Frontgate FG388LP-SD Product information sheet

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Installation Instructions and Use & Care Guide
MODEL NUMBERS:
FG388LP-SD, FG388LP-GD, FG388NG-SD, FG388NG-GD
CINMAR ITEM NUMBERS:
28423 STS LP, 28423 GLA LP, 28423 STS NG, 28423 GLA NG
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FRONTGATE
Thank you for purchasing the Frontgate Professional Grill to meet your grill needs.
We're confident your new grill will provide you excellent performance, lasting value,
and many years of enjoyment.
For future reference, please record your Frontgate Grill purchase:
Frontgate Model Number:___________________________________________
Serial Number:____________________________________________________
Gas Type:________________________________________________________

Serious or fatal injury can occur if you don't
follow instructions.
Fatal injury can occur if you don't immediately
follow instructions.
TABLE OF CONTENTS
Table of Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Grill Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Gas Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Gas Hook-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
Leak testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Grill Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-16
Match Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Rotisserie Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Rotisserie Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-24
Ordering Replacement Parts Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Grill Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-28
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
GENERAL SAFETY INFORMATION
Your safety and the safety of others are very important
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety
messages.
This is the safety alert symbol.
This symbol alerts you to potential hazards that can cause fatal injuries. All safety messages will follow the
safety alert symbol and either the word "DANGER" or "WARNING". These words mean:
All safety messages will tell you what the potential hazard is, tell you how to reduce the change of injury, and tell you what
can happen if the instructions are not followed.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame
3. Open lid
4. If door continues, keep away from the
appliance and immediately call your
gas supplier or your fire department.
WARNING.
1. Do not Store or use gasoline or other
flammable liquids or vapors in the vicinity
of this or any other appliance
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
1
INSTALLER: Please retain these instructions with the owner so that
they may maintain them for future reference.

WARNING
•Combustion byproducts produced when using this product contain chemicals known to the State of California
to cause cancer, birth defects, or other reproductive harm.
•Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily
injury, death, or property damage.
•Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces,
grill housing, lid or any other grill parts while the grill is in operation, or until the gas grill has cool down after use.
•Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
GENERAL SAFETY INFORMATION
continued
TESTED IN ACCORDANCE WITH ANSI Z21.58b CSA 1.6b-2006 STANDARD FOR
OUTDOOR COOKING GAS APPLIANCE. THIS GRILL IS FOR OUTDOOR USE ONLY.
Grill Installation Codes
Check your local building codes for the proper method of installation, in the absence of local codes, this unit should be
installed in accordance with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Storage and Handling of Liquefied
Petroleum Gases, ANSI / NFPA B19.2 or CSA B149.1 Natural Gas and Propane installation code, and the National
Electrical Code, ANSI / NFPA 70.
Correct LP Gas Tank Use
LP gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas tank, not included with grill. Never
connect your gas grill to an LP gas tank that exceeds this capacity.
CAUTION: BEWARE OF FLASHBACK!
If an external electrical source is utilized: The outdoor cooking gags appliance, when installed, must be electrically
grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA
70, or the Canadian Electrical Code, CSA C22.1.
NOTE: The normal flow of gas through the regulator and hose assembly can create a humming noise. A low volume of
noise is perfectly normal and will not interfere with operation of the grill. If humming noise is loud and excessive you may
need to purge air from the gas line or reset the regulator excess gas flow device. This purging procedure should be done
every time a new LP gas tank is connected to your grill.
CAUTION: Spiders and small insects occasionally spider webs or make nests in the grill burner tubes during transit and
warehousing. These webs can lead to gas flow obstruction, which could result in a fire in and around burner tubes. This
type of fire is known as "FLASH-BACK" and can cause serious damage to your grill and create an unsafe operating
condition for the user.
Although an obstructed burner tube is not the only cause of "FLASH-BACK", it is the most common cause.
To reduce the chance of "FLASH-BACK", you must clean the burner tubes at least once a month in late summer or early
fall when spiders are most active. Also perform this burner tube cleaning procedure if your grill has not been used for an
extended period of time. A clogged tube can be lead to a fire beneath the grill.
2

GENERAL SAFETY INFORMATION
continued
LP - GAS SUPPLY SYSTEM
•A20 lbs tank of approximately 12 1/4 inches in diameter by
18 1/4 inches high is the maximum size LP gas tank to use.
•This safety feature prevents the tank from being overfilled, which
can cause malfunction of the LP gas tank, regulator and/or grill.
•The LP gas supply cylinder to be used must be constructed and
marked in accordance with the specifications for LP - Gas
cylinder of the U.S. Department of Transportation (DOT) or the
National Standard of Canada, CAN/CSA - B339, cylinders,
Spheres and Tubes for Transportation of Dangerous Goods and
Commission.
•The LP gas tank must have a shutoff valve terminating in an LP
valve outlet that is compatible with a Type 1. LP gas supply
cylinder must have a shut off valve terminating in a valve outlet
specified for connection type QCC1 in the standard for
compressed gas cylinder valve outlet and inlet connection
ANSI/CGA-V-1 as applicable. LP gas supply cylinder must be
fitted with an Overfill Protection Device (O.P.D.) The LP gas tank
must also have a safety relief device that has a direct connection
with the vapor space of the tank.
•The tank supply system must be arranged for vapor withdrawals.
•The LP gas tank used must have a collar to protect the tank
valve.
•Place dust cap on cylinder valve outlet whenever the cylinder s
not in use. Only install the type of dust cap on the cylinder valve
outlet that is provided with the cylinder valve. Other types of
caps or plugs may result in leakage of propane.
•Never connect an unregulated LP gas tank to your gas grill.
•This outdoor cooking gas appliance is equipped with a high
capacity hose/regulator assembly for connection to a standard
20 lb. Liquid propane cylinder.
•Have your LP gas tank filled by a reputable propane gas dealer
and visually inspected and re-qualified at each filling.
•Do not store a spare LP gas cylinder under or near this
appliance.
•Never fill the cylinder beyond 80 percent full.
•If the information is not followed exactly, a fire resulting
in death or serious injury could occur.
•Always keep LP gas tanks in an upright position.
•Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
•Storage of an outdoor cooking gas appliance indoors is
permissible only if the cylinder is disconnected and removed
from the outdoor cooking gas appliance.
•This outdoor working gas appliance is not intended to be
installed in or on boats, or recreational vehicles.
•When your gas grill is not in use the gas must be turned off at
the LP Gas tank.
•The gas must be turned off at the supply cylinder when the
outdoor cooking gas appliance is not in use.
•LP gas tank must be stored outdoors in a well ventilated area
and out of reach of children. Disconnected LP gas tanks must
not be stored in a building, garage or any other enclosed area.
PROPER PLACEMENT AND CLEARANCE
OF GRILL
•Never use your gas grill in a garage, porch, shed, breezeway or
any other enclosed area. Your gas grill is to be used outdoors
only.
•DO NOT install this unit into combustible enclosures.
•Minimum clearance from sides and back of unit to
combustible construction, 24 inches (61 cm) from sides
and 24 inches (61 cm) from back.
•DO NOT use this appliance under overhead combustible
surfaces. This outdoor cooking gas appliance is not
intended to be installed in or on recreational vehicles
and/or boats.
•DO NOT obstruct the flow of ventilation air around the gas grill
housing. Only use the regulator and the hose assembly
supplied with your gas grill. Replacement regulators and hose
assemblies must be those specified in this manual.
•The regulator and hose assembly must be inspected before
each use of the grill and after every LP tank change. If there
is excessive abrasion or wear or if the hose is cut, it must be
replaced prior to the grill being put into operation. The
replacement hose assembly shall be that specified by the
manufacturer.
•The pressure regulator and hose assembly supplied with
the outdoor cooking gas appliance must be used. Never
substitute other types of regulators. Contact Customer Service
for manufacturer specified replacement parts.
•This outdoor cooking gas appliance is equipped with a pressure
regulator that complies with the standard for Pressure
Regulating Valve for LP Gas ANSI/UL 144.
•DO NOT use briquettes of any kind in the grill.
•This grill is designed for optimum performance without the use
of briquettes. DO NOT place briquettes on the radiant as this
will block off the area for the grill burners to vent. Adding
briquettes can damage ignition components and knobs, and
void the warranty.
•Keep the back and side cart free and clear from debris.
•Keep any electrical supply cord, or the rotisserie motor cord
away from the heated areas of the grill.
•Never use the grill in extremely windy conditions. If located in
a consistently windy area (oceanfront, mountaintop, etc.) a
windbreak will be required. Always adhere to the
specified clearance.
•Never use a dented or rusty propane tank.
•While lighting, keep your face and hands as far away from the
grill as possible.
•Burner adjustment should only be performed after the burner
has cooled.
3

GENERAL SAFETY INFORMATION
continued
ROTISSERIE DRIVE MOTOR - USE ONLY FOR OUTDOORS, DO NOT EXPOSE
TO RAIN.
CAUTION: TO ENSURE CONTINUED PROTECTION AGAINST RISK OF ELECTRIC
SHOCK, CONNECT TO PROPERLY GROUNDED OUTLETS ONLY, TO REDUCE THE
RISK OF ELECTRIC SHOCK, KEEP EXTENSION CORD CONNECTION DRY AND OFF
THE GROUND.
INSECT WARNING:
•Spiders and insects can nest in the burners of this and any other grill, and cause the gas to flow
improperly. This is a very dangerous condition, which can cause a fire to occur behind and
beneath the valve panel, thereby damaging the grill and making it unsafe to operate. Inspect
the grill twice a year.
WARNING: Keep a spray bottle of soapy water near the gas supply valve and check
the connections before each use.
DO NOT USE ALUMINUM FOIL TO LINE THE GRILL RACKS OR GRILL BOTTOM.
DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING
SAFETY PRACTICES TO AVOID PERSONAL INJURY
When properly cared for, your grill will provide safe, reliable service for many years. However,
extreme care must be used as the grill produces intense heat that can increase accident potential.
When using this appliance basic safety practices must be followed, including the following:
• DO NOT repair or replace any part of the grill unless specifically recommended in this manual.
All other service should be referred to a qualified technician. This grill is not intended to be
installed in or on recreational vehicles or boats.
•Children should not be left alone or unattended in an area where the grill is being used. Do not
allow them to sit, stand or play in or around the grill at any time. DO NOT store items of
interest to children around or below the grill.
•DO NOT permit clothing, pot holders or other flammable materials to come in contact with or
too close to any grate, burner or hot surface until it has cooled. The fabric could ignite and
cause personal injury.
•For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be
worn while using this appliance. Some synthetic fabrics are highly flammable and should not
be worn while cooking.
•Only certain types of glass, heat-proof glass, ceramic, earthenware, or other glazed utensils
are suitable for grill use. These materials may break with sudden temperature changes. Use
only on low or medium heat settings in accordance with the manufacturers guidelines.
4

GENERAL SAFETY INFORMATION
continued
•DO NOT heat unopened food containers. A build-up of pressure may cause the containers
to burst.
•Use an oven mit when opening the grill lid.
•NEVER lean over an open grill.
•When lighting a burner, pay close attention to what you are doing. Make certain you are aware
of which burner you are lighting, so your body and clothing remain clear of any open flames.
•Grease is flammable. Let hot grease cool before attempting to handle it. DO NOT allow
grease deposits to collect in the grease tray at the bottom of the grill's firebox.Clean the
grease tray often.
•DO NOT use aluminum foil to line the grill racks or grill bottom.
•For proper lighting and performance of the burners, keep the burner ports clean. It is necessary
to clean them periodically for optimum performance. The burners will only operate in one
position and must be mounted correctly for safe operation.
•Clean the grill with caution. To avoid steam burns, do not use a wet sponge or cloth to clean
the grill while it is hot. Some cleaners produce noxious fumes or can ignite if applied to a
hot surface.
•Turn off grill controls and make certain the grill is cool before using any type of aerosol cleaner
on or around the grill. The chemical that produces the spraying action could, in the presence of
heat, ignite or cause metal parts to corrode.
•DO NOT use the grill to cook excessively fatty meats or other products which promote
flare-ups.
•DO NOT operate the grill under unprotected combustible construction. Use only in well
ventilated areas. DO NOT use in buildings, garages, sheds, breezeways or other such
enclosed areas.
•Keep the area surrounding the grill free from combustible materials including: fluids, trash,
and vapors such as gasoline or charcoal lighter fluid. DO NOT obstruct the flow of combustion
and ventilation air.
5

Grill Features
1. Roll Top Hood 11. LP Rollout Tank Tray
(
For LP Grills only
)
2. Rotis Motor
3. Side Shelf - Left 12. Drip Tray
4. Utensil Drawer 13. Rotis Meat Fork Storage Slot
5. Towel Bar 14. Rotis Motor Storage Slot
6. Control Knob: Rear Infrared Burner 15. Side Burner Cover Storage
7. Control Knobs: Main Burners 16. Rotis Spit Storage Access Hole
8. Side Burner 17. Internal Grill Light Switch
9. Control Knobs: Side Burner 18. LP Tank Tray Lock
10. Control Knob: Searing Burner 19. Battery Box Housing
1
2
3
4
5
6
10
8
9
11
12
13
14
15
16
17
18
6
7
19

INSTALLATION INSTRUCTIONS
Make sure all packing material is removed from the grill, including the burner tie-down straps.
ELECTRONIC IGNITION BATTERY INSTALLATION
The electronic ignition required one AA battery be installed to operate. To install the
battery included with the grill: 1) Remove the battery box housing by loosening the threaded cap;
2) Install the battery with the positive pole facing toward you; 3) Replace and tighten the
battery box cap after the battery is installed.
INSTALLATION OF WARMING RACK
Install the warming rack on to the warming rack bracket.
7
+
P
1
2
3
Warming Rack
Bracket

INSTALLATION INSTRUCTIONS
SIDE SHELF WITH UTILITY DRAWER
1. Locate uninstalled side shelf with utility drawer, and remove packaging materials.
2. Pull the drawer all the way out from shelf. Press the drawer slide release levers, and
remove drawer. (See Fig. 1 & 2)
3. Locate and loosen (but don't remove) the four (4) side shelf bolts on the left side
of the grill using a socket wrench or adjustable wrench (See Fig. 3) allow approximately
1/4" space between the bolt head and side of grill.
4. Attach the left side shelf by lining up the side shelf keyhole slots on the right-hand side
of shelf with the 4 bolts on the side of the grill, and slide onto the bolts (See Fig. 4).
5. Tighten the 4 bolts firmly to secure the side shelf to the side of the grill.
6. Re-install the drawer into the side shelf.
Slide Release
Lever
Fig. 1 Fig. 2
Fig. 3 Fig. 4
8

GAS REQUIREMENTS
9
GENERAL INFORMATION
Verify the type of gas supply to be used, either Natural Gas (NG) or Liquid Propane (LP), and
make sure the marking plate (located inside the cart door) agrees with that the supply.
Note: Never attach an unregulated gas line to the appliance.
For Natural Gas installations, a professional installer must supply a gas shutoff valve that is easily
accessible to the grill.
All installer supplied parts must conform to local codes, or in the absence of local codes, with the
Natural Electrical Code, ANSI/NFPA 70-2002, and the National Fuel Gas Code, ANSI Z23. 1-2002.
All pipe sealants must be an approved type and resistant to the actions of LP gases.
This grill and its individual shutoff valve must be disconnected from the gas supply piping system
during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 kPa.).
The grill must be isolated from the gas supply piping system by closing its individual manual
shutoff valve during any pressure testing of the gas supply piping system at test pressures equal
to or less than 1/2 PSIG (3.5 kPa.).
The installation of this grill must conform with local codes, or in the absence of local codes, with
National Fuel Code, ANSI Z223.1a-2002.
Installation in Canada must be in accordance with the Standard Can1-b149.1 and or.2 (installation
code for gas burning appliances and equipment) and local codes.
NATURAL GAS INSTALLATION
The gas inlet supply pressure should be between 6” and 9” w.c. for Natural gas installation.
A step down regulator is required if the line pressure is in excess of 14” w.c.
Check your local gas utility company or with local codes for instructions on installing gas supply
lines. Be sure to check on type and size of run, and how deep to bury the line. A minimum 1/2"
gas line is required. If the gas supply line is too small, the grill will not operate correctly.
Any joint sealant used must be an approved type and be resistant to the actions of natural gas.
Place the installer supplied shutoff valve in an accessible location to enable the gas supply to be
cut off to the grill.
IMPORTANT: If there is ever a need to convert the grill’s original gas supply system from
LP to Natural Gas or vice versa, the conversion must be done by a service agent authorized
by Frontgate. This conversion will only be warranted if the service is provided by an
authorized service agent. All costs associated with a conversion including, but not limited
to the parts and service fees, are the responsibility of the grill owner.

GAS REQUIREMENTS
10
continued
INSTALLATION OF NATURAL GAS
The Natural Gas regulator and PVC Gas hose have been factory installed.
Connect the other end of the PVC Gas Hose to the house gas line using the
3/8 quick-connect fitting.
LIQUID PROPANE (LP) TANK INSTALLATION
The LP Gas Regulator and PVC Gas Hose have been factory installed. If grill is operated using
L.P. (Liquid Propane) attach the other end of the gas hose assembly to a standard QCC-1
(screw-on) 20 lb. L.P. cylinder.
The L.P
. gas supply cylinder must be constructed and marked in accordance with the specification
for L.P
. gas cylinders of the U.S. Department of Transportation or the National Standard of Canada,
CAN/CAS-B339, "Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods".
The L.P. cylinder must meet standard requirements including a shutoff valve terminating in an L.P.
gas supply cylinder outlet specified, as applicable, for connection No. 510 in the standard for
compressed gas cylinder valve outlet and inlet connection ANSI/CGA-V-1.
If you choose to connect to an L.P. source other than a 20 lbs. L.P. cylinder, it MUST be
professionally installed in accordance with local codes with a gas inlet supply pressure between 11"
to 14" w.c. A step down regulator is required if the line pressure is in excess of 14" w.c.
NEVER ATTACH AN UNREGULATED GAS LINE TO THE GRILL.

GAS HOOK UP
NEVER CONNECT AN UNREGULATED
GAS SUPPLY LINE TO THE APPLIANCE.
USE THE REGULATOR/HOSE
ASSEMBLY SUPPLIED.
If this is a liquid propane configured grill. DO NOT
attempt to use a natural gas supply unless the
grill has been re-configured for natural gas use.
Total gas consumption (per hour) of this stainless
steel gas grill with all burners on "HI":
Main Burners 52,000 BTU/hr.
Side Burners 24,000 BTU/hr.
Bottom Infrared Burner 18,000 BTU/hr.
Rear Infrared Burner 13,000 BTU/hr.
TOTAL 107,000 BTU/hr.
L.P
. TANK REQUIREMENTS
Adented or rusty L.P. tank may be hazardous
and should be checked by your L.P. supplier.
Never use a cylinder with a damaged valve.
The L.P
. gas cylinder must be constructed and
marked in accordance with the specifications for
L.P. gas cylinders of the U.S. Department of
Transportation (DOT) or the National Standard of
Canada, CAN/CSA-B339, Cylinders, Spheres and
Tubes for Transportation of Dangerous Goods;
and Commission, as applicable. Overfilling
Prevention Device (OPD) shall be provided on
cylinder & QCCI connection on the cylinder valve,
ANSI/CGA-V-1. The cylinder supply system must
be arranged for vapor withdrawal. The cylinder
must include a collar to protect the cylinder valve.
The cylinder must be provided with a shut off
valve terminating in an L.P. gas supply cylinder
valve outlet specified, as applicable, for connec-
tion type QCC1 in the standard for compressed
gas cylinder valve outlet and inlet connection
ANSI/cGA-V-1.
Manifold operating pressure: 10" water
column (W.C.).
L.P. GAS HOOK-UP
Ensure that the rubber "O" Ring on the LP
cylinder valve are in place and that the hose
does not come into contact with the grease
tray or the grill head.
CONNECTION
Your grill is equipped with gas supply orifices for
use only with liquid propane gas. It is also
equipped with a high capacity hose/regulator
assembly for connection to a standard 20lb. L.P
.
cylinder (18" high, 12-1/4" diameter). To connect
the L.P
. gas supply cylinder, please follow the
steps below:
1. Make sure tank valve is in its full OFF
position (turn clockwise to stop).
2. Check tank valve to assure it has
proper external male threads (type 1
connection per ANSI XZ21.81)
3. Make sure all burner valves are in
their OFF position.
4. Inspect valve connections, port and
regulator assembly. Look for any
damage or debris. Remove any debris.
Inspect hose for damage. Never
attempt to use damaged or obstructed
equipment. See your local L.P. gas
dealer for repair.
11

GAS HOOK UP
CONNECTION (cont.)
5. When connecting regulator assembly to
the valve, hand tighten the quick coupling
nut clockwise to a complete stop. DO NOT
use a wrench to tighten. Use of a
wrench may damage the quick coupling
nut and result in a hazardous condition.
6. Open the tank valve fully (counter-
clockwise). Use a soapy water solution
to check all connections for leaks before
attempting to light the grill, see below. If
a leak is found, turn the tankvalve off
and do not use the grill until a local L.P.
gas dealer can make repairs.
TO DISCONNECT L.P. GAS CYLINDER:
1. Turn the burner valves OFF.
2. Turn the tank valve OFF fully (turn
clockwise to stop).
3. Detach the regulator assembly from the
tank valve by turning the quick coupling
nut counter-clockwise.
12
continued
FINAL CHECK LIST
√Specified clearance maintained
24" (61 cm) from combustibles.
√All internal packaging removed.
√Knobs turn freely.
√Burners are tight and sitting
properly on orifices.
√Pressure regulator connected and
set. Gas connections to grill using
hose & regulator assembly provided
(pre-set for 11.0" water column).
√Unit tested and free of leaks.
√User informed of gas supply shut
off valve location.
USER, PLEASE RETAIN THESE
INSTRUCTIONS FOR FUTURE
REFERENCE.
PROPANE CYLINDER CAUTIONS
a) DO NOT store a spare LP-gas
cylinder under or near this
appliance.
b) NEVER fill the cylinder beyond 80
percent full.
c) If the information in "a" and "b" is
not followed exactly, a fire causing
death or serious injury may occur.

LEAK TESTING
GENERAL
Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete
gas tightness check must be performed at the installation site due to possible mishandling in
shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the
whole system for leaks following the procedures listed below. If the smell of gas is detected at
anytime you should immediately check the entire system for leaks.
BEFORE TESTING
Make sure that all packing material is removed from the grill including the burner tie-down straps.
DO NOT SMOKE WHILE LEAK TESTING.
NEVER PERFORM LEAK TEST WITH AN OPEN FLAME.
Make a soap solution of one part liquid detergent and one part water. You will need a spray bottle,
brush, or rag to apply the solution to the fittings. For the initial leak test, make sure the L.P. cylinder
is full.
TO TEST
1. Make sure the control valves are in the "OFF" position, and turn on the gas supply.
2. Check all connections from the LP gas regulator and supply valve up to and including
the connection to the manifold pipe assembly (the pipe that goes to the burners).
Soap bubbles will appear where a leak is present.
3. If a leak is present, immediately turn off the gas supply and tighten the leaky fittings.
4. Turn the gas back on and re-check.
5. Should the gas continue to leak from any of the fittings, turn off the gas supply and
contact Customer Service at 1-800-537-8484.
Only those parts recommended by the manufacturer should be used on the grill.
Substitution will void the warranty. Do not use the grill until all connections have been
checked and do not leak.
13

GRILL LIGHTING INSTRUCTIONS
14
TO LIGHT THE MAIN GRILL BURNER(S):
Make sure all knobs are "OFF" then turn on the gas supply from the LP tank. Always keep your
face and body as far from the grill as possible when lighting.
Your grill has an exclusive built-in ignition. The igniter is built into the valve. To ignite each burner
simply push and turn the control knobs to the HI setting, you will hear the valve click as it sends
a spark to the pilot flame. If the burner does not light wait 5 minutes for any excess gas to
dissipate and then retry.
WARNING: Always keep your face and body as far away from the burner as
possible when lighting.
KEEP A SPRAY BOTTLE OF SOAPY WATER NEAR THE GAS SUPPLY VALVE
AND CHECK THE CONNECTIONS BEFORE EACH USE.
DO NOT ATTEMPT TO LIGHT THE GRILL IF ODOR OF GAS IS PRESENT.
TO MATCH LIGHT THE GRILL
If the burner will not light after several attempts then the burner can be match lit. See "
Match
Lighting Instructions
" on page 17.
1. Make sure the lid is open. 2. Push and turn one of the Main
Burner knobs slowly to "HI",
burner should light immediately.

GRILL LIGHTING INSTRUCTIONS
15
FLAME CHARACTERISTICS
Check for proper burner flame characteristics.
Burner flames should be blue and stable with no yellow tips, no excessive noise, or lifting. If any of
these conditions exist call our customer service line. If the flame is yellow, it indicates insufficient air.
If the flame is noisy and tends to lift away from the burner, it indicates too much air.
continued
EACH BURNER IS ADJUSTED PRIOR TO SHIPMENT;
HOWEVER, VARIATIONS IN THE LOCAL GAS SUPPLY
MAY MAKE MINOR ADJUSTMENTS NECESSARY.
VISUALLY CHECK THE BURNER
FLAMES PRIOR TO EACH USE. THE
FLAMES SHOULD LOOK LIKE THIS
PICTURE, IF THEY DO NOT, REFER TO
THE BURNER MAINTENANCE PART
OF THIS MANUAL.
SIDE BURNER
The Side Burner complements the grill, turning your appliance into an "Outdoor Kitchen". The
convenience of the Side Burner allows you to prepare side dishes, simmer foods, and prepare
your favorite sauces at the grill. The Side Burner is to be used in the same manner you would
use the burners of a kitchen rangetop. The Side Burner is not to be used for "grilling" directly
on the Side Burner Grates.
TO LIGHT THE SIDE BURNER
Push and turn to the "HI" setting either the Front or Rear Side Burner control knob and the igniter
will click to light the burner.
If the burner does not light in 4 seconds turn the control knob to "OFF". Wait 5 minutes
and try again.
If the Side Burner does not light after several attempts, refer to the "
Match Lighting Instructions
"
on page 17.

GRILL LIGHTING INSTRUCTIONS
TO LIGHT THE SEARING BURNER:
1. Push and hold the Searing Burner control knob for about 5 seconds without rotating. This will
allow time for the gas to flow into the searing burner.
2. Turn the knob to the "HI" position and the igniter will click to light the burner.
If the burner does not light in 4 seconds turn the control knob to "OFF". Wait 5 minutes
and try again.
If the Searing Burner does not light after several attempts, then refer to the "
Match Lighting
Instructions
" on page 17.
In general, the Searing Burner may be used for both "searing" and "cooking". If you
follow our simple infrared cooking suggestions, you're sure to get the most enjoyment
out of your grill.
The high heat of a Searing Burner allows you to quickly sear meats to seal in flavor and juices,
while allowing the surface to soak in smoke and food aroma that is produced as grease drippings
are vaporized by the Searing Burner.
HOW TO "SEAR" MEATS USING THE SEARING BURNER:
Many chefs use the Searing Burner to "sear" meats, especially steaks, in conjunction with the
main cooking burners.
1. After allowing the searing burner (and the main burner) to warm up, place meats on the grill
grids above the Searing Burner for 2 to 2 1/2 minutes on each side.
2. After searing, transfer the meat to the main cooking burners and continue to cook until
desired doneness.
HOW TO "COOK" MEATS USING THE SEARING BURNER:
1. After allowing the searing burner to warm up, place meats on the grill grids above the Searing
Burner, and be sure to turn every 2 to 2 1/2 minutes until food is cooked to desired doneness.
2. Perfect cross sear marks can be made by rotating food 90°
3. Suggested cooking times:
FOOD ITEM APPROXIMATE COOKING TIME
Chicken Breast, Boneless 8-10 minutes
Chicken Breast, Bone-in 15-19 minutes
Hamburger, 1/2" thick 5 minutes, Medium
6 minutes, Well-done
Steak, 1" thick
6 minutes, Rare
8 minutes, Medium
10 minutes, Well-done
These are suggested times only. Due to variations in cuts of meat and personal tastes, your
cooking times may vary. Use your discretion when cooking with the Searing Burner.
16
continued

MATCH LIGHTING INSTRUCTIONS
17
TO MATCH LIGHT THE GRILL:
1. Locate Match Extender Lighting Rod found inside left grill door.
NOTE: If you have just attempted to light the burner with the igniter, allow 5 minutes
for any accumulated gas to dissipate.
2. Simply place a match between the coils on the end of the extension rod.
Keep your face and hands as far away from the grill as possible.
3. Light the match and insert through the cooking grids to the burner.
4. Press & turn the control knob left to the "HI" setting. Continue to press the knob until
the burner ignites. Burner should light immediately.
If the burner does not light in 4 seconds turn the control knob to "OFF".
Wait 5 minutes and try again.
If the burner does not light after several attempts, turn the control knob
to "OFF", and check the "TROUBLESHOOTING" section of this manual.
DO NOT ATTEMPT TO LIGHT THE GRILL
IF THE ODOR OF GAS IS PRESENT.

ROTISSERIE INSTALLATION
Locate the rotisserie bracket on the left hand side of the grill. Slide the rotisserie
motor onto the rotisserie bracket. Plug the rotisserie motor into a 110/120 volt
electric supply GFI receptacle (6.5 amp min.)
ROTISSERIE OPERATING INSTRUCTIONS
Before using the rotisserie, be sure to obtain a pair of grill mitts. Because the rotisserie rod
will become quite hot, you will need to wear protective mitts to grab hold of the rod for removal
after cooking.
Attach the left- hand meat fork, and then center the meat to be cooked on the rotisserie rod,
then attach the right-hand meat fork and push the forks firmly towards each other. Tighten
the wing nuts on the meat forks. For some foods it may be necessary to wrap the food with
butcher’s string (never use nylon or plastic string) to secure loose portions.
IMPORTANT: When using the rotisserie, remove the warming rack.
See page 14 for lighting instructions for the rear rotisserie burner. When the rear burner has
reached desired cooking temperature, insert the pointed end of the rotisserie rod into the
rotisserie motor shaft and secure the other end of the rod in the right- hand bracket.
If needed, remove the cooking grates for more room. Turn the power switch to the ON position to
start the rotisserie motor.
The rotisserie motor is capable of turning up to a 15 lb cut of meat or poultry. When using
the rotisserie, use of the rear burner instead of the grill burners is recommended. Light the
rear burner as described in the Lighting Instructions, page 19. Also refer to the Rotisserie
instructions on page 19 for additional guidance.
Note: It’s recommended to remove the warming rack when using the rotisserie. The
high heat from the rear burner may cause the warming rack to bend.
Note: Remove the rotisserie when not in use.
18
Left-hand
Fork Right-hand
Fork
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