Full Boar FBAD-038 User manual

KNOW YOUR PRODUCT
WARNING: Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electrical shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
0721
3/8" REVERSIBLE
AIR DRILL
• VARIABLE SPEED
• 1800 MAX RPM
• SOFT TOUCH GRIP
INSTRUCTION MANUAL

2
Max RPM: 1800
Chuck Size: 3/8 Keyed
Air Inlet: 1/4 Nitto Style Male Connector
Operating Pressure: 6.2 bar (90 psi)
Maximum Pressure: 10.3 bar (150 psi)
Weight: 1.2 kg
Air Consumption: 163 litres/min at 90 psi
SPECIFICATIONS - MODEL NO. FBAD-038
KNOW YOUR PRODUCT
1. 1/4 Nitto Style Male Connector
2. Oil Bottle
3. Chuck Key
OIL
2 3
1

3
KNOW YOUR PRODUCT
1. 3/8 Chuck
2. Forward Reverse Selector
3. Trigger
4. Grip
5. Adjustable Speed Knob
6. Exhaust
7. Air Inlet
2
1
3
6
4
7
5

4
SPECIFICATIONS....................................................... Page 02
KNOW YOUR PRODUCT........................................... Page 02
INTRODUCTION........................................................ Page 05
SAFETY INSTRUCTIONS........................................... Page 06
SET UP AND PREPARATION..................................... Page 10
OPERATION............................................................... Page 12
MAINTENANCE......................................................... Page 13
TROUBLE SHOOTING .............................................. Page 14
DESCRIPTION OF SYMBOLS.....................................Page 15
CONTENTS................................................................ Page 16
WARRANTY................................................................ Page 17
TABLE OF CONTENTS

5
The Full Boar 3/8 Keyed Air Drill features a planetary gear
configuration for low vibrations and quite operation. Built with an
easy to use forward/reverse selector switch and variable speed dial,
this professional air tool is ideal for drilling, honing, hole sawing and
reaming.
Read and understand the Owner’s Manual before operating the Air
Drill. Failure to do so could result in personal injury or equipment
damage.
INTRODUCTION
LUBRICATION
An automatic in-line filter, a pressure regulator and automatic
oiler is recommended as it increases the products service life. The
in-line oiler should be checked regularly and filled with air tool oil.
It is most important that the product be properly lubricated
by keeping the air line lubricator filled and correctly adjusted.
Without proper lubrication the product will not work properly and
parts will wear prematurely.
Use correct lubricant in the air line lubricator. The lubricator
should be of low air flow or changing air flow type, and should be
kept filled to the correct level. Use only recommended lubricants,
specially made for pneumatic applications. Substitutes may harm
the rubber compounds in the product’s O-rings and other rubber
parts.

6
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
d. Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
e. Check the maximum pressure rating of any tools or accessories that you
intend using with the compressor. The output pressure of the air from the
compressor must be regulated so that it never exceeds the rated pressure of
the tool or accessory.
f. Always wear high safety goggles or glasses when using the air tools. Never
point the air tool towards any part of your body or towards another person.
g. Drain the moisture from the tank daily. It will help prevent corrosion.
h. Use safety equipment including safety goggles and ear protection, the tool
operator and all persons in the working area must wear safety goggles and ear
protection.
i. Air tools should not be used in a potentially explosive environment.
j. The tool must be used only for its prescribed purpose. Any use other than
those mentioned in this Manual will be considered a case of misuse. The user
and not the manufacturer shall be liable for any damage or injury resulting from
such cases of misuse.
GENERAL AIR TOOL SAFETY WARNINGS
WARNING! Read all safety warnings and all instructions. Failure to follow
the warnings and instructions may result in electric shock, fire and/or
serious injury.
Save all warnings and instructions for future reference.
WARNING! In the event that an air line is cut or broken, the air supply
must be turned off at the compressor. A broken air line which is not
supported is extremely dangerous and can whip around very quickly, both
with the capability of striking people, and blowing foreign particles into
the air.
Do not attempt to catch the air line but immediately keep bystanders well
clear and turn off the air supply to the hose, turn off the compressor at the
On / Off button, and then remove the hose from the compressor.

7
•Please read and observe these operating instructions before using the tool. Basic
safety measures should always be strictly followed to protect against damage
to the equipment and personal injury to the user or other people working in the
vicinity of operation.
•This appliance is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and
knowledge, unless they have been given the supervision or instruction
concerning use of the appliance by a person responsible for their safety.
• Children should be supervised to ensure that they do not play with the
appliance.
GENERAL AIR TOOL SAFETY WARNINGS (cont.)
WARNING! Do not climb rigging or scaffolding while carrying a tool
that is connected to an air hose. Doing so could result in serious personal
injury..
WARNING! Do not attempt to modify this tool or install accessories not
recommended for use with this tool. Any such in a hazardous condition
leading to possible serious personal injury.
WARNING! Do not over reach. Keep proper footing and balance at all
times.

8
3/8 KEYED AIR DRILL SAFETY WARNINGS
• Read and understand instruction manual before using.
• Always wear impact-resistant eye protection during the operation of the
air tool.
• Do not use this product if it is not completely assembled or if any parts
appear to be missing or damaged. Use of a product that is not properly and
completely assembled could result in serious personal injury.
• Do not carry tool with finger on the trigger.
• Disconnect the tool from the air supply before performing maintance,
leaving work area, moving tool to another location, making any adjustments,
during non-operation or handing tool to another person. Failure to do so
could result in serious personal injury.
• Clean and inspect the tool daily. Carefully check for proper operation of
trigger and safety mechanism.
• DO NOT use the tool unless the trigger is functional, or if the tool is
leaking air or needs any other repair.
• Be aware that the failure of the work piece, or accessories, or even of the
air tool itself, can generate high-velocity projectiles.
• Air under pressure can cause severe injury.
• Whipping hoses can cause severe injury. Always check for damaged or
loose hoses and fittings.
• DO NOT exceed the maximum pressure stated on the tool.
• Never carry an air tool by the hose.
• Quick connector couplings shall be used for connection to the compressed air
system and non-sealable air inlet connector must be fitted at the tool in such
a way that no compressed air remains in the tool after disconnection.
• Air tools shall only be connected to an air supply where the maximum
allowable pressure of the tool cannot be exceeded by more than 10%; in
the case of higher pressure ,a pressure reducing valve which includes a
downstream safety valve shall be built into the compressed air supply.
• Check prior to each operation that the safety and triggering mechanism is
functioning properly and that all nuts and bolts are tight.
• Do not carry out any alterations to the air tool.
• Avoid weakening or damaging the tool, for example by:
– punching or engraving;
– modification not authorized by the manufacturer;
– guiding against templates made of hard material such as steel;
– dropping or pushing across the floor;
– applying excessive force of any kind..
WARNING! Disconnect the tool from the air supply before inspecting the
air tool. Failure to do so could result in serious personal injury.

9
3/8 KEYED AIR DRILL SAFETY WARNINGS
• Do not connect tool to pressure that potentially exceeds 150 psi (10.3 bar).
• Only use clean, dry and regulated compressed air at 6.2 bar (90psi)
• Only technically skilled operators should use the air tool.
• Do not overreach. Only use in a safe working place. Keep proper footing and
balance at all times.
• Keep bystanders away (when working in an area where there is a likelihood of
through traffic of people). Clearly mark off your operating area.
• Only wear gloves that provide adequate feel and safe control of triggers and
any adjusting devices.
• The tool must be disconnected from the air supply and rested on a flat
surface when not in use.
• Always wear impact-resistant eye protection with side shields during
operation of the tool.
• Appropriate hearing protection shall be worn.
• The risks to others shall be assessed by the operator.
• Ensure the tool is correctly lubricated during use. Only use the correct
lubricant as specified in this manual.
• Slips, trips and falls are major causes of workplace injury. Be aware of slippery
surfaces caused by use of the tool and also of trip hazards caused by the
airline hose.
• Proceed with additional care in unfamiliar surroundings. Hidden hazards may
exist, such as electricity or other utility lines.
• This tool is not intended for use in potentially explosive atmospheres and is
not insulated from coming into contact with electric power.
• Never use oxygen or combustible gases for operating pneumatic tools as this
could create a fire and explosion hazard.
• Do not discard the manual and safety instructions.
• Keep away from rotating end of tool. Do not wear jewellery or loose
clothing. Secure long hair. Scalping can occur if hair is not kept away from tool
and accessories. Choking can occur if neckwear is not kept away from tool.
• Gloves can become entangled with rotating parts, causing severed or broken
fingers.
• Rotating parts can easily entangle rubber-coated or metal-reinforced gloves.
• Do not wear loose-fitting gloves or gloves with cut or frayed fingers.
• Hold the tool correctly; be ready to counteract normal or sudden movements
and have both hands available.
• Release the trigger in the case of an interruption to the air supply.

10
KNOW YOUR PRODUCT3/8 KEYED AIR DRILL SAFETY WARNINGS
• High-reaction torque can be developed in case of stalling, which can be
caused by excessive loads being applied to the drill bit, by the drill bit
snagging on the material being drilled into or by the drill bit breaking through
the material being drilled. Maintain a firm grip on the handles of the drill
while drilling. Always be ready to counteract the reaction torque from the drill
and be ready to let go of the trigger at any time the drill stalls.
• Avoid direct contact with the inserted drill bits or other accessories during and
after use as it can be hot or sharp.
• Dust and fumes generated when using drills can cause ill health. Always use
the drill in well ventilated environment and if this is not possible, use dust and
fume extractors.
• Use respiratory protection in accordance with the local health and safety
regulations. Always assess the material being processed and take appropriate
measures to minimize and/or remove expose.
• Always ensure the work piece is secured before commencing work. Unsecured
work piece may spin out of control during drilling operations and cause
injuries and damages.

11
KNOW YOUR PRODUCTSET UP & PREPARATIONSET UP & PREPARATION
Add air tool lubricate into the air tool once daily with minimal use, or twice a day
with heavy use. Only a few drops of oil at a time is necessary. Too much oil will
only collect inside the tool and will be noticeable in the exhaust cycle. Warning!
use only air tool oil to lubricate the tool.
Before connecting the tool, check the air compressor gauge to be sure it is
functioning within the proper range 6.2 bar (90 psi).
Note: The tool and air hose must have a
quick-connect hose coupling that allows all
pressure to be removed from the tool when
the coupling is disconnected.
1. Pull back the sleeve on female quick
connector hose coupling, insert male end
and release sleeve on quick connector.
Note: For best performance use 3/8” I/D
supply air hose.
WARNING! Ensure the tool is in the off position before connecting to the
air supply.
WARNING! Always use a coupling that discharges all the compressed
air in the tool at the time the fitting or hose coupling is disconnected.
Using a coupling that does not discharge the compressed air could cause
unintended operation and serious personal injury..
Connecting air supply
1. Wrap Teflon tape (not supplied) around the Nitto Style Fitting approximately 4
to 5 times to ensure a leak free seal.
2. Screw in Nitto Style Fitting to the air inlet of the Air Drill.
3. Fasten the Nitto Style Fitting using a 14mm spanner (not supplied).

12
KNOW YOUR PRODUCT
Changing/Securing Drill Bit
1. Ensure the Air Drill has come to a complete stop and the tool is disconnected
from the air supply.
2. Using the supplied chuck key loosen the chuck and remove or install the desired
accessory.
3. With the new accessory installed, use the chuck key hand tighten the bit in
place. Ensure the bit is centred in the chuck.
SET UP & PREPARATION
WARNING! Disconnect the Air Drill from the air supply before carrying
out maintenance and/or changing the drilling accessories.

13
KNOW YOUR PRODUCT
WARNING! Ensure that the compressed air does not exceed 150 psi (10.3
bar) while operating the tool. Too high an air pressure and unclean air will
shorten the product’s life due to excessive wear, and may be dangerous
causing damage and/or personal injury.
General Operation
1. Ensure the tool is connected to an air supply with the correct pressure settings
2. To operate the Air Drill, squeeze the trigger lever to turn on the tool. Ensure the
tool is not engaged with any material when the bit starts to spin.
3. Place the spinning bit on the surface and keeping a light pressure allowing the
bit and tool to do the work.
Do not apply heavy pressure to the Air Drill to avoid damage to the work piece
and tool.
4. Release the trigger and allow the bit to come to a complete stop before placing
the tool down.
Variable Speed Adjustment
To change the speed of the Air Drill, turn the speed control knob. Be sure the tool
is no connected to an air supply to prevent accidental start ups when adjusting the
knob.
OPERATION
0
3
11
2
R F
2
0
3
11
2
R F
2

14
KNOW YOUR PRODUCT
Forward/Reverse Selection
To change the direction of the Air Drill, adjust the direction control switch. Be sure
the tool is no connected to an air supply to prevent accidental start ups when
adjusting the knob.
OPERATION
0
3
11
2
R F
2
0
3
11
2
R F
2

15
KNOW YOUR PRODUCT
General Cleaning
• If the enclosure of the tool requires cleaning, do not use solvents but a moist
soft cloth only. Never let any liquid get inside the tool; never immerse any part of
the tool into a liquid.
• Store the tool in a dry and safe place out of reach of children.
• Oil the air tool after each use with air tool oil.
Note: TB Imports will not be responsible for any damage or injuries caused by the
repair of the tool by an unauthorised person or by mishandling of the tool.
Spare Parts
Limited spare parts are available subject to availability. Please contact your local
Bunnings Special Orders Desk to order the required spare parts.
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE POSSIBLE REMEDY
Air leak near the top of
the tool or in the trigger
area.
Loose screws Tighten screws
Warn or damaged
o-rings or seals
Check and replace
O-rings
Air leak near the base of
the tool
Loose screws Tighten screws
Warn or damages
o-rings or seals
Check and replace
O-rings
Tool does nothing or
operates sluggishly
Insufficient air supply Increase air flow to tool
(Do not exceed 150psi)
Insufficient lubrication Lubricate tool
Worn or damaged
o-rings
Check and replace
O-rings
Air Drill not sufficiently
removing material.
Insufficient air supply Increase air flow to tool
(Do not exceed 150psi)
MAINTENANCE

16
DESCRIPTION OF SYMBOLS
CARING FOR THE ENVIRONMENT
Power tools that are no longer usable should not be
disposed of with household waste but in an environmentally
friendly way. Please recycle where facilities exist. Check with
your local council authority for recycling advice.
Recycling packaging reduces the need for landfill and raw
materials. Reuse of recycled material decreases pollution in the
environment. Please recycle packaging where facilities exist.
Check with your local council authority for recycling advice.
Wear eye, ear & breathing
protection Wear hearing protection
Wear breathing protection Wear eye protection
Warning
n0
/min No load speed
Revolutions or reciprocations
per minute
Read Instruction Manual
Distributed by:
TB Imports
AUSTRALIA (Head Office)
25 Fox Drive, Dandenong South, Victoria, Australia, 3175
Telephone: [phone] (AUS), 0800 647 840 (NZ)
1 x Air Drill
1 x 1/4 Nitto Style Male Connector
1 x Instruction Manual
1 x Oil Bottle
1 x Chuck Key
Note: The manufacturer’s liability shall be deemed void if the tool is modified
in any way and the manufacturer shall therefore accept no liability for any
damages arising as a result of modifications.
CONTENTS

WARRANTY EXCLUSIONS
The following actions will result in the warranty being void.
If the tool has been operated on a supply voltage other than that specified on the tool.•
If the tool shows signs of damage or defects caused by or resulting from abuse, accidents•
or alterations.
Failure to perform maintenance as set out within the instruction manual.•
If the tool is disassembled or tampered with in any way.
The warranty excludes damage resulting from product misuse or product neglect.
•
•
This warranty is given by TB Imports.
ABN: 17 050 731 756
Ph. 1800 951 371 (AUS)
0800 647 840 (NZ)
Australia/New Zealand (Head Office)
25 Fox Drive, Dandenong South, Victoria, Australia 3175
FB3
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
The benefits provided under this warranty are in addition to other rights and remedies which
are available to you under law. The warranty covers manufacturer defects in materials,
workmanship and finish under normal use.
1 YEAR WARRANTY
Your product is guaranteed for a period of 12 months from the original date of purchase.
If a product is defective it will be repaired in accordance with the terms of this warranty.
Warranty excludes consumable parts, for example: wheels, bearings.
Our goods come with guarantees that cannot be excluded under Australian Consumer law &
Consumer Guarantees Act 1993 (NZ). You are entitled to a replacement or refund for a major
failure and to compensation for other reasonably foreseeable loss or damage. You are also
entitled to have the goods repaired and replaced if the goods fail to be of acceptable quality
and the failure does not amount to a major failure.
Australia 1800 951 371
New Zealand 0800 647 840
YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. IN ORDER TO MAKE A
CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST
BUNNINGS WAREHOUSE (see www.bunnings.com.au or www.bunnings.co.nz for store locations)
WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR
WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE: