Fubag TI1000 User manual

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Omperator's anual
WARNING! BEFORE USING THE MACHINE READ THE INSTRUCTION
MANUAL CAREFULLY!
Our generators are designed to give safe anddependable service if
operated according to instructions.
Read and understand the anual before operating the generator .
Failure to do so could result in personal injury or equipment damage.
FUBAG
FUBAGm
1. General safety
Exhaust gas contains poisonous carbon monoxide.
Never run the generator in an enclosed area. Be sure to provide adequate
ventilation. When installed in ventilated protection are to be observed.
The muffler becomes very hot during operation and remains hot for a while
after stopping the engine.
Be careful not to touch the muffler while it is hot. Let the engine cool before
storing the generator indoors. The engine exhaust system will be heated
during operation and remain hot immediately after stopping the engine.
To prevent scalding, pay attention to the warning marks attached to the
generator.
Gasoline is extremely flammable and explosive under certain conditions.
Refuel in a well ventilated area with the engine stopped.
Keep away from cigarette, smoke and sparks when refueling the generator.
Always refuel in a well-ventilated location.
Wipe up spilled gasoline at once.
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WARNING!
WARNING!
WARNING!
WARNING!
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Connections for standby power to a building's electrical system must be
made by a qualified electrician and must comply with all applicable laws and
electrical codes. Improper connections can allow electrical current from the
generator to back feed into the utility lines. Such back feed may electrocute
utility company workers or others who contact the lines during a power
outage, and when utility power is restored, the generator may explode, burn
or cause fires in the building's electrical system.
Always make a pre-operation inspection before you start the engine. You
may prevent an accident or equipment damage.
Place the generator at least 1m away from buildings or other equipment
during operation.
Operate the generator on a level surface. If the generator is tiled, fuel
spillage may result.
Know how to stop the generator quickly and understand operation of all the
controls.Never permit anyone to operate the generator without proper
instructions.
Keep children and pets away from the generator when it is in operation.
Keep away from rotating parts while the generator is running.
The generator is a potential source of electrical shocks when misused; do
not operate with wet hands.
Do not operate the generator in rain or snow and do not let it get wet.
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WARNING!
WARNING!
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Omperator's anual
Oil level
Hot
caution
Model
Safety caution
Choke lever
Engine
switch
These lables warn you of potential hazards that can cause serious injury. Read the
labels and safety notes and precautions described in this manual carefully. If a label
comes off or becomes hard to read, contact you dealer for a replacement.
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Omperator's anual
Chock Lever Fuel Cap Lever Fuel
Filler
Cap
Left Side
Maintenance
Cover
Starter
Grip
Engine Switch
Control
Panel
Spark Plug
Maintenance
Cover Muffler
Air intake hole
2. Component identification
Air exhauat
hole
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Omperator's anual
Smart
Throttle
Switch
DC Circuit
Protector
AC Receptacle
Output
Indicator
Light
Overload Indicator
Light
Ground Terminal
Low Oil Alarm
Indicator Light
DC Receptacle
Smart
Throttle
Switch
DC Circuit
Protector
AC Receptacle
Output
Indicator
Light Overload Indicator
Light
Ground Terminal
Low Oil Alarm
Indicator Light
DC Receptacle
TI1000
TI2000, TI2600
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Omperator's anual
S throttlemart
Engine speed is kept at idle automatically when the electrical appliance is disconnected and it
returns to the proper speed to power of the electrical load when electrical appliance is connected.
This position is recommended to minimize the fuel consumption while in operation.
- Smart throttle system does not operate effectively if the electrical
appliance requires the momentary electric power.
When high electrical loads are connected simultaneously, turn the smart
throttle switch to the OFF position to reduce voltage changes.
In DC operation, turn the smart throttle switch to the OFF position
Smart throttle system does not operate. Engine speed is kept over rated speed.
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Note:
Smart Throttle Switch
ON OFF
WARNING!
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3. Specifications
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Omperator's anual
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The manufacturer reserves himself the right to make the manual's content or welder's function
change without any preliminary notification of the users.
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4. Pre-operation check
Be sure to check the generator on a level surface with the engine stopped.
Using nondetergent oil or 2-stroke engine oil could shorten the engine's
service life. Use high-detergent, premium quality 4-stroke engine oil, certified
to meet or exceed U.S.automobile manufacturer's requirements for API
Service Classification SG, SF.
Select the appropriate viscosity for the average temperature in your area.
Check the engine oil level.
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Omperator's anual
-20 -10 0 10 20 30 40
Ambient Temperature
SAE Viscosity Grades
Single
viscosity
Multi
viscosity
WARNING!
Loosen the cover screw and remove the left
side maintenance cover. Remove the oil filler
cap, and wipe the dipstick with a clean rag.
Check the oil level by inserting the dipstick in
the filler hole without screwing it in.
If the oil level is below the end of the dipstick,
refill the recommended oil up to the top of the
oil filler neck.
Running the engine with insufficient oil can
cause serious engine damage.
The Low Oil Alarm System will automatically
stop the engine before the oil level falls below
the safe limit. However, to avoid the
inconvenience of an unexpected shutdown, it
is still advisable to visually inspect the oil level
regularly.
Oil Filler
Cap Upper Lever
Oil Filler Hole
WARNING!
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Check the fuel level.
Use automotive gasoline (Unleaded or lowleaded is preferred to minimize combustion chamber
deposits). If the fuel level is low, refuel the fuel tank until the level as specified. Never use an
oil/gasoline mixture or dirty gasoline. Avoid getting dirt, dust or water in the fuel tank. After refueling,
tighten the fuel filler cap securely.
- Gasoline is extremely flammable and is explosive under certain
conditions.
- Refuel in a well-ventilated area with the engine stopped. Do not smoke or
alow flames or sparks in the area where the engine is refueled or where
gasoline is stored.
- Do not overfill the fuel tank (there should be no fuel above the upper limit
mark). After refueling, make sure the tank cap is closed properly and
securely.
Fuel Filler Cap
OPEN
Upper Limit Mark
WARNING!
Check the air cleaner.
Check the air cleaner element to be sure it is clean and in good condition. Loosen the cover screw
and remove the left side maintenance cover. Press the latch tab on the top of the air cleaner body,
remove the air cleaner cover, check the element. Clean or replace the element if necessary.
Left Side
Maintenance
Cover
Screw
Air Cleaner Element
Lower Tab
Air Cleaner Cover
Air
Cleaner
Body
- Be careful not to spill fuel
when refueling. Spilled fuel or
fuel vapor may ignite, If any
fuel is spilled, make sure the
area is dry before starting the
engine.
- Avoid repeated or prolonged
contact with skin or breathing
of vapor.
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5. Starting the engine
Before starting the engine, disconnect the load from the DC terminals.
1. Turn the fuel cap lever fully clockwise to the ON position.
2. Turn the engine switch to the ON position.
3. Move the choke lever to the START position.
Do not use the choke when the engine is warm or the air temperature is high.
Fuel Cap Lever
ON
ON
Engine Switch
ON
OFF
Chock Lever
START
START
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4. Pull the starter grip until resistance is felt, then pull the starter grip briskly toward the arrow as
shown below. Do not allow the starter grip to snap back, Return it slowly by hand.
5. Move the choke lever to the RUN position after the engine warms up. If the engine stops and will
not restart, check the engine oil level before troubleshooting in other areas.
High altitude operation.
At high altitude, the standard carburetor air-fuel mixture will be excessively rich. Performance will
decrease, and fuel consumption will increase. High altitude performance can be improved by
installing a smaller diameter main fuel jet in the carburetor and readjusting the pilot screws. lf you
always operate the generator at altitudes higher than 1,500 m (5,000 feet) above sea level, have
your authorized dealer perform these carburetor modifications.
Even with suitable carburetor jetting, engine horsepower will decrease approximately 3.5% for each
305m (1,000 feet) increase in altitude. The affect of altitude on the horsepower will be greater than
this if no carburetor modification is made.
Operation of the generator at an altitude lower than the carburetor is jetted for
may result in reduced performance,overheating,and serious engine damage
caused by an excessively lean air/fuel mixture.
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Omperator's anual
Starter Grip
Choke Lever
RUN
RUN
CAUTION!
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Omperator's anual
6. Generator use
- To prevent electrical shock from faulty appliances, the generator should be
grounded. Connect a length of heavy wire between the generator's ground
terminal and an external ground source.
- Connections for standby power to a building's electrical system must be
made by a qualified electrician and must comply with all applicable laws and
electrical codes. mproper connections can allow electrical current from the
generator to backfeed into the utility lines. Such backfeed may electrocute
utility company workers or others who contact the lines during a power
outage, and when utility power is restored, the generator may explode, burn,
or cause fires in the building's electrical system.
- Limit operation requiring maximum power to 0 minutes. For continuous
operation, do not exceed the rated power. In either case, the total wattage of
all appliances connected must be considered.
- Do not exceed the current limit specified for any one receptacle.
- Do not connect the generator to a household circuit. This could cause the
damage to the generator or to electrical appliances in the house.
- Do not modify or use the generator for other purposes than it is intended for.
Also observe the following when using the generator
Do not connect generators in parallel;
Do not connect an extension to the exhaust pipe.
- When an extension cable is required, be sure to use a tough rubber
sheathed flexible cable.
- Limit length of extension cables; 60m for cables if 1 5mm and 100m for
cabes of 2 5mm .
- Keep the generator away from other electric cables or wires such as
commercial power supply lines.
- The DC receptacle can be used while the AC power is in use. if you use both
at the same time, be sure not to ex-ceed the total power forAC and DC.
Most appliance motors require more than their rated watt-age for start-up.
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WARNING!
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AC applications
1. Start the engine and make sure the output indicator light (green) comes on.
2. Confirm that the appliance to be used is switched off, and plug in the appliance.
- Substantial overloading that continuously lights the overload indicator
light (red) may damage the generator. Marginal overloading that
temporarily lights the overload indicator light (red) may shorten the
service life of the generator.
- Be sure that all appliances are in good working order before connecting
them to the generator. If an appliance begins to operate abnormally,
becomes sluggish, or stops suddenly, turn off the generator engine switch
immediately. Then disconnect the appliance, and examine it for signs of
malfunction.
3. In order to acquire both the best effect and the maximum service life of the generator. Usually, the
new generator should run 20 hours under 50% load, the generator may reach the best performance.
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Omperator's anual
Overload Indicator
Light (Red)
Output Indicator Light (Green)
Plug
WARNING!
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Output Indicator Light (Green)
Plug
TI1000
Overload Indicator
Light (Red)
TI2000
TI2600
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Omperator's anual
WARNING!
Overload Indicator Light (Red)
Output Indicator Light (Green)
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Output and verload Indicatorso
The output indicator light(green) will remain ON during normal operating conditions. If the generator
is overloaded, or if there is a short in the connected appliance, the output indicator light(gree ) will
go OFF, the overload indicator light(red) will go ON and current to the connected appliance will be
shut off. Stop the engine if the overload indicator light (red) comes ON and investigate the overload
source.
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- When an electric motor is started, both the overload indicator light(red) and
the output indicator light (green) may go on simultaneously. This is normal if
the overload indicator light(red) goes off after about four (4) seconds. If the
overload indicator light (red) stays on, consult your generator dealer.
n
Before connecting an appliance to the generator, check that it is in good
order, and that its electrical rating doe not exceed that of the generator.
Then connect the power cord of the appliance, and start the engine.
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Omperator's anual
1. Connect the ground terminal.
2. Start each engine according to "STARTING THE ENGINE". When the output indicator
light(green) does not light and the overload indicator light (red) lights instead, set the engine switch
to STOP, stop the engine at once and then start the engine again.
3. Confirm that the equipment to be used is switched off, and insert the plug of the equipment to be
used into theAC receptacle.
- Confirm that the use equipment to be connected is switched off.
- When the equipment to be used is switched on, it will operate suddenly,
and injuries or accidents may be caused.
CAUTION!
Earth Mark
Ground Terminal
Output Indicator Light (Green)
Overload Indicator Light (Red)
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Omperator's anual
4. Switch on the equipment to be used.
n case of overload operation or when trouble occurs for the equipment being used, the output
indicator light(green) will go out, the overload indicator light(red) will light continuously, and no
power will be put out.
At this time, the engine will not stop, so that the engine must be stopped by setting the respective
engine switch to STOP.
When equipment requiring a large starting power, like a motor etc., is used,
the overload indicator light(red) and the output indicator light(green)may light
together for a short time (about 4 sec), but this is no abnormality.
After start of the equipment, the overload indicator light (red) will go out and
the output indicator light(green) will stay lit.
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CAUTION!
In Case of Normal Operation:
Output Indicator Light (Green)
In Case of Overload Operation
of Short-Circuit:
Overload Indicator Light (Red)
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The DC receptacle may be used for charging 12 volt automotive-type batteries only.
In DC operation, turn the Smart throttle switch to the OFF position.
1. Connect the charging cables to the DC receptacle of the generator and then to the
battery terminals.
- To prevent the possibility of creating a spark near the battery, connect
charging cable first to the generator, then to the battery. Disconnect cable
first at the battery.
- Before connecting charging cables to a battery that is installed in a vehicle,
disconnect the vehicles grounded battery cable. Reconnect the vehicle's
grounded battery cable after the charging cables are removed. This
procedure will prevent the possibility of a short circuit and sparks if you make
accidental contact between a battery terminal and the vehicle's frame or
body.
- Do not attempt to start an automobile engine with the generator still
connected to the battery. The generator may be damaged.
- Connect the positive battery terminal to the positive charging cord. Do not
reverse the charging cables, or serious damage to the generator and/or
battery may occur.
WARNING!
Charging Cable
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- The battery gives off explosive gases; keep sparks, flames and cigarettes
away. Provide adequate ventilation when charging.
- The battery contains sulfuric acid (electrolyte). Contach with skin or eyes
may cause severe burn. Wear protective clothing and a face shield.
-If electrolyte gets on your skin, flush with water.
-If electrolyte gets in your eyes, flush with water for at least 15 minutes and
call a physician.
Electrolyte is poisonous.
-If swallowed, drink large quantites of water or milk and follow with milk of
magnecia or vegetable oil and call a physician.
- KEEP OUT OF REACH OF CHILDREN.
2. Start the engine.
- The DC receptacle may be used while theAC power is in use.
- An overload DC circuit will trip the DC circuit protector. If this happens, wait a few minute before
pushing in the circuit protector to resume operation.
WARNING!
ON OFF
DC Circuit Protector
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Omperator's anual
Low oil alarm system.
The Low Oil alarm system is designed to prevent engine damage caused by an insufficient amount
of oil in the crankcase. Before the oil level in the crankcase falls below a safe limit, the Low oil alarm
system will automatically shut down the engine (the engine switch will remain in the ON position).
Low oil alarm
Indicator Light
(Red)
7. Stopping the engine
To stop the engine in an emergency, turn the engine switch to the OFF position.
IN NORMAL USE:
1. Switch off the connected equipment and pull the inserted plug.
Plug
Plug
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TI1000 TI2000
TI2600
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