for compressed
gas cylinder valve outlet and inlet connection ANSI/CGA-V-1.
The L.P. gas supply cylinder must be constructed and marked in accordance with the
specification for L.P. gas cylinders of the U.S. Department of Transpiration (DOT) or the
National Standard of Canada, CAN/CAS-B339, “Cylinders, Spheres and Tubes for the
Transportation of Dangerous Goods.”
NEVER ATTACH AN UNREGULATED GAS LINE TO THE GRILL.
8
Section Two

TO MATCH – LIGHTING THE GRILL
If the burner will not light after several attempts, a burner can be match lit. If you have just
attempted to light the burner with the igniter, allow 5 minutes for any accumulated gas to
dissipate before attempting to match light the grill.
Keep your face and hands as far away from the grill as possible. Insert a lit extended
match or extended length lighter through the cooking grids to the burner you choose to
light. Press the burner control knob and rotate left to the HI setting. Continue to press the
knob in until the burner igniters. The burner should light immediately. If the burner does not
light in 4 seconds, turn the knob OFF, wait 5 minutes and try again.
Always turn the control knobs to the OFF position when not in use.
If the grill will not light after several attempts, check the Troubleshooting section of
this manual (p. 16-17).
Place a match in-between
the lighting rod, then insert
through the cooking grids to
the burner you have chosen
to light.
9
Section Three

OPTIONAL ROTISSERIE INSTALLATION
Locate and loosen the screws pre- attached on the left- hand rotisserie bracket. Slide the
rotisserie motor onto the rotisserie bracket and tighten the bracket screws to secure the
motor to the bracket. Plug the rotisserie motor into a 110/120 volt electric supply GFI
receptacle (6.5 amp min.).
Optional Rotisserie Operating Instructions
Attach the left- hand meat fork, and then center the meat
to be cooked on the rotisserie rod, then attach the right-
hand meat fork and push the forks firmly towards each
other. Tighten the wing nuts on the meat forks. For
some foods it may be necessary to wrap the food with
butcher’s string (never use nylon or plastic string) to
secure loose portions.
IMPORTANT: When using the rotisserie, remove the
warming rack.
See page 12 for lighting instructions for the rear
rotisserie burner. When the rear burner has reached
desired cooking temperature, insert the pointed end of
the rotisserie rod into the rotisserie motor shaft and
secure the other end of the rod in the right- hand bracket.
If needed, remove the cooking grates for more room.
Adjust the counterbalance weight to balance the heavier
side of the meat and avoid lopsided rotation of the
rotisserie motor. Turn the power switch to the ON
position to start the rotisserie motor.
The rotisserie motor is capable of
turning up to a 20lbs cut of meat or
poultry. When using the rotisserie, use
of the rear burner instead of the grill
burners is recommended. Light the rear
burner as described in the Lighting
Instructions, page 10. Also refer to the
Rotisserie instructions on page 13 for
additional guidance.
Note: It’s recommended to remove the
warming rack when using the rotisserie.
The high heat from the rear burner may
cause the warming rack to bend.
Note: Remove the rotisserie when not in
use.
10
Section Three

GAS HOOK UP continued
NEVER CONNECT AN UNREGULATED
GAS SUPPLY LINE TO THE APPLIANCE.
USE THE REGULATOR/HOSE
ASSEMBLY SUPPLIED.
This is a liquid propane configured grill.
Do not attempt to use a natural gas supply
unless the grill has been reconfigured for
natural gas use.
Total gas consumption (per hour) of this
stainless steel gas grill with all burners on
“HI”:
Main burners 60,000 Btu/hr.
Rotisserie burner 12,000 Btu/hr.
Total 72,000 Btu/hr..
L.P. TANK REQUIREMENT
A dented or rusty L.P. tank may be
hazardous and should be checked by your
L.P. supplier. Never use a cylinder with a
damaged valve. The L.P. gas cylinder
must be constructed and marked in
accordance with the specifications for L.P.
gas cylinders of the U.S. Department of
Transportation (DOT) or the National
Standard of Canada, CAN/CSA-B339,
Cylinders, Spheres and Tubes for
Transportation of Dangerous Goods; and
Commission, as applicable. Overfilling
prevention device (OPD) shall be provided
on cylinder & QCCI connection on the
cylinder valve, ANSI/CGA-V-1. The
cylinder supply system must be arrange
for vapor withdrawal. The cylinder must
include a collar to protect the cylinder
valve. The cylinder must be provided with
a shut off valve terminating in an L.P. gas
supply cylinder valve outlet specified, as
applicable, for connection type
QCC1 in the standard for compressed gas
cylinder valve outlet and inlet connection
ANSI/CGA-V-1.
Manifold pressure: 10”(25.4cm) water
column (W.C.).
L.P. GAS HOOK-UP
Ensure that the rubber “O” Ring on the LP
cylinder valve are in place and that the
hose does not come into contact with the
grease tray or the grill head.
CONNECTION
Your stainless steel grill is equipped with
gas supply orifices for use only with liquid
propane gas. It is also equipped with a high
capacity hose/regulator assembly for
connection to a standard 20lb. L.P. cylinder
(18-1/4” (46.35cm) high, 12-1/4”(31cm)
diameter). To connect the L.P. gas supply
cylinder, please follow the steps below:
1. Make sure tank valve is in its full off
position (turn clockwise to stop)
2. Check tank valve to assure it has
proper external male threads (type 1
connection per ANSIZ21.81)
3. Make sure all burner valves are in their
off position.
4. Inspect valve connections, port, and
regulator assembly. Look for any
damage or debris. Remove any debris.
Inspect hose for damage. Never
attempt to use damaged or obstructed
equipment. See your local L.P. gas
dealer for repair.
11
Section Three

GAS HOOK UP
5. When connecting regulator assembly to
the valve, hand tighten the quick
coupling nut clockwise to a complete
stop. Do not use a wrench to tighten.
Use of a wrench may damage the quick
coupling nut and result in a hazardous
condition.
6. Open the tank valve fully
(counterclockwise). Use a soapy water
solution to check all connections for
leaks before attempting to light the grill,
see below. If a leak is found, turn the
tank valve off and do not use the grill
until a local L.P. gas dealer can make
repairs.
To disconnect L.P. gas cylinder:
1. Turn the burner valves off.
2. Turn the tank valve off fully (turn
clockwise to stop).
3. Detach the regulator assembly from the
tank valve by turning the quick coupling
nut counterclockwise.
INSTALLER FINAL CHECK LIST
9Specified clearance maintained
24”(61cm) from combustibles.
9All internal packaging removed.
9Knobs turn freely.
9Burners are tight and sitting properly
on orifices.
9Pressure regulator connected and set.
Gas connections to grill using hose &
regulator assembly provided (pre-set
for 11.0” water column).
9Unit tested and free of leaks.
9User informed of gas supply shut off
valve location
USER, PLEASE RETAIN THESE
INSTRUCTIONS FOR FUTURE
REFERENCE.
PROPANE CYLINDER CAUTIONS
a) Do Not store a spare LP-gas
cylinder under or near this
appliance.
b) NEVER fill the cylinder beyond 80
percent full.
c) If the information in “a” and “b” is
not followed exactly, a fire causing
death or serious injury may occur.
12
Section Three
Section Four

LEAK TESTING
GENERAL
Although all gas connections on the grill are
leak tested at the factory prior to shipment, a
complete gas tightness check must be
performed at the installation site due to
possible mishandling in shipment, or excessive
pressure unknowingly being applied to the unit.
Periodically check the whole system for leaks
following the procedures listed below. If the
smell of gas is detected at anytime you should
immediately check the entire system for leaks.
BEFORE TESTING
Make sure that all packing material is removed
from the grill including the burner tie-down
straps.
DO NOT SMOKE WHILE LEAK TESTING.
NEVER PERFORM LEAK TEST WITH AN
OPEN FLAME.
Make a soap solution of one part liquid
detergent and one part water. You will need a
spray bottle, brush, or rag to apply the solution
to the fittings. For the initial leak test, make
sure the L.P. cylinder is full.
TO TEST
1. Make sure the control valves are in the “OFF”
position, and turn on the gas supply.
2. Check all connections from the LP gas
regulator and supply valve up to and including
the connection to the manifold pipe assembly
(the pipe that goes to the burners). Soap
bubbles will appear where a leak is present.
3. If a leak is present, immediately turn off the
gas supply and tighten the leaky fittings.
4. Turn the gas back on and recheck.
5. Should the gas continue to leak from any of
the fittings, turn off the gas supply and contact
customer service at 1-800-537-8484.
Only those parts recommended by the
manufacturer should be used on the grill.
Substitution will void the warranty. Do not use
the grill until all connections have been
checked and do not leak.
13
Section Five

GRILL LIGHTING INSTRUCTIONS continued
TO LIGHT THE GRILL BURNER:
Make sure all knobs are “OFF” then turn on
the gas supply from the LP tank. Always
keep your face and body as far from the
grill as possible when lighting.
Your stainless steel grill has an exclusive
patented built-in ignition. The igniter is built
in to the valve. To ignite each burner simply
push and turn the control knobs to the HI
setting, you will hear the valve click as it
sends a spark to the pilot flame. If the
burner does not light wait 5 minutes for any
excess gas to dissipate and then retry.
WARNING: Always keep your face and body
as far away from the burner as possible
when lighting.
TO MATCH LIGHT THE GRILL
If the burner will not light after several attempts
then the burner can be match lit.
Lighting rod instruction:
Match light extension rod
Use this device to match light your burners
Simply place a lighted match between the coils
on the end of the extension rod and hold next
to the burner to ignite.
If you’ve just attempted to light the burner
with the igniter, allow 5 minutes for any
accumulated gas to dissipate. Keep your
face and hands as far away from the grill
as possible. Insert a lit match attached to
the lighting rod through the cooking grids to
the burner.(see next page) Press the
control knob and rotate left to the HI/Light
setting, continue to press the knob until the
burner ignites. Burner should light
immediately. If the burner does not light in
4 seconds turn the knob off, wait 5 minutes
and try again.
TO LIGHT THE ROTISSERIE BURNER:
Open the lid; push the knob for about 5
seconds without rotating. This will allow
time for the gas to flow into the rear burner.
Continue pushing for 5 seconds then turn
the knob to the “IGNITE/HI” position, then
press the igniter button to light the
rotisserie burner. If the burner does not
light, turn the control knob to “OFF”. If the
igniter does not function, follow the
instruction above for match lighting.
Keep a spray bottle of soapy water
near the gas supply valve and check
the connections before each use.
Do not attempt to light the grill if odor
of gas is present. Call for service 1-
800-537-8484
14
Section Five
CAUTION: PLEASE TAKE OFF THE
WARMING RACK WHEN USING THE
ROTIS BURNER. THE HIGH HEAT
COMING FROM THE ROTIS BURNER
MAY CAUSE THE WARMING RACK TO
BEND.

GRILL LIGHTING INSTRUCTIONS
FLAME CHARACTERISTICS
Check for proper burner flame
characteristics.
Burner flames should be blue and stable
with no yellow tips, excessive noise, or
lifting. If any of these conditions exist call
our customer service line. If the flame is
yellow, it indicates insufficient air. If the
flame is noisy and tends to lift away from
the burner, it indicates too much air.
Each burner is adjusted prior to
shipment; however, variations in the
local gas supply may make minor
adjustments necessary.
Visually check the burner flames prior to
each use,The flames should look like this
picture,if they do not ,refer to the
burner maintenance part of this manual
15
Section Five

LIGHTING ILLUSTRATIONS
1. Make sure the lid is open.
2. Push and turn one of Main Burner
knob slowly to IGNITE/HI, burner should
light immediately.
1. Push and turn Rear Burner knob
slowly to IGNITE/ON, hold in until the
burner is lit. Once it is lit, continue to
press and hold for another 15 seconds
to ensure the burner stays lit. If burner
does not light up, turn the knob to OFF
and repeat the lighting procedure.
3. If burner does not light up, turn the
knob to OFF and repeat the lighting
procedure. If burner does not light up
after step 2, turn the knob OFF, wait for
5 minutes, and repeat the lighting
procedure or light by match
2. If burner does not light up after step
2, turn the knob OFF, wait for 5
minutes, and repeat the lighting
procedure or light by match
To light the Main Lid To light the Rear Burner
16
Section Six

CARE AND MAINTENANCE
STAINLESS STEEL
The grill is made from non-rusting and
non-magnetic stainless steel. There are
many different stainless steel cleaners
available. Always use the mildest cleaning
procedure first, scrubbing in the direction
of the grain. To touch up noticeable
scratches in the stainless steel, sand very
lightly with dry 100 grit emery paper in the
direction of the grain. Specks of grease
can gather on the surfaces of the stainless
steel and bake on to the surface and give
the appearance of rust. For removal
always use the mildest stainless sponges
in conjunction with a mild stainless steel
cleaner.
GRILL RACK
The easiest way to clean the grill is
immediately after cooking is completed
and after turning off the flame. Wear a
barbeque mitt to protect your hand from
the heat and steam. Dip a brass bristle
barbeque brush in tap water and scrub the
hot grill. Dip the brush frequently in the
bowl of water. Steam, created as water
contacts the hot grill, assists the cleaning
process by softening any food particles.
The food particles will fall and burn. If the
grill is allowed to cool before cleaning,
cleaning will be more difficult.
ENSURE THAT THE GAS SUPPLY AND
THE KNOBS ARE IN THE “OFF”
POSITION.
MAIN GRILL BURNER CLEANING
Ensure the gas supply is off and the knobs
are in the “OFF” position. Make sure the grill
is cool. Clean the exterior of the burner with a
wire brush. Clear stubborn scale with a metal
scraper. Clear any clogged ports with a
straightened paper clip. Never use a wooden
toothpick as it may break off and clog the port.
Please note if insects or other obstructions
are blocking the flow of gas through the
burner, and if so you will need to call our
customer service line.
GREASE TRAY CLEANING:
The grease tray should be emptied and wiped
down periodically and washing a mild
detergent and warm water solution. A small
amount of sand or cat litter may be placed in
bottom of grease tray to absorb the grease.
Check the grease tray frequently, don’t allow
excess grease to accumulate and overflow
out of the grease tray.
17
Section Six
GRILL BURNERS
Extreme care should be taken when
removing a burner as it must be
correctly centered on the orifice before
any attempt is made to relight the grill.
Frequency of cleaning will depend on
how often you use the grill.

CARE AND MAINTENANCE continues
BURNER CLEANING:
1. Turn off the gas supply, and make sure
all the knobs are in the “OFF” position.
2. Wait for the grill to cool.
3. Clean the exterior of the burner with a
wire brush. Use a metal scraper to
remove stubborn stains.
4. Clear clogged port with a straightened
paper clip. Never use a wooden
toothpick as it may break off and clog
the port
5. If insects or other obstructions are
blocking the flow of gas through the
burner, call customer service at
1-800 537-8484
1. Make sure to center the burner over the
orifice.
STAINLESS STEEL :
There are many different stainless steel
cleaners available. Always use the mildest
cleaning procedure first, scrubbing
in the direction of the grain. Do not use
steel wool as it will scratch the surface. To
touch up noticeable scratches in the
stainless steel, sand very lightly with dry
100 grit emery paper in the direction of the
grain.
BURNER GRATE:
The top burner grate is stainless steel. To
avoid burns do not clean a hot grate. They
may be wiped while in place with hot,
soapy water, rinsed and wiped dry. Never
immerse a hot grate in water.
18
Section Six

TROUBLE SHOOTING
SPIDER AND INSECT WARNING!!!
Spiders and small insects occasionally
spin webs or make nests in the grill burner
tubes during transit and warehousing.
These webs can lead to gas flow
obstruction which could result in a fire in
and around burner tubes. This type of fire
is known as “FLASH-BACK” and can
cause serious damage to your grill and
create an unsafe operating condition for
the user.
Although an obstructed burner tube is not
the only cause of “FLASH-BACK”, it is the
most common cause.
To reduce the chance of “FLASH-BACK”,
you must clean the burner tubes before
assembling your grill, and at least once a
month in late summer or early fall when
spiders are most active. Also perform this
burner tube cleaning procedure if your grill
has not been used for an extended period
of time.
WHEN TO LOOK FOR SPIDERS
You should inspect the burners at least
once a year or immediately after any of the
following conditions occur:
1. The smell of gas in conjunction with the
burner flames appearing yellow.
2. The grill does not reach temperature.
3. The grill heats unevenly.
4. The burners make popping noises.
BEFORE CALLING FOR SERVICE
If the grill does not function properly, use
the following check list before contacting
your dealer for service. You may save the
cost of a service call.
19
Section Seven