Full Boar BANDSAW User manual

INSTRUCTION MANUAL
WARNING: Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
BANDSAW
• 245mm
• 420W POWER
• 2 SPEED
• HEAVY DUTY STAND
1113

Power: 420W
Input: 220-240V ~ 50Hz
No Load Speed: 1400/min-1
Throat Depth: 245mm
Blade Length: 1790mm
Blade Width: 6-13mm
Max Cutting Height: 120mm
Blade Speed: 660 / 960 m/min
Table Size: 300x330mm
Weight (tool only): 33kgs
2
1
SPECIFICATIONS MODEL NO. FBT-2450
KNOW YOUR PRODUCT
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5
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10
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23
22
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16
25
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KNOW YOUR PRODUCT
1. Blade Tension Knob
2. Upper Wheel
3. Upper Blade Guide Knob
4. Upper Blade Guide
5. Blade
6. Lower Blade Guide
7. Dust Extraction Outlet (Small)
8. Lower Wheel
9. Door Lock
10. Housing Door
11. On/Off Switch
12. Push Stick Holder
13. Blade Tracking Knob
14. Motor
15. Stand
16. Dust Extraction Outlet (Large)
17. Lower Wheel Locator
18. Bevel Angle Pointer
19. Saw Table
20. Rip Fence
21. Mitre Fence
22. Short Upper Support x 2
23. Short Side Support x 2
24. Long Upper Support x 2
25. Long Side Support x 2
26. Leg x 4
27. Rubber Feet x 4
28. Bolt (short) x 24
29. Bolt (long) x 4
30. Nut & Washer
31. Push Stick
32. Hex Keys x 2
33. Spanners x 2
34. Screwdriver
15
26
2728293031
32
33
34

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SPECIFICATIONS…………………………………………
KNOW YOUR PRODUCT……………………………….
INTRODUCTION………………………………………...
SAFETY INSTRUCTIONS………………………………..
ASSEMBLY………………………………………………..
OPERATION ……………………………………………..
MAINTENANCE …………….…………………………..
CONTENTS ……………………………………………...
WARRANTY………………………………………………
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Page 19
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TABLE OF CONTENTS

5
Congratulations on purchasing a Full Boar Bandsaw.
Your Full Boar Bandsaw FBT-2450 has been designed for
cutting wood and wood composition products. It can be
used for curve cuts and straight line cutting operations like
cross cutting, ripping, bevelling and compound cutting.
Warning! When using mains-powered equipment, basic safety precautions,
including the following, should always be followed to reduce risk of fire, electric
shock, personal injury and material damage.
Read and understand the manual prior to operating this tool.
Save these instructions and other documents supplied with this tool for future reference.
The electric motor has been designed for 230V and 240V only. Always check that the power
supply corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Full Boar tools are interchangeable for Australia and
New Zealand.
The supply cord assessed as type Y attached by using AS/NZS 60335.1. For appliances with
type Y attachment, the instructions shall contain the substance of the following
If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer
in order to avoid a hazard.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use,
inspect the extension lead for signs of damage, wear and ageing. Replace the extension
lead if damaged or defective. When using an extension lead on a reel, always unwind the
lead completely. Use of an extension lead not suitable for the power input of the tool or
which is damaged or defective may result in a risk of fire and electric shock.
!
ELECTRICAL SAFETY
SAFETY INSTRUCTIONS
INTRODUCTION

6
WARNING! Read all instructions. Failure to follow all instructions listed
below may result in electric shock, fire and/or serious injury. The term “Power
Tool” in all of the warnings listed below refers to your mains operated
(corded) power tool or battery operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases or dust. Power tools create sparks which may ignite the
dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions
can cause you to lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do
not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric shock if your
body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging
the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual
current device (RCD) protected supply. Use of an RCD reduces the risk of electric
shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use a power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention while operating power tools
may result in serious personal injury.
b.Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before
connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energising power tools that
have the switch on invites accidents.
!
GENERAL SAFETY INSTRUCTIONS

7
GENERAL SAFETY INSTRUCTIONS (cont.)
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or
a key left attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught
in moving parts.
g. If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of dust collection can
reduce dust-related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The
correct power tool will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool
that cannot be controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the
power tool before making any adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk of starting the power tool
accidentally.
d. Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool’s operation.
If damaged, have the power tool repaired before use. Many accidents are caused by
poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these
instructions, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from those intended could result
in a hazardous situation.
5. Service
a. Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
b. If the supply cord of this power tool is damaged, it must be replaced by the
manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.

8
ADDITIONAL SAFETY RULES FOR BANDSAWS
Hold power tool by insulated gripping surfaces, when performing an operation
where the cutting accessory may contact hidden wiring or its own cord. Cutting
accessory contacting a “live” wire may make exposed metal parts of the power tool
“live“ and could give the operator an electric shock.
This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless they
have been given supervision or instruction concerning use of the appliance by a person
responsible for their safety.
Children should be supervised to ensure that they don’t play with the appliance.
Recommendations for the use of a residual current device with a rated residual
current of 30mA or less.
•Pull out all nails in the material before starting to saw. Cutting nails may damage
your tool.
•Do not operate your scroll saw until it is completely assembled and installed
according to the instructions and until you have read and understood all of the
instructions.
•Do not touch moving parts with your fingers or hands.
•Ensure that you have tightened the blade prior to starting the machine.
•When finishing sawing, wait until the saw blade has ceased moving prior to removing
it from the material.
•Do not touch the saw blade immediately after use. Allow time for the blade to cool,
otherwise it could burn you due to the heat generated during sawing.
•Always check accessories to ensure that they are suitable for the operating speeds of
this tool.
•Incorrect accessories can break apart at high speed and cause serious damage or
personal injury.
•Never turn your scroll saw on before clearing the table of all objects (tools, scraps of
wood, etc.) except for the workpiece.
•Hold the work firmly against the table.
•Do not feed the material too fast while cutting. Only feed the material fast enough so
that the blade will cut.
•Never leave the scroll saw running unattended. Always turn the saw off, make sure
that it has come to a complete stop, and then remove plug from the power supply
before leaving the work area.
•Use caution when cutting off material which is irregular in cross section as it could
pinch the blade before the cut is completed. A piece of moulding, for example, must
lay flat on the table and not be permitted to rock whilst being cut.

9
!WARNING! Some dust created by sanding, sawing, grinding, drilling and other
construction activities contain chemicals known to cause cancer, birth defects or
other reproductive harm. Some examples of these chemicals are:
•Lead from lead-based paints;
•Crystalline silica from bricks, cement and other masonry products, and;
•Arsenic and chromium from chemically-treated timber.
The risk from such exposures vary depending on how often you do this type of work.
To reduce your exposure to these chemicals; work in a well ventilated area, and work with
approved safety equipment, such as those dust masks that are specifically designed to filter
out microscopic particles.
Always wear eye protection and a dust mask for dusty applications and when drilling/
chiselling overhead. Sanding particles can be absorbed by your eyes and inhaled easily
and may cause health complications.
Caution: Always Wear safety goggles, ear protection and a respiratory mask.
ADDITIONAL SAFETY RULES FOR BANDSAWS (cont.)

10
ASSEMBLY
Unpacking:
•Open carton and remove top packing material.
•Carefully lift the Bandsaw from the packaging and place it on a level work surface.
•Unpack the contents.
Assembly of stand (15):
The legs are constructed by assembling each half of the
structure and then joining them together.
1. Lay two legs (26) on the ground, parallel to each other.
Place one long upper support (24) in between the legs
(26) and align the bolt holes (Fig 1).
2. The long upper support (24) should have its lip on the
high side (facing up). Before bolting the long upper
support (24), ensure that it sits inside of the legs (26).
(Fig 2).
3. Once aligned, insert the bolt (28) & Washer (30) from
the outside and tighten the nut with washer (30) on the
inside to attach the long upper support (24). (only hand
tight at this initial stage) (Fig 3).
4. Assemble the long side support (25) halfway down the
legs (26) where the bolt holes align. The long side
support (25) sits inside of the legs (26) with the lip facing
up (Fig.4).
5. At this stage your frame should look like this. (Fig 5).
Fig.1
Fig.2
Fig.3
Fig.4
Fig.5

11
6. Assemble one of the short upper support (22) pieces,
ensuring it sits inside of both the leg (26) & long upper
support (24) . The oval and round holes should match on
each piece (Fig 6).
7. The bolts (28), nuts & Washers (30) can then be
assembled as per step 1. Once the nuts (30) are hand
tight, lift the frame up with only the legs (26) contacting
the floor. (Fig 7). One half of the frame is now complete.
. Repeat the exact process for the other side, which
should leave you with 2 identical halves. These halves
can now be joined together to complete the frame. (Fig 8)
Note: Nuts & Bolts should only be finger tight at this stage.
9. Align the holes of each opposing member. If the holes
are misaligned and cannot be aligned by hand, use of a
soft hammer to ‘tap’ the members together is
recommended. Bolts (28) and nuts (30) can be inserted &
tightened with hand force only.(Fig 9).
10. Assemble the short side support (23) halfway down the
legs (26) where the bolt holes align. The short side
support (23) sits inside of the legs (26) with the lip side,
similarly to the short upper support (22) piece. Once all
of the members are joined together and all fasteners are
assembled, the provided spanners (33) can be used to
tension the bolts. The rubber feet (27) can now be
attached to complete the stand. (Fig 10).
11. Place the bandsaw on the stand. Bolt (29), Nut & Washer
(30) can be inserted and tightened (Fig 11).
Fig.7
Fig.8
Fig.9
Fig.10
Fig.11
Fig.6
ASSEMBLY (cont.)

12
ASSEMBLY (cont.)
WARNING! Prior to assembly, ensure you switch the machine off and disconnect
it from the power supply.
Small dust port (Fig.12):
1. Assemble the small dust port (7) over with the grate by
first removing the 4 screws and washer from the grate
and reattaching with the small dust port (7).
Note: The grate is a safety feature and should never be
removed from the bandsaw.
Assembling of saw table (19):
1. Remove plastic wing nut on underside of the saw table
(19) (Fig 13).
2. Lead the blade (5) through the slot in the saw table (19)
(Fig 14). Place the saw table (19) on the table guide so
that the clamping screw fits through the mounting.
3. Screw the saw table (19) tight with the plastic wing nut
(Fig 15).
4. Place the fence guide on the saw table (19) so the screw
heads slide into the guide slots (Fig 16). Secure the fence
guide tight with the plastic knobs on the underside of
saw table (19).
5. Manually check that the blade (5) runs freely and does
not touch the saw table (19) (Fig 17).
Fig.13
Fig.14
Fig.15
Fig.16
Fig.17
Fig.12
!

OPERATION
Before adjusting the tension & tracking of the blade, please ensure the upper & lower
guides are well clear of the blade (following the steps below).
Upper guide
•Loosen the guide block nut (Fig.18) to allow the entire
upper blade guide (4) to move relative to the blade (5).
Slide the entire block away from the blade, preparing it for
adjustment.
Lower guide
•Loosen the guide block nut (Fig.19) to allow the entire
lower blade guide (6) to move relative to the blade. Slide
the entire block away from the blade, preparing it for
adjustment.
Tensioning blade:
1. The blade (5) tension can be checked by applying pressure to
the side of the blade (5) with your finger, while using a ruler to
measure the distance between the blade and the housing
(Fig.20). Note that this distance should be 7mm when no
pressure is applied to the blade.
2. Before adjusting the tracking of the blade, the blade
tension measurement should be set to approx. 2mm when
applying pressure (Fig.20). If the measurement is less than
2mm, turn the blade tension knob (1) clockwise to increase
the tension (Fig.21). If measurement is greater than 2mm,
turn the knob anti-clockwise.
3. After blade tracking is complete, prepare the saw for
operation by increasing the tension. Blade tension
measurement for operation should be approx. 5mm.
CAUTION! The blade (5) may break if the tension is too high. BEWARE OF INJURY!
If the tension is too low, the powered lower wheel (8) will spin while the blade does
not move.
13
Fig.18
Fig.19
Fig.20
Fig.21

14
OPERATION (cont.)
Adjusting the blade tracking
CAUTION! The blade must be properly clamped before the blade can be adjusted.
1. Undo the turn-locks (9) and open the upper and lower
doors (10) (Fig.22).
2. Manually turn the upper wheel (2) slowly in a clockwise
direction (Fig.23). The blade (5) should run centrally on
the upper wheel (2). If it does not, the angle at which the
upper wheel (2) tilts must be adjusted.
3. If the blade (5) runs more towards the rear of the upper
blade pulley (2), the blade tracking knob (13) must be
turned in a anticlockwise direction (Fig.24). Then turn the
upper wheel (2) slowly with the other hand to check the
position of the blade (5).
4. If the blade (5) runs towards the front of the upper wheel (2) the blade tracking
adjustment (13) must be turned clockwise direction.
5. After adjusting the upper wheel (2), check the position of the blade (5) on the lower
wheel (8). The blade (5) should run in the middle of the lower wheel (8). If it does not ,
the angle at which the upper wheel (2) tilts must be adjusted again.
6. The upper & lower wheels (2 & 8) must be turned several times until the adjustment of
the upper wheel (2) has an effect on the position of the blade (5) on the lower wheel (8).
7. Close the Upper and lower housing doors (10), secure with the door lock (9).
. Re-tension blade for operation.
9. Final tensioning of the blade (5) may slightly affect the tracking. Minor adjustments to
the tracking can be made at operating tension.
Fig.22
Fig.23
Fig.24

15
OPERATION (cont.)
Adjusting the Blade Guides
Guide bearings must be adjusted before using the product for the first time and anytime the
blade (5) is changed.
1. Upper guide & support bearings.
• Loosen the guide block nut (Fig.25) to allow the entire
upper blade guide (4) to move relative to the blade (5).
Ensure blade tension & tracking are correctly set before
adjusting guide & support bearings.
• Once tension & tracking have been set, slide the entire
guide block forward, allowing the front edge of the
guide bearings to sit 0.5mm from the front of the blade
teeth (Fig.26). Once positioned, tighten the guide nut to
lock into place.
• Loosen guide bearings
(Fig.27) & rear support
bearing retaining nut
(Fig.28) with the supplied
spanner (33), allowing
them to slide freely.
• Move the front guide
bearings to within
0.5mm, either side of the
blade (Fig. 29). Once
positioned they can be
locked in place by
tightening the nut (Fig.
27)
• Slide the rear support
bearing to within 0.5mm of the rear of the blade (Fig.30).
Note: Ensure the guide bearings are NOT touching the blade (5) when the unit is idle.
The blade (5) must have some movement to ensure performance and durability.
2. Lower guide & support bearing
•Remove saw table (19).
•Loosen the guide block nut (Fig.31) to allow the entire
lower blade guide (6) to move relative to the blade.
Fig.28
Fig.26
Fig.27
Bearing
Fig.25
Fig.30
Fig.29
Fig.31

16
OPERATION (cont.)
•Slide the entire guide block forward, allowing the front
edge of the guide bearings to sit 0.5mm from the front of
the blade teeth (Fig.32). Once positioned, tighten the
guide nut to lock into place.
•Loosen the guide bearing
retainer nuts (Fig.33) with
the supplied hex key (32)
& the rear support bearing
(Fig.34) with the supplied
spanner (33), allowing
them to slide freely.
•Move the front guide
bearings to within 0.5mm, either side of the blade (Fig.33).
Once positioned they can be locked in place by
tightening the nut.
•Slide the rear support bearing to within 0.5mm of the
rear of the blade (Fig.35).
Note: Ensure the guide bearings are NOT touching the blade when the unit is idle. The
blade must have some movement to ensure optimal performance and durability.
Adjusting the Upper Blade Guide (4) (Fig. 36)
The upper blade guide (4) should always be set as close as
practical against the workpiece.
1. While holding the upper blade guide (4), loosen the
upper blade guide knob (3).
2. Lower or raise the upper blade guide (4) as close as
possible to the workpiece to be cut, approx. 2-3mm.
3. Tighten upper blade guide knob (3).
4. Check the setting before each cut and re-adjust if necessary.
Adjusting the Saw Table (19) (Fig. 37)
For bevel cuts the saw table (19) can be tilted through 45º.
1. Loosen the plastic wing nut on underside of the saw
table (19).
2. Set saw table (19) to the required angle as shown by the
bevel angle pointer (18).
3. Tighten the plastic wing nut at selected bevel angle.
Note: It is recommended to verify the correct angle setting
by making trial cuts in scrap wood.
Fig.32
Fig.33 Fig.34
Fig.35
Fig.36
Fig.37

OPERATION (cont.)
17
On/Off Switch (11)
1. To turn the bandsaw on, press the green button ON (I)
(Fig.38).
2. To turn the bandsaw off, press the red button OFF (O).
Note: In the event of a voltage failure an undervoltage
relay will trip. This prevents the bandsaw from starting up
when the power is restored. To restart, the green button
ON (I) must be pressed.
Rip Fence (20) (Fig. 39)
The rip fence (20) clamps to the front of the saw table (19),
either to the left of right of the blade (5) .
1. Clamp the rip fence (20) in the desired position by
pressing the clamping lever.
Mitre Fence (21) (Fig. 40)
The mitre fence (21) is inserted into the saw table slot from
the saw tables (19) front edge.
For mitre cuts the mitre fence (21) turns to 60 in both
directions.
1. Loosen the knurled screw
2. Turn the mitre fence (31) until the arrow points to the
desired angle.
3. Retighten the knurled screw.
The auxiliary fence extrusion can be adjusted after loosening the knurled nuts.
Note: Do not push the auxiliary fence extrusion too far toward the blade (5), the
distance should be approx. 20mm.
WARNING! Prior to assembly, ensure you switch the machine off and
disconnect it from the power supply.
Adjusting the cutting speed
The bandsaw can be operated at two blade speeds.
1. Open the lower housing door (10)
2. Remove the tension from the drive belt by loosening
the motor mounting bolt (14) using a 6mm hex wrench
(not supplied) (Fig.41).
!
Fig.38
Fig.39
Fig.40
Fig.41

OPERATION (cont.)
18
3. Rotate the motor anti-clockwise (Fig.42).
4. Put the drive belt on the
required pulley of the
driving wheel and the
corresponding motor
pulley (Fig.43 & 44).
WARNING! The drive belt must run either on both front or both rear pulleys.
Never have the belt run diagonally.
5. Tension the drive belt by returning the motor (14) to its initial position and retightening
the motor mounting bolt.
6. Close the lower housing door (10).
Push Stick (Fig. 45)
When handling narrower workpieces, it is essential to use a
push stick (31). Always keep the push stick (31) close at hand
at the hook provided (12).
Blade Selection
Blade supplied with the bandsaw is designed for general purpose use.
•Use a narrow blade to cut tighter radii than you can with a wider blade.
•Wide blades are used to saw straight cuts. This is particularly important in cutting wood
because the blade has a tendency to follow the grain of the wood and thereby deviate
easily from the cutting line.
•Finely toothed blades provided smoother cuts but are slower than coarse blades.
Fig.42
Fig.43
660m/min 960m/min
motor
pulley
660m/min 960m/min
pulley
motor
660m/min 960m/min
Fig.44
Fig.45
!

19
!
MAINTENANCE
OPERATION (cont.)
Sawing
•Always guide the workpiece with both hands, holding flat on the table (19) in order to
prevent the blade (5) from jamming.
•Feed the workpiece at a uniform speed that enables the blade (5) to cut through the
material without difficult and without blocking.
•Always use the Rip fence (21) on all cuts for which they are intended.
•Always aim at making a complete cut in one pass rather then a stop-and-go operation
requiring the workpiece to be withdrawn.
•Curve cuts which are too tight for the blade (5) to cut correctly, it can help to make a
series of close-lying cuts right angles to the curve line.
CAUTION! The When handling narrower workpieces , it is essential to use a the push
stick (31).
WARNING! To prevent serious injury from accidental operation:
Turn the Power Switch of the bandsaw to its “OFF” position and unplug the
bandsaw from its electrical outlet before performing any inspection, maintenance,
or cleaning procedures.
•Keep the ventilation vents of the tool clean at all times, if possible, prevent foreign
matter from entering the vents.
•After each use, blow air through the tool housing to ensure it is free from all dust
particles which may build up. Build up of dust particles may cause the tool to overheat
and fail.
•If the enclosure of the tool requires cleaning do not use solvents but a moist soft cloth
only. Never let any liquid get inside the tool; never immerse any part of the tool into
a liquid.
Note: Ozito Industries will not be responsible for any damage or injuries caused by the
repair of the tool by an unauthorised person or by mishandling of the tool.

20
VVolts Hz Hertz
~Alternating current WWatts
/min Revolutions or
reciprocation per minute
Regulator compliance mark
Read instruction manual
no No load speed
Warning
Wear eye, breathing,
ear protection
DESCRIPTION OF SYMBOLS
Power tools that are no longer usable should not be disposed
of with household waste but in an environmentally friendly way.
Please recycle where facilities exist. Check with your local
council authority for recycling advice.
Recycling packaging reduces the need for landfill and raw
materials. Reuse of recycled material decreases pollution in the
environment. Please recycle packaging where facilities exist.
Check with your local council authority for recycling advice.
CARING FOR THE ENVIRONMENT