FujiFilm Robin Subaru PKV110 User manual

MO DE L
IS S UE E MD-P U1642
9ZZ9020043
PKV101
INSTRUCTIONS FOR USE (USA only)

5W
10W
20W
#20
#30
#40
10W-30
10W-40
S ingle
grade
Multi
grade
Ambient
temper atu re
-20 -10 0 10 20 30 40 C
-4 14 32 50 68 86 104 F
1 2
1
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3
6
4
7
3
1
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3
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6
26
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15
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8
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1
10
L
H
ON
O F F
1
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5
5
16
3
6
1
7

4
5
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2
1
3
6
7
1
2
4
3
8
1
2
9
8
7
6
10
5
0.7 ~ 0.8 mm
5
7
4
2
3
6
8
ON
O F F
L
H
L
H
L
H
1
2
1
2
1
1
2
3
6
4
2
4
3
5
1
1

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NOTIC E
F E DE R AL E MIS S ION C OMP ONE NT DE F E C T WAR R ANTY and C ALIF OR NIA
E MIS S ION C ONTR OL WAR R ANT Y are applicable to only those engines
complied with E P A (E nvironmental P rotection Agency) and C AR B (C alifornia
Air R es ources B oard) emis sion regulations.
AIR INDE X
An Air Index Information hang tag was s upplied to this engine in accordance
with the emission regulations of the C alifornia Air R esources B oard.
The bar graph on the hang tag shows the emission performance of this engine.
The bar graph can be us ed to compare the emissions performance with other
available engines. T he lower the Air Index, the les s pollution.
The following durability description is to provide you with information relating
to the emiss ion durability period of the engine.
Des criptive T erm Applicable to E missions Durability P eriod
Moderate - 50 hours (engine from 0 to 65 cc)
Intermediate - 125 hours (engine from 0 to 65 cc)
E xtended - 300 hours (engine from 0 to 65 cc)
Notic e :T he Air Index Information hang tag must remain on the engine or on
the equipment until it is sold to the ultimate purchaser. R emove the hang tag
The engine exhaust from this product contains
chemicals known to the S tate of C alifornia to
cause cancer, birth defects or other reproductive
harm.
WAR NING :
before operating the engine.

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F E DE R A L E MIS S IONS C OMP ONE NT DE FE C T WAR R A NT Y
E MIS S IONS C OMP ONE NT DE F E C T WA R R A NT Y C OV E R AG E – This emiss ion warranty is applicable in all S tates , except the
state of C alifornia.
F uji Heavy Industries L td. and R obin America Inc., W ood Dale Illinois, (herein “R OBIN AME R IC A”) warrant(s ) to the initial retail purchaser and
each s ubsequent owner, that this Nonroad engine (herein “engine”) has been designed, built, and equipped to conform at the time of initial
sale to all applicable regulations of the U.S .
E nvironmental P rotection Agency (E P A), and that the engine is free of defects in materials and workmans hip which would caus e this engine to
fail to conform with E P A regulations during its warranty period.
F or the components listed under P AR T S C OV E R E D, the s ervice dealer authorized by R OB IN AME R IC A will, at no cost to you, make the
neces sary diagnos is, repair, or replacement necess ary to ens ure that the engine complies with applicable U.S . E P A regulations.
E MIS S IS ON C OMP ONE NT DE F E C T WA R R A NT Y P E R IOD
The warranty period for this engine begins on the date of s ale to the
initial purchaser and continues for a period of two years .
P A R T S C OVE R E D
Listed below are the parts covered by the E miss ion C omponents
Defect W arranty. S ome of the parts listed below may require
scheduled maintenance and are warranted up to the first scheduled
replacement point for that part.
(1) F uel Metering S ys tem
(i) C arburetor and internal parts
(ii) F uel filter, if applica ble.
(iii) T hrottle stopper, if applicable.
(iv) C hoke S ys tem, if applicable
(2) Air Induction S ystem
(i) Air cleaner plate
(ii) Air cleaner cas e
(3) Ignition S ys tem
(i) S park plug.
(ii) F lywheel Magneto
(iii) Ignition C oil
(4) Miscellaneous Items Us ed in Above S ystems
(i) F uel hos es , clamps a nd s ea ling gas kets
OB T A INING WAR R A NT Y S E R V IC E
To obtain warranty service, take your engine to the nearest authorized
R obin America service dealer . B ring your sales receipts indicating
date of purchas e for this engine. T he service dealer authorized by
R O B IN AME R IC A will perform the neces s ary repairs or adjustments
within a reasonable amount of time and furnish you with a copy of the
repair order. All parts and accessories replaced under this warranty
become the property of R OB IN AME R IC A.
WHA T IS NOT C OV E R E D
*
C onditions res ulting from tampering, misus e, improper a djustment
(unles s they were made by the service dealer authorized by
R O B IN AME R IC A during a warra nty repair), a lteration, accident,
failure to use the recommended fuel and oil, or not performing
required maintenance services.
*The replacement parts used for required maintenance services.
*C
onsequential damages such as loss of time, inconvenience, loss
of use of the engine or equipment, etc.
*
Diagnos is and ins pection charges that do not res ult in warranty-
eligible service being performed.
*
Any non-authorized replacement part, or malfunction of authorized
parts due to use of non-authorized parts.
OW NE R ’ S W AR R ANT Y R E S P ONS IB IL IT IE S
As the engine owner, you are respons ible for the performance of the
required maintenance listed in your owner’s manual. R OBIN
AME R IC A recommends tha t you retain all receipts covering
maintenance on your engine, but R O BIN AME R IC A cannot deny
warranty s olely for the lack of receipts or for your failure to ens ure
the performance of all scheduled maintenance.
As the engine owner, you should however be aware that R OBIN
AME R IC A may deny warranty coverage if your engine or a part has
failed due to abus e, neglect, improper maintenance or unapproved
modifications .
Y ou are res ponsible for pres enting your engine to the neares t s ervice
dealer authorized by R O B IN AME R IC A when a problem exis ts .
If you have any questions regarding your warranty rights and
res ponsibilities, you s hould contact the R obin America cus tomer
service department at 1-630-350-8200 for the information.
THING S Y OU S HOUL D K NOW A B OUT T HE E MIS S ION
C ONT R OL S Y S TE M WAR R ANT Y MA INT E NA NC E AND
R E P A IR S
Y ou are responsible for the proper maintenance of the engine.
Y ou should keep all receipts and maintenance records covering the
performance of regular maintenance in the event ques tions arise.
Thes e receipts and maintenance records should be transferred to
each subsequent owner of the engine. R OB IN AME R IC A res erves
the right to deny warranty coverage if the engine has not been properly
maintained. Warranty claims will not be denied, however, s olely
becaus e of the lack of required maintenance or failure to keep
maintenance records.
MAINT E NANC E , R E P LAC E ME NT O R R E P AIR O F E MIS S IO N
C ONT R OL DE V IC E S AND S Y S TE MS MAY B E P E R FOR ME D B Y
ANY R E P AIR E S TAB LIS HME NT OR INDIV IDUAL;
HO WE V E R , WAR R ANT Y R E P AIR S MUS T B E P E R F OR ME D B Y A
S E R VIC E DE ALE R AUT HO R IZE D B Y R OB IN AME R IC A. T HE US E
OF P AR T S T HAT AR E NOT E QUIVALE NT IN P E R F OR MANC E AND
DUR AB ILIT Y TO AUT HOR IZE D P AR T S MAY IMP AIR THE
E F FE CTIV E NE S S OF T HE E MIS S ION C ONTR OL S Y S TE M AND MAY
HAV E A B E AR ING O N T HE OUT C OME OF A WAR R ANT Y C LAIM.
If other than the parts authorized by R OBIN AME R IC A are us ed for
maintenance replacements or for the repair of components affecting
emission control, you should as sure yourself that s uch parts are
warranted by their manufacturer to be equivalent to the parts
authorized by R OB IN AME R IC A in their performance and durability.
HOW T O MA K E A C L A IM
All repair qualifying under this limited warranty mus t be performed by a
service dealer authorized by R OB IN AME R IC A. In the event that any
emission-related part is found to be defective during the warranty period,
you shall notify R obin America cus tomer s ervice department at 1-630-
350-8200 and you will be advised of the appropriate warranty service
d ealer or s ervice providers where the warranty repair can be performed.
(iii) Air cleaner element

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C A L IF OR NIA E MIS S ION C ONTR OLWAR R A NTY S TAT E ME NT
Y OUR WA R R A NT Y R IG HTS A ND OB L IG ATIO NS
The C alifornia Air R esources B oard and F uji Heavy Indus tries Ltd. (herein “F UJ I”) are pleased to explain the emiss ion control system warranty
on your 2004 and later S mall Off-R oad engine (herein "engine"). In C alifornia, new engine must be designed, built and equipped to meet the
S tate's stringent anti-s mog standards. F UJ I mus t warrant the emis sion control s ys tem on your engine for the periods of time des cribed below,
provided there has been no abus e, neglect or improper maintenance of your engine. Y our emission control system may include parts s uch as
the carburetor or fuel-injection sys tem, and the ignition sys tem. Also included may be hos es, belts , connectors and other emis sion-related
ass emblies . Where a warrantable condition exis ts , F UJ I will repair your engine at no cost to you including diagnosis, parts and labor.
MA NUF AC TUR E R 'S WAR R ANT Y C OV E R AG E :
The 2004 and later engines are warranted for two (2) years . If any emiss ion related part on your engine is defective, the part will be repaired
or replaced by F U J I.
OWNE R 'S W AR R ANT Y R E S P ONS IB IL IT IE S :
-As the engine owner, you are respons ible for the performance of the required maintenance listed in your Owner's Manual. F UJ I
recommends that you retain all receipts covering maintenance on your engine, but F UJ I cannot deny warranty solely for the lack of
receipts or for your failure to ensure the performance of all s cheduled maintenance.
-As the engine owner, you should ,however, be aware that FUJ I may deny you warranty coverage if your engine or a part has failed due
to abuse, neglect, improper maintenance or unapproved modifications .
-Y ou are res ponsible for pres enting your engine to a s ervice dealer or warranty s tation authorized by R O BIN AME R IC A Inc. 940 Lively
B lvd., W ood Dale, IL 60191 (herein R O B IN AME R IC A) as s oon a s a problem exis ts . T he warranty repa irs s hould be completed in a
reas onable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and res ponsibilities, you should contact the R obin America Inc. C us tomer S ervice
Department at 1-630-350-8200
L IMIT E D W AR R A NT Y
on E mis s ion C ontrol S ys tems
- C alifornia Only -
F UJ I warrants to the owner of the 2004 and later engine that the engine 1)has been designed, built and equipped so as to conform at the time
of manufacture with the applicable regulations of the California Air R esources B oard, and (2) is free from defects in materials and workmans hip
that could caus e it to fail to conform with those regulations as may be applicablein the terms and conditions s tated below.
A. WAR R ANT Y C OMME NC E ME NT DATE
The warranty period begins on the date the engine is delivered to a
first retail purchaser.
B . L E NG TH OF C OVE R AGE
F UJ I warrants to a first retail purchaser and each subsequent purchas er
that the engine is free from defects in materials and workmanship that
caus e the failure of a warranted emission-related part for a period of
two (2) years after the date of delivery to the first retail purchas er.
C . W HA T IS C OV E R E D:
1. R E P AIR O R R E P LAC E ME NT P AR T S
R epairs and replacement of any warranted part will be performed
at no charge to you by an authorized service dealer or a warranty
s ta tion. Y ou may contact the R obin America Inc. C us tomer S ervice
Department at 1-630-350-8200 to obtain the name of the neares t
appropriate location where your warranty repairs are performed.
2. WAR R ANT Y P E R IO D
This warranty continues for a period of two (2) years and applies
only to the repair, replacement or adjustment of the component
parts that are not s cheduled for replacement as required
maintenance. F urther, component parts which are s cheduled only
for regular inspection to the effect of "repair or replace as
neces sary" are warranted for the warranty period. Any warranted
part which is s cheduled for replacement as required maintenance
is warranted for the period of time up to the first scheduled
replacement point for that part.
3. DIAG NO S IS
Y ou will not be charged for diagnos tic labor that lea ds to the
determination that a warranted part is defective, if the diagnos tic
work is performed at an authorized s ervice dealer or warranty station.
4. DAMAG E S
If a warranted part failed caus ing damage to other engine
components, cons ult an warranty s tation.
D. W HAT IS NOT C OVE R E D
1. T his limited warranty does not cover any part which malfunctions ,
fails or is damaged due to failure to follow the maintenance and
operating ins tructions set forth in the 2004 and later Owner's
Manual including:
(1) improper maintenance of any warranted parts
(2) improper installation, adjustment or repair of the engine or of
any warranted part unles s performed by an authorized s ervice
dealer
(3) failure to follow recommendations on fuel use contained in the
2004 and later Owner's Manual
(4) repairs performed outside of the authorized warranty service
dealers
(5) us e of parts which are not authorized by F U J I.
2. Add-on or modified parts
This warranty does not cover any part that malfunctions, fails or is
damaged due to alterations by changing, adding to or removing
parts from the engine.
3. E xpenses incurred by proces sing warranty claims
F UJ I, a ny a uthorized s ervice dea ler and warra nty s ta tion s hall not
be liable for any loss of us e of the engine, for any alternative us age,
for any damage to goods, los s of time or inconvenience.
E . HO W T O F IL E A C L A IM
All repairs qualifying under this Limited Warranty must be performed
by a dealer who s old you the engine or warranty s tation authorized
by R OB IN AME R IC A. In the event that any emission-related part is
found to be defective during the warranty period, you must notify the
R obin America Inc. C ustomer S ervice Department at 1-630-350-8200
and you will be advised of the appropriate warranty service facilities
where the warranty repair is to be performed.
F . WHE R E TO OB TA IN WAR R ANT Y S E R VIC E
It is recommended that warranty s ervice be performed by the
authorized dealer who s old you the engine, although warranty
service will be performed by any authorized service dealers or
warranty stations anywhere in the United S tates .

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When warranty repair is needed, the engine mus t be brought to an
authorized service dealer or warranty s tation’s place of busines s during
normal busines s hours. In all cas es, a reasonable time, not to exceed
30 days , must be allowed for the warranty repair to be completed after
the engine is received by the authorized service dealer or warranty station.
G . MA INT E NANC E , R E P L AC E ME NT A ND
R E P AIR OF E MIS S ION-R E L ATE D P AR T S
Only warranted engine replacement parts approved by FUJ I s hould
be used in the performance of any warranty maintenance or repairs
on emis sion-related parts. If other than authorized parts are used for
maintenance, replacement or repair of components affecting emiss ion
control, you should as sure yours elf that s uch parts are warranted by
their manufacturer to be equivalent to authorized parts in performance
and durability. FUJ I ,however, as sumes no liability under this warranty
with res pect to parts other than authorized parts. T he use of non-
authorized replacement parts does not invalidate the warranty on
other components unless the non-authorized parts caus e damage to
warranted parts.
H. P A R T S C OV E R E D UNDE R T HE C AL IF OR NIA E MIS S IONS
WAR R A NT Y
(1) F uel Metering S ys tem
(i) C arburetor and internal parts
(ii) Air cleaner plate (including choke sys tem)
(iii) Air cleaner cover
(iv) Air cleaner element
(2) Ignition S ys tem
(i) S park plug
(ii) F lywheel magneto
(iii) Ignition coil
(3) Mis cellaneous Items Us ed in Above S ystems
(i) Hos es and sealing gas kets, bolts , connectors, and assemblies.
I. MA INT E NA NC E S T AT E ME NT S
It is your respons ibility to have all scheduled ins pection and maintenance s ervices performed at the times recommended in the 2000 and later
Owner's Manual and to retain proof that inspection and maintenance s ervices are performed at the times when recommended. F UJ I will not
deny a warranty claim solely because you have no record of maintenance; however, F UJ I may deny a warranty claim if your failure to perform
required maintenance res ulted in the failure of warranted part. T he proof which you maintain s hould be given to each subsequent owner of the
engine. Y ou are res ponsible for performing the scheduled maintenance described below based on the procedures s pecified in the 2004 and
later Owner's Manual. T he scheduled maintenance below is bas ed on a normal engine operating schedule.
P R OC E DUR E INT E R VAL
1) C lean engine and check bolts and nuts . R etighten if necessary. : E very 8 hours (daily)
2) C heck and refill engine oil (4 stroke) : E very 8 hours (refill daily up to upper limit)
3) C hange engine oil (4 s troke) : Initial 20 hours and every 100 hours afterward
4) C heck clogging of cooling air pas sage and cylinder fins. : E very 8 hours (daily)
Note: More frequent maintenance may be necessary under dus ty, dirty or s evere conditions.
(v) F uel F ilter
R emove and clean if necessary.
12) R eplace packings and gas kets with new ones .
11) Overhaul engine.
10) R eplace fule lines .
9) Adjust valve clearance, if applicable (4 stroke)
8) C heck fuel filter. If clogged, replace with new one.
7) C heck muffler exhaus t outlet (or port). C lean if neces sary.
6) C heck s park plug. C lean and adjust if neces sary.
5) C lean air cleaner
: E very reas sembling
: E very 200 hours
: E very 8 hours (daily)
: E very 8 hours (daily)
: E very 50 hours (monthly)
: E very 50 hours (monthly)
: E very 200 hours
: E very 200 hours

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FOREWORD
Thank you very much for purchasing a ROBIN PUMP.
This manual covers operation and maintenance of ROBIN PUMP.
All information in this publication is based on the latest product information available at the
time of approval for printing. Please read this manual carefully before operating.
Please take a moment to familiarize yourself with the proper operation and maintenance
procedures in order to maximize the safe and efficient use of this product.
Keep this owner’s manual at hand, so that you can refer to it at any time.
Due to constant efforts to improve our products, certain procedures and specifications are
subjected to change without notice.
When ordering spare parts, always give us the MODEL, PRODUCTION NUMBER and SERIAL
NUMBER of your pump.
Please fill in the following blanks after checking the production number on your pump.
(Location of label is different depending on the pump specification.)
Page
1. SAFETY PRECAUTIONS................................................................................... 2
2. COMPONENTS.................................................................................................. 4
3. PRE-OPERATION FOR STARTING .................................................................. 5
4. OPERATING YOUR PUMP................................................................................ 5
5. MAINTENANCE ................................................................................................. 6
6. PREPARATIONS FOR STORAGE..................................................................... 8
7. EASY TROUBLESHOOTING............................................................................. 9
8. SPECIFICATIONS.............................................................................................. 10
PROD No.
SER No.
NOTE Please refer to the illustrations on the back page of the front
cover or back cover for Fig. 11
11
1 to 88
88
8indicated in the sentence.
CONTENTS
SER No.
(Label)
PROD No. / SER No.
(Label)
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: EXHAUST PRECAUTIONS
■Never inhale exhaust gasses.
They contain carbon monoxide, a colorless, odorless and extremely dangerous gas
which can cause unconsciousness or death.
■Never operate the pump indoors or in a poorly ventilated area, such as tunnel, cave,
etc.
■Exercise extreme care when operating the pump near people or animals.
■Keep the exhaust pipe free of foreign objects.
: REFUELING PRECAUTIONS
■Gasoline is extremely flammable and its vapors can explode if ignited.
■Do not refuel indoors or in a poorly ventilated area.
■Be sure to stop the pump prior to refueling.
■Do not remove fuel tank cap nor fill fuel tank while engine is hot or running.
Allow engine to cool at least 2 minutes before refueling.
■Do not overfill the fuel tank.
■If fuel is spilt, wipe it away carefully and wait until the fuel has dried before starting the
engine.
■After refueling, make sure that the fuel cap is secured to prevent spillage.
: FIRE PREVENTION
■Do not operate the pump while smoking or near an open flame.
■Do not use around dry brush, twigs, cloth rags, or other flammable materials.
■Keep cooling air intake (recoil starter area) and muffler side of the engine at least
1 meter (3 feet) away from buildings, obstructions and other burnable objects.
■Keep the pump away from flammables and other hazardous materials (trash, rags,
lubricants, explosives).
: OTHER SAFETY PRECAUTIONS
■Be careful of hot parts.
The muffler and other engine parts become very hot while the pump is running or just
after it has stopped. Operate the pump in a safe area and keep children away from
the running pump.
■Do not use diaphram pump for the mixture of water and oil.
1. SAFETY PRECAUTIONS
WARNING
Please make sure you review each precaution carefully.
Pay special attention to statement preceded by the following words.
WARNING
WARNING
WARNING
WARNING
CAUTION
“WARNING” indicates a strong possibility of severe personal injury or loss of life if
instructions are not followed.
“CAUTION” indicates a possibility of personal injury or equipment damage if instructions
are not followed.
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■Do not touch the spark plug and ignition cable when starting and operating the engine.
■Operate the pump on a stable, level surface.
If the engine is tilted, fuel spillage may result.
■Drain the fuel when transporting the pump.
■Keep the unit dry (do not operate it in rainy conditions).
: PRE-OPERATION CHECKS
■Carefully check fuel hoses and joints for looseness and fuel leakage. Leaked fuel
creates a potentially dangerous situation.
■Check bolts and nuts for looseness. A loose bolt or nut may cause serious engine
trouble.
■Check the engine oil and refill if necessary.
■Check the fuel level and refill if necessary. Take care not to overfill the tank.
■Keep cylinder fins and recoil starter free of dirt, grass and other debris.
■Wear snug fitting working clothes when operating the engine.
Loose aprons, towels, belt, etc., may be caught in the engine or drive train, causing a
dangerous situation.
NOTE
Operating the pump at a steep incline may cause seizure due to improper lubrication
even with a maximum oil level.
CAUTION
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