Full Boar FBT-0500U User manual

KNOW YOUR PRODUCT
WARNING: Read all safety warnings and instructions before use. Failure
to follow the warnings and instructions may result in electric shock, fire and/or
serious injury. Save these warnings and instructions for future reference.
02/17
ROTARY HAMMER
DRILL KIT
• 5 JOULES
• 1250W POWER
INSTRUCTION MANUAL

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Voltage: 230V ~ 50Hz
Power: 1250W
Impact Power: 5 Joules
Impact Rate: 0-4,100/min
No Load Speed: 0-850/min
Accessory Fitment: SDS-Plus
Drilling Capacity: 32mm
Weight: 7.9kg
SPECIFICATIONS - MODEL NO. FBT-0500U
KNOW YOUR PRODUCT
1. SDS-plus accessory holder
2. Accessory locking sleeve
3. Depth rod locking dial
4. Side mode selector
5. Grease cap
6. Rear mode selector
7. On/off trigger
8. Pressure indicator light
9. Soft grip rear handle
10. Service indicator LED
11. Side handle
12. 250mm x 24mm flat chisel bit
13. Depth rod
14. Dust cover
SPECIFICATIONS....................................................... Page 02
KNOW YOUR PRODUCT........................................... Page 02
INTRODUCTION........................................................ Page 04
SAFETY INSTRUCTIONS........................................... Page 04
SET UP........................................................................ Page 08
CHOOSING AN OPERATION MODE....................... Page 09
OPERATION............................................................... Page 10
MAINTENANCE......................................................... Page 11
TROUBLE SHOOTING .............................................. Page 12
DESCRIPTION OF SYMBOLS.....................................Page 13
CONTENTS................................................................ Page 14
WARRANTY................................................................ Page 16
TABLE OF CONTENTS
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2345
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14
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Congratulations on purchasing a Full Boar rotary hammer kit.
It has been designed to rapidly drill, chip, chisel and break
masonry products such as concrete.
Read and understand the instruction manual before operating
the demolition hammer. Failure to do so could result in
personal injury or equipment damage.
GENERAL SAFETY INSTRUCTIONSINTRODUCTION
WARNING! When using mains-powered tools, basic safety precautions, including the
following, should always be followed to reduce risk of fire, electric shock, personal injury
and material damage.
Read the whole manual carefully, and make sure you know how to switch the tool off in an emergency,
before operating the tool. Save these instructions and other documents supplied with this tool for
future reference. The manufacturer cannot accept any liability for damage or accidents which arise
due to a failure to follow these instructions and the safety information.
Before you connect the equipment to the mains supply make sure that the data on the rating plate is
identical to the mains data.
This tool is double insulated therefore no earth wire is required.
The power supply for this product should be protected by a residual current device (rated at 30mA or
less). A residual current device reduces the risk of electric shock.
If the supply cord of this power tool is damaged, it must be replaced by a specially prepared cord
available through the service organisation.
Note: Double insulation does not take the place of normal safety precautions when operating this
tool. The insulation system is for added protection against injury resulting from a possible electrical
insulation failure within the tool.
Using an extension lead
Always use an approved extension lead suitable for the power input of this tool. Before use, inspect
the extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or
defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead
not suitable for the power input of the tool or which is damaged or defective may result in a risk of fire
and electric shock.
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference. The term ‘power tool’ in the warnings
refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1. WORK AREA SAFETY
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks, which may ignite the dust or fumes.
c. Keep children, pets and bystanders away while operating a power tool. Distractions can cause
you to lose control.
2. ELECTRICAL SAFETY
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets
will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase
the risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces the risk of electric shock.
3. PERSONAL SAFETY
a. Stay alert, watch what you are doing and use common sense when operating a power tool.
Do not use a power tool while you are tired or under the influence of drugs, alcohol or
medication. A moment of inattention while operating power tools may result in serious personal
injury.
b. Use personal protective equipment. Always wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries. Wear ear protectors when impact drilling. Exposure to
noise can cause hearing loss.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your finger on the switch, or energising power tools that have the switch on, invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of
the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related hazards.
4. POWER TOOL USE AND CARE
a. Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that
ELECTRICAL SAFETY

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– Wear ear protectors. Exposure to noise can cause hearing loss.
– Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.
– Hold power tool by insulated gripping surfaces, when performing an operation where the
cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a ‘live’
wire may make exposed metal parts of the power tool ‘live’ and could give the operator an electric
shock.
WARNING! This appliance is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a person
responsible for their safety.
Recommendations for the use of a residual current device with a rated residual current of 30mA or
less.
Using an extension lead
• Always use an approved extension lead suitable for the power input of this tool. Before use, inspect
the extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or
defective.
• When using an extension lead on a reel, always unwind the lead completely. Use of an extension
lead not suitable for the power input of the tool, or which is damaged or defective, may result in a
risk of fire and electric shock.
• It is recommended that the extension lead is a maximum of 25m in length. Do Not use multiple
extension leads.
• Before drilling into walls, ceilings, etc., ensure there are no concealed power cables or pipes in the
cavity.
• Always use the side handle, this gives you greater control if the accessory should become jammed.
• Keep the cord clear of the accessory being used; do not wrap the cord around your arm or wrist.
• Hold the tool by the insulated gripping surfaces when performing an operation where the accessory
may contact hidden wiring or its own cord.
GENERAL POWER TOOL SAFETY WARNINGS
cannot be controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power tool
before making any adjustments, changing accessories, or storing power tools. Such preventive
safety measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate the power tool. Power tools are dangerous in
the hands of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts
and any other condition that may affect the power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits, etc. in accordance with these instructions,
taking into account the working conditions and the work to be performed. Use of the power
tool for operations different from those intended could result in a hazardous situation.
5. SERVICE
a. Have your power tool serviced by a qualified repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
ROTARY HAMMER DRILL SAFETY WARNINGS
• Use thick, cushioned gloves and limit the exposure time by taking frequent breaks.
• Vibration caused by the hammer action may be harmful to your hands and arms.
• When removing an accessory from the tool, avoid contact with skin and use proper protective
gloves when grasping the bit or accessory. Accessories may be hot after prolonged use.
WARNING! Some dust created by power sanding, sawing, grinding, drilling and other
construction activities, contain chemicals known to cause cancer, birth defects or other reproductive
harm.
Some examples of these chemicals are:
• Lead from lead-based paints;
• Crystalline silica from bricks, cement and other masonry products, and;
• Arsenic and chromium from chemically-treated timber.
The risk from such exposures vary depending on how often you do this type of work. To reduce
your exposure to these chemicals, work in a well-ventilated area, and work with approved safety
equipment, such as those dust masks that are specifically designed to filter out microscopic particles.
Always wear eye protection and a dust mask for dusty applications, and when drilling/chiselling
overhead. Sanding particles can be absorbed by your eyes and inhaled easily, and may cause health
complications.
Special requirements:
• Wear ear protectors. Exposure to noise can cause hearing loss.
• Use auxiliary handles supplied with the tool. Loss of control can cause personal injury.
ROTARY HAMMER DRILL SAFETY WARNINGS

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CHOOSING AN OPERATION MODESET-UP & PREPARATION
WARNING! Ensure the tool is turned off and disconnected from the power supply before
performing any of the following operations.
Using the depth rod
The Full Boar FBT-0500U comes with a depth rod that allows
you to drill to a pre-determined depth.
1. Loosen the depth rod securing nut then insert the depth
rod (Fig. 1).
2. Adjust the depth rod so the drill bit extends beyond the end
of the depth rod to the required drilling depth (Fig. 2).
3. Tighten the depth rod securing nut to lock the depth rod
into place.
4. Drill the hole until the end of the depth rod touches the
workpiece.
Fitting SDS-plus accessories
1. Prior to insertion into the chuck, remove any dust and
debris from the SDS-plus accessory, then apply some
lubricant to the end of the accessory.
2. Pull and hold the locking sleeve back. Insert the SDS-plus
accessory (Fig. 3).
3. Rotate the accessory and continue to insert as far as possible
into the chuck. Release the locking sleeve.
4. Check the SDS-plus accessory is properly secured in the
chuck by pulling on the accessory. Note: It should have
approx. 10-20mm of movement. This is normal (Fig. 1).
5. To remove the SDS-plus accessory, pull back the locking sleeve and then pull the
accessory out of the chuck.
Fitting the dust cover
The dust cover catches dust and debris while using the drill in an upright or overhead
positon, helping to avoid dust entering the air vents.
1. Slide the dust cover over the accessory to be fitted (Fig. 4).
Add lubrication to the end of accessory before inserting into
the SDS-plus chuck.
2. Pull back the accessory locking sleeve and insert the
accessory. Release the locking sleeve.
3. Press the dust cover into the end of the locking sleeve.
The Full Boar FBT-0500U has 4 different operating modes: drilling, hammer drilling,
chiselling with fixation and chiselling without fixation. Follow the instructions below to select
your desired mode of operation.
Hammer drilling
Rotate the side mode selector to the
drill icon, and rotate the rear mode
selector to the hammer icon. This
setting is recommended for use when
drilling holes in concrete and other
masonry products. The hammer
action will be in operation while the
drill bit rotates simultaneously.
Chiselling (free rotation)
Rotate the side mode selector to the free
rotation chiselling mode and rotate the
rear mode selector to the hammer icon.
This setting is helpful when you want to
have the chisel in a particular position.
The bit will stop rotating once contact is
made with the material, or you can rotate
the bit by hand. Once you have found
the ideal position, you can change to
chiselling (locked) for continual use.
Drilling
Rotate the side mode selector to the
drill icon, and rotate the rear mode
selector to the no hammer icon.
This setting is recommended for use
when you desire the accessory to
rotate without hammer action. Ideal
for drilling into timber or steel when
correct accessories for such materials
are used.
Side Mode
Selector
Rear Mode
Selector
Chiselling (locked)
Rotate the side mode selector to
the chisel icon, and rotate the rear
mode selector to the hammer icon.
This setting is recommended for use
when you desire a hammer action
without the accessory rotating, which
is ideal for ‘chiseling or chipping’ away
at masonry products, pick or chisel
accessory bits should be used.
Required Drilling
Depth
Fig. 1
Fig. 2
Fig. 3
Fig. 4

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1. Ensure your workpiece is securely clamped where possible.
2. Connect the tool to the mains power supply. The ready for
use indicator LED will illuminate when the tool is connected
to power and ready for use (Fig. 5).
3. Select the desired mode of operation (refer to Choosing an
Operation mode section of manual).
4. Hold the rotary hammer drill to the work surface. Apply
enough pressure on the rear handle so that the press control
indicator on the side of the housing goes green (Fig. 6). The
rotary hammer drill will work most efficiently in this position.
If you apply excessive pressure, the indictor will go red. This
guide prevents overloading of the tool.
5. Squeeze the on/off trigger to start drilling (Fig. 7). Release
the trigger to stop drilling.
NOTE: Prior to changing modes, the on/off switch should be
released and the drill should have come to a complete stop.
OPERATION MAINTENANCE
• Keep the ventilation vents of the rotary hammer drill clean at all times.
• After each use, blow air through the rotary hammer drill housing to ensure it is free
from all dust particles which may build up. Build up of dust particles may cause the
rotary hammer drill to overheat and fail.
• If the enclosure of the rotary hammer drill requires cleaning, do not use solvents but
a moist, soft cloth only. Never let any liquid get inside the rotary hammer drill; never
immerse any part of the rotary hammer drill into a liquid.
Gear box grease replenishment
The grease in the gearbox will require replenishment after approximately 50 hours
accumulative use. After this time, add approximately 50 grams (approx 2 – 3 teaspoons)
of normal ball bearing grease, into the gearbox. First remove the grease cap from the
rotary hammer drill by using a pin spanner or flat head screwdriver. Once removed, add
the grease through this hole. Ensure the grease cap is secured back into position prior to
operation.
Carbon brushes
The service indicator LED (10) will illuminate when the carbon
brushes need to be replaced. When the carbon brushes wear
out, the rotary hammer drill will spark and/or stop. Discontinue
use as soon as this happens. They should be replaced prior to
recommencing use of the rotary hammer drill. Carbon brushes
are a wearing component of the rotary hammer drill, therefore,
not covered under warranty. Continuing to use the rotary hammer
drill when carbon brushes need to be replaced may cause permanent damage to the
rotary hammer drill. Carbon brushes will wear out after many uses but when the carbon
brushes need to be replaced, take the rotary hammer drill to an electrician or a power
tool repairer for a quick and low cost replacement. Always replace both carbon brushes
at the same time.
Note: Ozito Industries will not be responsible for any damage or injuries caused by the
repair of the rotary hammer drill by an unauthorised person or by mishandling of the rotary
hammer drill.
Fig. 5
Fig. 6
Fig. 7

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DESCRIPTION OF SYMBOLSTROUBLESHOOTING
Problem Cause Remedy
Rotary hammer drill
is not working
No power supplied. Make sure all plugs are connected
and power outlet is in working
order.
Mode Selectors in wrong
position.
Chisel Function will not engage
if mode selectors are as shown
below.
Please refer to ‘Operating The
Hammer Drill’ section in the
manual.
Hammer function not
engaging
Excess grease has been
packed.
Insert SDS-plus accessory and
then set both the modes to
hammer function. Turn the drill
on, rmly tap the accessory bit up
and down onto a scrap piece of
material to activate.
Motor brushes binding in brush
holders.
Clean brush holders. Remove
carbon dust by using compressed
air to blow out brush dust.
Excessive sparking
visible through air
vents
Carbon brushes have worn out. Replace carbon brushes as per
maintenance section.
Warning
Read instruction manual
Wear eye protection
Double insulated
Revolutions or
reciprocation per minute n0No load speed
V Volts Hz Hertz
~ Alternating current W Watts
Diameter
Wear ear protection
mm
/min
Millimetres

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CONTENTS
Note: The manufacturer’s liability shall be deemed void if the machine is modified in any
way, and the manufacturer shall, therefore, accept no liability for any damages arising as a
result of modifications.
1 x Rotary hammer drill
1 x Depth rod
1 x 250mm flat chisel bit
1 x Dust cover
1 x Carry case
HHGL Limited, Witan Gate House, 500-600 Witan Gate, Milton Keynes, MK9 1BA

16
FB2U
WARRANTY
All of our products undergo strict quality checks to ensure that they reach you in perfect condition. In
the unlikely event that your device develops a fault, please contact our service department at the
address shown on this guarantee card. You can also contact us by telephone using the customer service
number shown. Please note the following terms under which guarantee claims can be made:
1. These warranty terms regulate additional warranty services, which the manufacturer (mentioned
below) promises to buyers of its new products. In addition to their statutory guarantee, claims are not
affected by this guarantee. Our guarantee is free of charge to you.
2. The warranty services only covers defects due to material or manufacturing faults on this product
which you have bought from the manufacturer (mentioned below) and are limited to either the
rectification of said defects on the product or the replacement of the product, whichever we prefer.
3. The following are not covered by our guarantee:
- Damage to the device caused by a failure to follow the assembly instructions or due to incorrect
installation; a failure to follow the operating instructions (for example, connecting it to an incorrect
mains voltage or current type) or a failure to follow the maintenance and safety instructions; or by
exposing the device to abnormal environmental conditions, or by lack of care and maintenance.
- Damage to the device caused by abuse or incorrect use (for example, overloading the device, or the
use of unapproved tools or accessories), ingress of foreign bodies into the device (such as sand, stones
or dust, transport damage), the use of force or damage caused by external forces (for example, by
dropping it).
- Damage to the device or parts of the device caused by normal or natural wear or tear, or by normal
use of the device.
4. Your product is guaranteed for a period of 12 months from the original date of purchase. Warranty
excludes consumable parts. Guarantee claims should be submitted before the end of the guarantee
period and within two weeks of the defect being noticed. No guarantee claims will be accepted after
the end of the guarantee period. The original guarantee period remains applicable to the device even if
repairs are carried out or parts are replaced. In such cases, the work performed or parts fitted will not
result in an extension of the guarantee period, and no new guarantee will become active for the work
performed or parts fitted. This also applies if an on-site service is used.
Your statutory rights remain unaffected, in particular, any rights you have under the
Consumer Rights Act 2015.
IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY, YOU MUST RETURN THE
PRODUCT TO THE PLACE OF PURCHASE WITH YOUR RECEIPT.
Please refer to the restrictions of this warranty concerning wearing parts, consumables and
missing parts, as set out in the service information in these operating instructions.
CUSTOMER SERVICE HELPLINE
GB: 0151 294 4488
IRL: 1850 882711
OZITO UK
Unit 9 Stadium Court, Wirral International Business Park, Plantation Road,
Bromborough, Wirral, CH62 3QG