FujiFilm PXG4 Installation manual

c

– 1 –
Read Before Use (Safety Precautions)
Before using this product, read the following safety
precautions and use the product correctly. These precautions
contain essential information regarding product safety and
must be followed at all times.
The safety precautions are divided into "Warning" and "Caution".
Warning
Installation and Wiring
●The controller should be installed under the following
conditions:
●Keep the following clearance and creepage distance
between the temperature sensor and areas that generate
or achieve the following voltages.
Failure to keep these distances goes against the EN 61010
safety standards.
●If the voltage exceeds 50Vdc (hazardous voltage), basic
insulation is required between all of the controller’s
terminals and the ground, and supplemental insulation is
required around the alarm output.
The insulation class of the controller is shown below. Before
installation, be sure to verify that the insulation class of the
controller meets the requirements.
■PXG5/9
Basic insulation No insulation Functional insulation
■PXG4
Basic insulation No insulation Functional insulation
•If there is a danger of a serious accident resulting from
failure or defect in the controller, set an appropriate
protection circuit on the outside of the unit.
•The controller does not contain a power switch or fuse.
Set them when necessary. When setting these items,
connect the wiring so that the fuse does not come
between the main power switch and the controller.
(Main power switch: 2-pole breaker, fuse rating: 250V 1A))
Warning Misuse of the product may result in serious injury or
death.
Caution Misuse of the product may result in personal injury or
damage to the product.
Ambient temperature -10 to 50°C
Ambient humidity 90% RH or less (non condensing)
Installation category 2
According to IEC 1010-1
Degree of pollution 2
Voltage used or generated
[Vrms or Vdc] Clearance (mm) Creepage distance (mm)
Max. 50 0.2 1.2
Max. 100 0.2 1.4
Max. 150 0.5 1.6
Max. 300 1.5 3.0
Over 300 Consult your Fuji Electric dealer.
Power Internal circuit
Measurement input
Control output 1(Relay contact)
or
Motorized valve OPEN output
Valve opening feedback input
Auxiliary analog input (remote SV)
Heater current detector input
Control output 1
(SSR drive, current, voltage)
Control output 2 (Relay contact)
or
Motorized valve CLOSE output
Control output 2
(SSR drive, current, voltage)
or Auxiliary analog output
(Re-transmission output)
or Transmitter power supply
Digital input 1 to 5Digital output 1
(Relay contact) Digital output
1 to 3
(Relay contact)
Digital output 4, 5
Digital output 2
(Relay contact)
(Transistor output)
Communication (RS-485)
When the ninth
digit in the model
code is J
When the ninth
digit in the model
code is not J
(Do1,2 are
independent
common)
(Do1 to 3 shared
common)
Power Internal circuit
Control output 1 (Relay contact)
or
Motorized valve OPEN output
Measurement input
Auxiliary analog input (remote SV)
Heater current detector input
Control output 2
(Relay contact)
or
Motorized valve CLOSE output
Control output 1
(SSR drive, current, voltage)
Control output 2
(SSR drive, current, voltage)
or Auxiliary analog output
(Re-transmission output)
Digital output 1
(Relay contact) Digital output
1 to 3
(Relay contact)
Digital input 1 to 3
Digital output 2
(Relay contact) Communication (RS-485)
When the ninth
digit in the
model code is J
When the ninth
digit in the model
code is not J
(Do1,2 are
independent
common)
(Do1 to 3 shared
common)

– 2 –
•Use a 600V vinyl insulated cable or equivalent to wire the
power supply.
•To prevent controller damage and failure, supply the
controller with a correctly rated power voltage.
•To prevent electric shock and controller failure, do not
turn on the power until all of the wiring is complete.
•To prevent electric shock or controller fire before turning
on the power, verify that the correct distances are kept.
•Do not touch active electrified terminals. Doing so may
result in electric shock or malfunction.
•Do not disassemble, fabricate, modify, or repair the
controller. Doing so may result in abnormal operations,
electric shock, or fire.
Maintenance
•Turn the power off before disconnecting the controller.
Failure to do so may result in electric shock, malfunction,
or damage to the controller.
•Regular maintenance is recommended to ensure long
life-span and safe usage of the controller.
•Some parts on the controller have a limited life-span or
may deteriorate with time.
•The controller and accessories come with a one year
warranty, providing that the product is used correctly.
Caution
Cautions for Installation
Avoid installing the controller in the following locations:
•Locations where temperatures may fall below 0°C or
exceed 50°C while the controller is in use
•Locations where humidity may fall below 45% RH or
exceed 85% RH while the controller is in use.
•Locations where the temperature may suddenly change,
causing condensation
•Locations that produce combustible or corrosive gases
(esp. sulfide and ammonia gases)
•Locations where the controller is subject to direct
vibration or shock
•Locations exposed to water, oil, chemicals, steam, or vapor
(If the unit becomes soaked in water, have it inspected by
the dealer to prevent short circuits or fire.)
•Locations with a great deal of dust, salt, or iron particles in the air
•Locations where the controller is subject to interference
from static electricity, magnetism, or noise
•Locations where the controller is exposed to direct sunlight
•Locations where heat may accumulate due to radiation heat
Cautions when Attaching the Panels
•For model PXG4, insert the unit through the back of the
included mounting frame, and push on the frame until the
unit is securely fixed in the panel. If there is still slight
movement in the unit, gently tighten the two screws until
the movement vanishes. (Take care when tightening, as
tightening the screws too much may cause the mounting
frame to separate from the stopper.)
• The front side of the controller conforms to NEMA-4X
(equivalent to IP 66) for waterproofing. To ensure that
water does not enter between the controller and the panel,
attach the provided packing in the following manner.
(Improper attachment will fail to waterproof the area.)
(1) As shown in figure 1, insert the panel only after
attaching packing to the controller case.
(2) As shown in figure 2, fasten with a mounting frame or
mounting screws to ensure that there is no gap
between the front of the controller and the panel At
this time, check that there are no gaps or warping of
the packing as seen in figure 3.
•If the panel strength is weak, it may cause a gap to form
between the packing and panel, thus failing to waterproof
the area.
Caution • Do not block the controller, or the radiation effect will be
lessoned.
• Do not block the ventilating ducts above the terminals.
• When using PXG9, place the mounting brackets into the
mounting hole in the center of the controller.
Fig. 3
Packing
Packing
Case
Case
(Bad)
(Good)
Unit
Unit Unit
Fig. 1
• PXG5/9
• PXG4 • PXG4
Fig. 2
• PXG5/9
Front
Front
Panel
Panel Panel
Screw
Screw
Screw
Panel
Case
Mounting
fixture
Mounting
frame
Mounting fixture
α = 0 to 30°
Standard: Attached vertically (Attached horizontally)
When mounting the controller on a tilted surface, the
maximum tilt angle is 30 degrees from the vertical.

– 3 –
Cautions for Wiring Connections
•For a thermocouple input use a prescribed compensating
lead wire. For a resistance thermometer bulb, use a lead
wire with material that has small resistance and no
resistance difference among three wires.
•Keep input signal lines apart from the power and load
lines to avoid the influence of noise.
•Keep the input and output signal lines separated and
shielded.
•If there is excessive noise from the power supply, Fuji
Electric recommends adding an insulating transformer
and adding a noise filter.
(Example: ZMB22R5-11 Noise Filter manufactured by TDK)
Make sure that the noise filter is installed onto a part,
such as a panel, that is grounded. Keep the wire
connecting the noise filter output to the instrument power
terminal as short as possible. Do not install items such as
a fuse or power switch onto the noise filter output wiring.
Doing so will reduce the effect of the filter.
•Connecting the instrument power wire with a braided power
cord is especially useful to reduce noise. (The shorter the
braiding pitch is, the more effective it will be against noise.)
•For controller with an alarm against heater wire breaks,
do not connect the heater power and the instrument
power to the same power line.
•The contact output requires warm-up time when the
power is turned on. Use a delay relay if the contact output
signal is used for circuits such as the external interlock
circuit. Use a supplemental relay, as the life of the output
relay is shortened if it is connected to a full capacity load.
Fuji Electric suggests an SSR/SSC drive output type if
the output operations occur frequently.
[Proportional Interval] relay output: 30 seconds or more,
SSR/SSC: 1 second or more
•If inductive loads such as magnetic switches are
connected as a relay output load, Fuji Electric suggest
using our Z-Trap to protect the contacts from switching
surges and ensure a longer product life.
Model : ENC241D-05A (For 100V voltage)
ENC471D-05A (For 200V voltage)
Mounting position :
Connect it to the relay control output contact
Cautions for Key Operations/Error Operations
•If the alarm function is not connected correctly, it will not
sound during controller error. Be sure to check that it is
operating correctly before running the controller.
•When there is a break in input, "UU
UUUU UUUU UUUU UU" or "LL LLLL LLLL LLLL LL" will
display on the screen. Be sure to turn the power off when
changing the sensors.
Other
•Do not wipe the controller with organic solvents such as
alcohol or benzene. Use only a mild detergent to wipe the
machine.
12
11
10
9
8
7
36
35
34
33
32
31
6
5
4
3
2
125
26
27
28
29
30
13
16
17
18
14
15
7
8
10
11
12
9
1
2
4
5
6
3
Z-Trap connection
(Example)

– 4 –
Contents
1. Part Names and Functions
Part Names and Functions.................................................. 10
Keypad ............................................................................. 10
Display ............................................................................. 10
2. Overview of Basic Operations and Parameters
Basic Operation ................................................................... 12
Operation Mode ............................................................... 13
Manual Mode ................................................................... 13
Monitor Mode ................................................................... 13
Setup Mode...................................................................... 13
Parameter Overview ............................................................ 14
Steps for Setting Parameters............................................... 19
Prepare ............................................................................ 19
Operation ......................................................................... 19
3. Operation Parameters (Ch1)
Overview of Operation Parameters (Ch1) ........................... 22
Auto/Manual Switch............................................................. 23
1. Changing Modes from the Front Panel......................... 23
2. Changing Modes from the Channel Menu.................... 23
Standby Switch.................................................................... 24
Switching Standby Mode.................................................. 24
Switching Between Local and Remote Operation ............... 24
Switching Between Local and Remote Operation............ 24
Ramp/Soak Command ........................................................ 25
Activating the Ramp/Soak Command .............................. 25
Auto-tuning .......................................................................... 25
Running Auto-tuning ........................................................ 25
DO Output Latch Cancel ..................................................... 26
Canceling the DO Output Latch ....................................... 26
SV No. Switch...................................................................... 26
Changing SV Number ...................................................... 26
Changing PID No................................................................. 27
Changing the PID No. ...................................................... 27
Alarm Settings ..................................................................... 27
Setting Key Lock .............................................................. 27
Key Lock .............................................................................. 28
Setting Key Lock .............................................................. 28
4. Control (PID) Parameters (Ch2)
Overview of Control (PID) Parameters (Ch2) ...................... 30
Proportional Band, Integration Time, Derivative Time ......... 31
Setting PID ....................................................................... 31
ON/OFF Control Hysteresis................................................. 32
Setting ON/OFF Control Hysteresis................................. 32
Cooling Proportion Band Coefficient ................................... 33
Setting Cooling Proportional Band................................... 33
Dead Band .......................................................................... 34
Setting Dead Band........................................................... 34
Output Convergence Value.................................................. 35
Setting the Output Convergence Value.............................35
Anti-reset Windup ................................................................36
Setting the Anti-reset Windup...........................................36
Normal/Reverse Setting.......................................................37
Setting the Normal/Reverse Setting .................................37
SV Lower Limits, SV Upper Limits .......................................38
Setting the SV Upper and Lower Limits............................38
OUT1 Proportional Cycles, OUT2 Proportional Cycles .......39
Setting the Preset OUT1/OUT2 Values ............................39
OUT1 Upper/Lower Limits, OUT2 Upper/Lower Limits........40
Setting OUT1/OUT2 Upper/Lower Limits .........................40
Setting Output Limiter Types................................................41
Setting Output Limiters .....................................................41
5. PID Palette Parameter (Ch3)
Overview of PID Palette Parameters (Ch3)..........................44
SV Set Value ........................................................................46
Setting SV.........................................................................46
Proportional Band, Integration Time, Derivative Time..........47
Setting PID .......................................................................47
ON/OFF Control Hysteresis .................................................48
Setting ON/OFF Control Hysteresis .................................48
Cooling Proportional Band...................................................48
Setting Cooling Proportional Band ...................................48
Dead Band...........................................................................49
Setting Dead Band ...........................................................49
Output Convergence Value ..................................................49
Setting the Output Convergence Value.............................49
Anti-reset Windup ................................................................50
Setting the Anti-reset Windup...........................................50
Normal/Reverse Setting.......................................................50
Setting the Normal/Reverse Setting .................................50
Setting the Maximum SV Selection Number........................51
Setting the SV No. Max ....................................................51
Setting the Maximum PID Selection Number.......................51
Setting the PID No. Max ...................................................51
6. Ramp/Soak Parameters (Ch4)
Overview of Ramp/Soak Parameters (Ch4).........................54
Ramp/Soak Activation Pattern (Step No.)............................56
Setting the Ramp/Soak Activation Pattern .......................56
Ramp/Soak Time Units ........................................................57
Setting Ramp/Soak SV, Ramp Time and Soak Time........57
Ramp/Soak SV Select (step1) to (step16),
Ramp Time (step1) to (step16),
Time Soak (step1) to (step16) .............................................58
Setting Ramp/Soak SV, Ramp Time and Soak Time........58
Ramp/Soak Mode ................................................................59
Setting the Ramp/Soak Mode...........................................59
Guaranteed Soak, Guaranteed Soak Lower Limit,
Guaranteed Soak Upper Limit .............................................60
Setting Guaranty Soak .....................................................60

– 5 –
PV start................................................................................ 61
Setting PV Start ............................................................... 61
Continue mode .................................................................... 61
Setting the Continue Mode............................................... 61
Setting the Max Pattern Selection,
Setting the Min Pattern Selection ........................................ 62
Selecting a Maximum/Minimum Number of Patterns ....... 62
7. Monitor Parameters (Ch5)
Overview of Monitor Parameters (Ch5) ............................... 64
Ramp/Soak Operation Display ............................................ 65
Checking the State of Ramp/Soak................................... 65
Control Output Display ........................................................ 65
Checking the Control Output Display ............................... 65
PFB Input Value Display ......................................................66
Checking the PFB Input Value Display............................. 66
Remote SV (RSV) Input Display.......................................... 66
Checking the Remote SV Input Value .............................. 66
Heater Current Display ........................................................ 67
Checking the value for Heater current.............................. 67
Leak current Display............................................................67
Checking the value for Leak current................................ 67
Remaining Time on Timer ................................................... 68
Checking the Time Remaining on Timer .......................... 68
Error Source Display ........................................................... 68
Checking the Error Source............................................... 68
Current palette No. .............................................................. 69
Checking the Palette No................................................... 69
Current pattern No............................................................... 69
Checking the Pattern No. ................................................. 69
8. Setup Parameters (Ch6)
Overview of Setup Parameters (Ch6).................................. 72
PV Input Types..................................................................... 74
Setting the PV Input Type................................................. 74
PV Input Lower Limit, PV Input Upper Limit ........................ 75
Setting PV Input Upper/Lower Limits ............................... 75
Decimal Place ..................................................................... 75
Setting the Decimal Place................................................ 75
PV Input Shift ...................................................................... 76
Setting PV Input Shift....................................................... 76
SV Offset ............................................................................. 76
Setting SV Shift................................................................ 76
PV Input Filter...................................................................... 77
Setting the PV Input Filter ................................................ 77
PV Display Zero Adjustment,
PV Display Span Adjustment............................................... 78
Setting PV Display Zero/Span.......................................... 78
Cold Junction Compensation............................................... 79
Setting Cold Junction Compensation............................... 79
Remote SV Zero Adjustment,
Remote SV Span Adjustment.............................................. 80
Adjusting Remote SV Zero/Span......................................80
Remote SV Input Range......................................................81
Setting the Remote SV Input Range ................................81
Remote SV Input Filter.........................................................82
Setting the Remote SV Filter ............................................82
OUT1 Range, OUT2 Range.................................................83
Setting the OUT1/OUT2 Range........................................83
FALT OUT1 Value, FALT OUT2 Value ..................................83
Setting FALT OUT1/OUT2 ................................................83
Soft Start OUT1 Output, Soft Start Time .............................84
Setting Soft Start OUT1 Output/OUT1 Time ....................84
Standby OUT1 Output, Standby OUT2 Output....................85
Setting Standby Mode OUT1/OUT2 Output .....................85
Standby Mode Settings........................................................85
Setting Standby Mode Output ..........................................85
AO Output Type....................................................................86
Setting AO Output Type ....................................................86
AO Lower Limit Scaling, AO Upper Limit Scaling ................87
Setting AO Upper/Lower Limit Scaling .............................87
9. System Parameters (Ch7)
Overview of System Parameters (Ch7)................................90
USER Key Assignments ......................................................93
Setting USER Key Assignments.......................................93
DI Function Select................................................................94
Selecting DI Function .......................................................94
DO Event Type .....................................................................96
Setting DO Option Functions............................................97
DO Option Functions ...........................................................98
Setting DO Option Functions............................................98
Ramp SV ON/OFF, Ramp SV decline, Ramp SV incline,
Ramp SV slope time unit .....................................................99
Setting Ramp SV..............................................................99
SV Display Mode ...............................................................100
Setting the SV Display Mode..........................................100
Control Method ..................................................................101
ON/OFF (2 setting) control .............................................101
Reverse Operation (Heating) ......................................101
Normal Operation (Cooling) ........................................101
PID Control .....................................................................102
Setting PID Control .....................................................102
Fuzzy PID Control ..........................................................102
Changing to Fuzzy PID Control...................................102
Self-tuning Control..........................................................103
Conditions where self-tuning can be used ..................103
Conditions where self-tuning cannot be used .............103
Conditions to halt self-tuning.......................................103
Setting Self-Tuning ......................................................104
About Self-Tuning Methods.........................................104
PID2 Control ...................................................................106
Changing to PID2 Control ...........................................106
Auto-tuning .....................................................................107

– 6 –
Control Target .................................................................... 108
Servo Control 1/Servo Control 2 .................................... 108
Changing to Servo Control 1 or Servo Control 2 ........ 108
Setting the Valve Stroke Time..................................... 109
Position Feedback Control (PFB Control) ...................... 109
Changing to Position Feedback Control ..................... 109
HYS mode setting ............................................................. 110
Startup Mode Settings....................................................... 110
Setting the Startup Mode ............................................... 110
10. Alarm Parameters (Ch8)
Overview of Alarm Parameters (Ch8)................................ 112
Alarm Hysteresis, Delay Time, Delay Time Units .............. 113
Adjusting the Settings .................................................... 113
HB Alarm Set Value, HB Alarm Hysteresis........................ 114
Setting Heater Break Alarm Points ................................ 115
Load short-circuit alarm setting
Load short-circuit alarm hysteresis.................................... 116
Setting the Load Short-circuit Alarm Timing ..................116
Loop Break Detection Time,
Loop Break Detection Width.............................................. 117
Setting Loop Break Time and Width............................... 117
11. Communication Parameters (Ch9)
Overview of Communication Parameters (Ch9) ................ 120
ST No. Setting ................................................................... 122
Setting the Station Number............................................ 122
Parity Setting ..................................................................... 122
Setting Communications Speed and Parity Check ........122
Communication Permission............................................... 123
Setting Communication Permission ............................... 123
12. Position Feedback Parameters (PFB, Ch10)
Overview of Position Feedback Parameters (PFB, Ch10) ..... 126
PFB Dead Band ................................................................ 127
Setting Valve Stroke Time .............................................. 127
Valve Stroke Time.............................................................. 127
Setting the Valve Stroke Time ........................................ 127
PFB Input Adjustment Command...................................... 128
Making Adjustments Manually ....................................... 128
Making Adjustments Automatically ................................ 129
13. Password Setup (Ch11)
Overview of Password Setup (Ch11)................................. 132
Passwords 1 to 3 ............................................................... 132
Steps for Setting the Password ...................................... 132
14. Display Mask for Each Parameter (Ch12)
Overview of Display Mask (Ch12) ..................................... 134
Display Parameters 1 to 30 ............................................... 139
Steps for Setting Displayed Parameters......................... 139
15. Environmental Parameters (Config Ch13)
Overview of Environmental Parameters (Ch13).................142
Display Timeout Settings ...................................................143
Setting the Display Timeout............................................143
Remote Blink Setting .........................................................144
Setting the Remote SV Blink Setting..............................144
Soft Start Blink Setting.......................................................144
Setting the Soft Start Blink Setting .................................144
ALM Blink...........................................................................145
Setting ALM Blink ...........................................................145
Burnout Control Selection..................................................146
Setting procedure of burnout control selection...............146
Ramp soak pattern order ...................................................147
Changing the Ramp Soak Pattern Order ...........................147
C2 Lamp Allocation............................................................148
Setting the C2 Lamp Allocation ......................................148
Controller Reset .................................................................149
Resetting the Main Unit ..................................................149
16. Troubleshooting
Troubleshooting..................................................................152
17. Appendix
Delay Start Function ..........................................................154
Setting the Delay Start Function.....................................154
Return to Factory Default Setting Function........................155
Setting the Return to Factory Default Setting
Function..........................................................................155

– 7 –
PXG4 Model Specifications
■PXG4 Standard Model List
Note 1: If output 1 was for current or voltage output, option cannot be
assigned to CT1.
(If 7th digit was assigned to G or J, 5th digit cannot be assigned to E
nor P.)
Note 2: If output 2 was for relay contact, SSR drive, current, voltage or
retransmission output, 3 digital outputs cannot be assigned.
(If 6th digit was assigned to A, C, E, P, R or S, 9th digit cannot be
assigned to M.)
Note 3: If CT1 was selected in option 1, none in <Digital output> cannot be
assigned.
(If 7th digit was assigned to G or J, 9th digit cannot be assigned to 0.)
Note 4: If RSV1 in option 1 and digital input 1 were selected simultaneously,
output 2 cannot be asssigned.
(If 7th digit was assigned to F or 2, 6th digit cannot be assigned to A,
C, E, P, R nor S.)
■PXG4 Motorized Valve Control Model List
Note 1: If front panel size 48 x 48, position feedback input (PFB input) function
is not available.
Digit Specifications 1 2 3 4 5 6 7 8 - 9 10 11 12 13 - 14 Notes
4 <Size of front WxH>
48 x 48 mm P X G 4
5 <Output 1>
Relay contacts A
SSR drive C
Current (0 to 20mA DC /
4 to 20mA DC)
E
Note 1
Voltage (0 to 5V DC /
1 to 5V DC / 0 to 10V DC /
2 to 10V DC)
P Note 1
6 <Output 2>
None Y
Relay contacts A
Note 2,4
SSR drive C Note 2,4
Current (0 to 20mA DC /
4 to 20mA DC)
E Note 2,4
Voltage (0 to 5V DC /
1 to 5V DC / 0 to 10V DC)
P Note 2,4
Re-transmission output
current
(0 to 20mA DC / 4 to
20mA DC)
R
Note 2,4
Re-transmission output
voltage (0 to 5V DC /
1 to 5V DC / 0 to 10V DC /
2 to 10V DC)
S Note 2,4
7 <Option 1>
None Y
RS485 M
Digital input (No. 1) +
digital input (No. 2)
T
Digital input (No. 1) + RSV1 H
Digital input (No. 1) + CT1 G Note 1,3
RS 485 + digital input (No. 1) V
RS 485 + RSV1 K
RS 485 + CT1 J
Note 1,3
RS 485 + Digital input
(No. 1) + RSV1
F Note 4
Digital input (No. 1) +
RSV1+ Digital input (No. 2)
2 Note 4
8 <Revision symbols> 1
9 <Digital Output>
(Relay contact output)
None 0
Note3
Digital output 1 point
(No.1)
1
Digital output 2 points
(No.1, 2)
F
Digital output 3 points
(No.1, 2, 3)
M
Note2
Digital output 2 points
[independent common]
(No.1, 2)
J
10
<Power supply>
< Instruction manual>
100V/240V AC no
instruction manual
N
100V/240V AC English
instruction manual
V
24V AC/DC no
instruction manual
C
24V AC/DC English
instruction manual
B
11 <Option 2>
None Y
12 0
13 0
Digit Specifications 1 2 3 4 5 6 7 8 - 9 10 11 12 13 - 14 Notes
4
<Outer dimensions WxH>
48 x 48 mm P X G 4
5 <Output 1>
Electromagnetic valve
control output
S
Note 1
6 <Output 2>
None Y
7 <Option 1>
None Y
Digital input (No. 1) + RSV1 H
Digital input (No. 1, 2, 3) D
RS 485 + digital input
(No. 1)
V
RS 485 + RSV1 K
8 <Revision symbols> 1
9 <Digital Output>
(Relay contact output)
None 0
Digital output 1 point
(No.1)
1
Digital output 2 points
(No.1, 2)
F
Digital output 2 points
[independent common]
(No.1, 2)
J
10
<Power supply>
< Instruction manual>
100V/240V AC no
instruction manual
N
100V/240V AC English
instruction manual
V
24V AC/DC no
instruction manual
C
24V AC/DC English
instruction manual
B
11 <Option 2>
None Y
12 0
13 0

– 8 –
PXG5/9 Model Specifications
■PXG5/9 Standard Model List
Note 1: For outer dimensions of 48 x 96, the transmitter power supply output
cannot be specified.
(5 in the fourth digit and T in the sixth digit cannot be specified.)
Note 2: If output 1 was for current or voltage output, option cannot be
assigned to CT1 nor CT2.
(If 7th digit was assigned to G or J, or 11th digit to A, 5th digit cannot
be assigned to E nor P.)
Note 3: RSV1 in option 1 and RSV2 in option 2 cannot be assigned
simultaneously.
(If 7th digit was assigned to H or K, 11th digit cannot be assigned to D.)
Note 4: In case, in option 1, of DI 2 points + RSV1 or RS485 + DI 1 + RSV1,
output 2 cannot be assigned.
(If 7th digit was assigned to F or 2, 6th digit cannot be assigned to A,
C, E, P, R nor S.)
Note 5: In case of CT1 in option 1, or CT2 in option 2, digit output cannot be
assigned to None.
(If 7th digit was assigned to G or J, or 11th digit to A, 9th digit cannot
be assigned to 0.)
Note 6: CT1 in option 1 and CT2 in option 2 cannot be assigned
simultaneously.
(If 7th digit was assigned to G or J, 11th digit cannot be assigned to A.)
■PXG5/9 Motorized Valve Control Model List
Note 1: If front panel size 48 ×96, the transmitter power supply output is not
available.
Digit Specifications 1 2 3 4 5 6 7 8 - 9 10 11 12 13 - 14 Notes
4 <Size of front WxH>
48 x 96 mm P X G 5
Note 1
96 x 96 mm P X G 9
5 <Output 1>
Relay contacts A
SSR drive C
Current (0 to 20mA DC /
4 to 20mA DC)
E
Note 2
Voltage (0 to 5V DC /
1 to 5V DC / 0 to 10V DC /
2 to 10V DC)
P Note 2
6 <Output 2>
None Y
Relay contacts A
Note 4
SSR drive C Note 4
Current (0 to 20mA DC /
4 to 20mA DC)
E Note 4
Voltage (0 to 5V DC /
1 to 5V DC /0 to 10V DC /
2 to 10V DC)
P Note 4
Re-transmission output
current (0 to 20mA DC/
4 to 20mA DC)
R Note 4
Re-transmission output
voltage (0 to 5V DC /
1 to 5V DC / 0 to 10V DC /
2 to 10V DC)
S Note 4
Transmitter power supply T Note 1,4
7 <Option 1>
None Y
RS 485 M
Digital input (No. 1) +
digital input (No. 2)
T
Digital input (No. 1) + RSV1 H Note 3
Digital input (No. 1) + CT1 G Note
2,5,6
RS 485 + digital input (No. 1) V
RS 485 + RSV1 K
Note 3
RS 485 + CT1 J Note
2,5,6
RS 485 + digital input
(No. 1)+RSV1
F Note 4
Digital input (No. 1) +
RSV1+Digital input (No. 2)
2 Note 4
8 <Revision symbols> 1
9 <Digital Output>
(Relay contact output)
None 0
Note 5
Digital output 1 point
(No.1)
1
Digital output 2 points
(No.1, 2)
F
Digital output 3 points
(No.1, 2, 3)
M
Digital output 2 points
[independent common]
(No.1, 2)
J
10
<Power Supply>
<Instruction Manual>
100V/240V AC no
instruction manual
N
100V/240V AC English
instruction manual
V
24V AC/DC no
instruction manual
C
24V AC/DC English
instruction manual
B
11 <Option 2>
None Y
Digital input (No. 3, 4, 5)
+ CT2
A
Note
2,5,6
Digital input (No. 3, 4, 5) B
Digital input (No. 3, 4, 5)
+ digital outputs (No. 4, 5)
[transistor output]
C
Digital input (No. 3, 4, 5)
+ RSV2
D
Note 3
12 0
13 0
Digit Specifications 1 2 3 4 5 6 7 8 - 9 10 11 12 13 - 14 Notes
4 <Size of front WxH>
48 x 96 mm P X G 5
Note 1
96 x 96 mm P X G 9
5 <Output 1>
Motor valve control
output (no PFB input)
S
Motor valve control
output (PFB input)
V
6 <Output 2>
None Y
Auxual DO output A
Transmitter power supply T
Note 1
7 <Option 1>
None Y
Digital input (No. 1, 2, 3)
+ RSV1
E
RS 485 + digital input
(No. 1, 2, 3)
U
RS 485 + digital input
(No. 1) + RSV1
F
8 <Revision symbols> 1
9 <Digital Output>
(Relay contact output)
None 0
Digital output 1 point
(No.1)
1
Digital output 2 points
(No.1, 2)
F
Digital output 3 points
(No.1, 2, 3)
M
Digital output 2 points
[independent common]
(No.1, 2)
J
10 <Power Supply>
<Instruction Manual>
100V/240V AC no
instruction manual
N
100V/240V AC English
instruction manual
V
24V AC/DC no
instruction manual
C
24V AC/DC English
instruction manual
B
11 <Option 2>
None Y
12 0
13 0
Digit Specifications 1 2 3 4 5 6 7 8 - 9 10 11 12 13 - 14 Notes

– 9 –
1
Chapter
Chapter 1
Part Names and Functions
Part Names and Functions – 10

– 10 –
1
Chapter
Part Names and Functions
This section details the name and function of each part of the face panel.
D01 Lamp D02 Lamp
D03 Lamp
PV Display
SV Display
▼Key
▲Key
C2 Lamp
C1 Lamp
SV Lamp
USER Key
SEL Key
MAN/AT/SELF Lamp
Keypad
USER Key
Pressing this key in monitor mode display or setup mode
display returns you to the PV/SV display.
Pressing this key on the PV/SV display allows you to set the
function for "UU
UUkk kkEE EEYY YY" under the system menu ("SS SSYY YYSS SS CC CChh hh 77 77").
(Auto/Manual switching is set to this key by factory default.)
SEL Key
Pressing this key switches you to monitor mode display or
setup mode display from PV/SV display.
After switching to parameter mode, this key functions as the
select key when changing parameters.
Holding this key down in channel display or parameter display
returns you to the PV/SV display.
Pressing this key in PV/SV display shows the manual output
value at the bottom of the screen.
▲Key
Pressing once will increase the setting value by one. Holding
down the button will continue to increase the value.
It changes SV on the PV/SV display.
It is also used to move between items in channel screen
display and parameter screen display.
▼Key
Pressing once will decrease the setting value by one. Holding
down the button will continue to decrease the value.
It changes SV on the PV/SV display.
It is also used to move between items in channel screen
display and parameter screen display.
Display
C1/C2 Lamp
Displays the condition of the control output. Lights on at
100% output and goes off at 0% output. For values between
0% and 100%, the output is indicated by the length of time
the lamp flickers. When acting as a valve control, the C1 lamp
will flicker with OPEN output, and the C2 lamp will flicker with
CLOSE output.
DO1/2/3 Lamp
Lights on when there is digital output (Do) from Do 1, Do 2, or
Do 3. The lamp blinks when delay action is on.
PV Display
Displays setting values (PV). Displays the name of the
parameter when setting parameters.
SV Display
Displays set values (SV). Also can display the output value
during manual mode. Displays current value when changing
parameter settings. Displays "rr
rrEE EEMM MM" during remote mode, and
"SS
SSoo ooFF FFTT TT" during soft start.
SV Lamp
Illuminates when displaying the SV value. Does not illuminate
in manual mode.
The lamp blinks while performing ramp/soak or lamp SV
operations.
MAN/AT/SELF Lamp
The lamp stays lit during manual mode. The lamp blinks
during auto-tuning and self-tuning.

– 11 –
2
Chapter
Chapter 2
Overview of Basic Operations and
Parameters
Basic Operation – 12
●
Parameter Overview – 14
●
Steps for Setting Parameters – 19

– 12 –
2
Chapter
Basic Operation
●Changing SV (set values) ●Changing MV (control output values)
initial display
(PV/SV display)
observation
value display
channel menu
parameter
menu
parameter
setting
manual output
(PV/MV display)
hold down
(change
mode)
operation mode
monitoring mode
manual mode
setup mode
hold down
hold down
hold down
only during manual mode
manual lamp ON
(change
display only)
channel display
: Press several times
parameter display
Refer to Operation Mode (p. 13)
Manual Mode (p. 13)
Monitor Mode (p. 13)
Setup Mode (p. 13)
Refer to
Parameter Overview (p. 14)
Thi
s
d
ev
i
ce
h
as
f
our mo
d
es: opera
ti
on mo
d
e, manua
l
mo
d
e, mon
it
or mo
d
e, an
d
se
t
up mo
d
e.
Thi
s sec
ti
on
outlines each mode and explains its key functions.
Refer to the following diagram for information about key functions and changing modes.
"Press and hold" means to press a key and hold it for about one second.
Pressing the key or the key switches between modes. Pressing in monitor mode or setup mode allows you to choose
menu items.
1
Change the display to PV/SV display (shown
when you turn on the power and the SV lamp is
lit).
2Change the SV value with the keys.
3Press the key to save the values.
(The value will be automatically saved after 3
seconds even if a key is not pressed.)
1Switch to manual mode.
2Change the display to PV/MV display (MAN/AT/
SELF lamp is lit).
(Pressing the key in manual mode toggles
between PV/SV display and PV/MV display.)
3Change the MV value with the keys.
(Changes are reflected to the MV value as it is
changed.)

– 13 –
2
Chapter
Operation Mode
Operation mode is the regular mode of operation. PV and SV values are displayed. Control output and alarm output are
suspended during standby, but the PV value is displayed as normal and the SV value blinks. The controller starts in this mode
when the power is turned on.
Manual Mode
Manual mode allows you to set MV output manually. The PV value is displayed, as in operation mode. Use the key and
key to change the MV value, displayed as a percentage from -3% to 103%.
Manual display mode only appears when the controller is set to manual mode.
Monitor Mode
Monitor mode allows you to confirm the status of the controller by checking each value.
To enter monitor mode from operation mode or manual display mode, press and hold the key. The device will enter monitor
mode with [MV1] selected. Use the key and key to scroll through the information.
●Monitor Mode
Setup Mode
Setup mode allows you to set the parameters for the device. To enter setup mode, first press and hold the key when in
operation mode or manual display mode to enter monitor mode with [MV1] selected. Then press and hold the key to enter the
channel menu in setup mode. Use the key and key to select the channel that includes the parameter you wish to change.
Press and hold the key, then use the key and key to check the parameters and their values.
To change the value of a parameter, press the key when the value of the parameter you wish to change is being displayed.
The parameter value will blink and can be changed with the key and key. Press the key again to set the parameter to
your desired value. The value will then cease blinking.
Operation Mode
Error source
display
MV1 (%) PFB input value
display (%)
RSV1 terminal
input value display
Enter
password
MV2 (%)
hold down

– 14 –
2
Chapter
Parameter Overview
The parameters are divided into 13 channels. Each channel contains one series of parameters. Refer to the following
chapter for a detailed explanation of each channel.The following is an overview of the channels.
●Setup Mode — Channel Menu
Channel Display Parameter Name Overview Page
Ch 1 oPE Operation Sets the parameters for operation. 21
Ch 2 Pid Control (PID) Sets the parameters concerning controls. 29
Ch 3 PLT PID Palette Sets the PID palette 1 to 7. 43
Ch 4 PrG Ramp/Soak Sets the parameters concerning ramp/soak. 53
Ch 5 Mon Monitor Allows you to confirm the status of the controller by checking each value.
(Cannot be set.)
63
Ch 6 SET Setup Sets the parameters concerning input/output. 71
Ch 7 SyS System Sets the parameters concerning system definitions for the controller. 89
Ch 8 ALM Alarm Sets the parameters concerning the alarm function. 111
Ch 9 CoM Communication Sets communication parameters such as the communication station number. 119
Ch10 PFb Position Feedback
(PFB)
Sets the parameters for motorized valve control. 125
Ch11 PAS Password Setup Controls password settings 131
Ch12 dSP Display Mask for Each
Parameter
Sets which parameters are displayed depending on the set value. 133
Ch13 CFG Environmental
Parameters(Config)
Sets the parameters concerning setup definitions for the controller. 141
Monitor Mode
Operation Ramp/Soak MonitorPID PID palette
Setup Communication PFBSystem Alarm
hold down
Password Display Configuration

– 15 –
2
Chapter
●Setup Mode — Parameter Menu
Operation
Manual mode
switch
RUN/Standby
switch
Remote mode
switch
Ramp/soak
control command
Auto-tuning
run command
DO output latch
cancel command
Key lock
Currently
selected SV No.
Currently
selected PID No.
ALM1
setting
ALM2
setting
ALM3
setting
ALM4
setting
ALM5
setting
PID
Proportional
band
PID Palette
Integration
time
Derivation
time
on/off control
hysteresis
Cooling proportional
band coefficient
Dead band (%) Output
convergence
value (%)
Anti-reset
windup
Normal/reverse
setting
SV limit (lower)
SV limit
(upper)
Selects the
output limiter type
Sets the
maximum SV
selection number
Sets the max
PID selection number
OUT1
proportional
cycles
OUT1
lower limit
OUT2
proportional
cycles
OUT2
lower limit
OUT1
upper limit
OUT2
upper limit
SV set value
Proportional band
Integration time
Derivation time
on/off control hysteresis
Cooling proportional band
Dead band (%)
Output convergence value (%)
Anti-reset windup
Normal/reverse setting
*
*
*
*
*
*
*
*
*
*
Palette 7
Palette 1
Palette 2

– 16 –
2
Chapter Ramp/soak
operation
pattern (Step No.)
Ramp/soak
time
Ramp/soak
mode
Guaranteed
soak band
(lower)
Guaranteed
soak band
(upper)
Ramp/Soak
Guaranteed soak
ON/OFF
Pattern selection
max setting
Setup
PV input
lower limit
PV input
upper limit
Decimal
position
PV input type Unit display
PV input filter
RSV zero
adjustment
Standby mode
setting
Ao output
type
RSV input
range
RSV span
adjustment
Soft start time
OUT1
range
RSV input
filter
C1r
OUT2
range
C2r
Standby OUT1
setting
Sbo1 Sbo2
FALT output
1 set value
Ramp/soak Step16
FLo1 FLo2
Soft start output
1 set value
SFo1
Cold junction
compensation
Ao lower
limit scaling
Ao upper
limit scaling
PV input shift PV display
zero adjustment
PV display
span adjustment
Monitor
SV value shift
SV value shift
FALT output
2 set value
Standby OUT2
setting
PV start Continue mode
Pattern selection
min setting
Ramp/soak
progress
MV1
Mv1
MV2
Mv2
CT1 LC1
Heater current Leak current
value
PFB input
value display
RSV input
value display
Remaining time
on timer 1-5
Error source
display
TM2
TM1
TM5
Palette
No. display
Pattern
No. display
Ramp/soak Step2
Ramp/soak Step1
SV set value
Ramp time
Soak time
*
*
*

– 17 –
2
Chapter
PFB
PFB dead
band
Valve stroke
time
PFB input
adjustment
command
Communication
ST No. setting Parity settings Communication
permissions
Password
PAS2 PAS3PAS1
Password 1
setting
Load
short-circuit
alarm setting
Load
short-circuit
alarm hysteresis
Alarm
HB alarm -
Setting value
HB alarm -
Hysteresis
Hysteresis
ALM1
Delay time
ALM2
ALM5
Delay time units
*
*
*
System
USER key
allocation
settings
Ramp SV -
Decline
Ramp SV
effect/no effect
Ramp SV -
Incline
Ramp SV
slope time units
Control
methods
Ramp SV
SV display mode
selection
DI-1
function
select
di1
DI-2
function
select
di2
Output
type event
type setting
do1T doP1 do5T
Option
function
setting
doP5
DI-3
function
select
di3
DI-4
function
select
di4
DI-5
function
select
di5
Mode at
startup
Target of
control
ON/OFF
hysteresis
setting
SELF PV
stability width
.......
Password 2
setting
Password 3
setting
Loop break
detection time
Loop break
detection width

– 18 –
2
Chapter
Display
Display mask of
each parameter
dP01 dP30
Environmental
Parameters
Display
timeout setting
Remote
blink setting
Soft start
blink setting
ALM blink,
LED lamp flicker
L-C2
C2 lamp
allocation
Controller reset
.......

– 19 –
2
Chapter
Steps for Setting Parameters
The following explains the steps from power-up to
operation.
Prepare Operation
1Make a settings plan.
Decide how you want the controller to run and what
parameter values will be needed to make the
controller run to your specifications. At the very
minimum, you need to determine the following
settings:
• Input sensor type
• Normal or reverse operation
Refer to
"Normal/Reverse Settings" (p. 37)
• Control methods
Ex.) ON/OFF control, PID control
Refer to "Proportional Bandwidth, Integration Time, Derivation Time"
(p. 31)
"ON/OFF Control Hysteresis" (p. 32)
•SV Value
Refer to "SV Lower limit" (p. 38)
"SV Upper limit" (p. 38)
2Turn the power on.
Confirm that the connections are correct, then turn on
the power.
Immediately after powering up, the controller will be in
operation mode. The PV and SV displays will
illuminate and display numbers. If nothing is
displayed, recheck the power source and connection.
3Switch to Setup Mode. Set the parameters laid out
in your plan.
Refer to Chapter 2 "Overview of Basic Operations and
Parameters: Basic Operations" (p. 12)
1
Confirm that controlled object will operate in
manual mode.
2
Test the controller with the auto-tuning or self-
tuning functions. Adjust the parameters
according to the results of the test.