Full Spectrum Laser 1080 NM User manual

Safety Warning:
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Do not leave your machine unattended.
Avoid using materials made of carbon or that contain carbon
components.
Have a fume extractor ready to catch any fumes or vapors
that may be created during the welding process
Do not store the laser machine or its accessories near eye
level. Never stare directly into the laser when running a
project. Always wear the provided safety goggles.
Do not run your machine is any cables or connection are
loose or damaged in any way.
Inspect your machine before each use. Do not use if the
machine or its accessories are damaged in any way.
Always maintain a clean work area.
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Specications:
Test Conditions
(if applicable)
Minimum Average Maximum
Operating Voltage 200V AC 220V AC 240V AC
Input Power 100 % Output 4.5 KW
Operating Ambient
Temperature
10 ℃40 ℃
Operating Ambient
Relative Humidity
10 % 85 %
Laser Cooling
Method
Air Cooled
Tip Cooling Method Nitrogen and Argon gas cooled
Storage Temperature -10 ℃60 ℃
Dimensions 667 X 276 X 542 mm
Weight < 38 kg

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Optic Specications:
Test Conditions
(if applicable)
Minimum Average Maximum
Operation Mode CW / Shooting / Pulse
Polarization Random
Output Power 100 % Output 1200 W
Tuning Range of Output Power 100 % Output 10 % 100 %
Emission Wavelength 100 % Output 1070 nm 1080 nm 1090 nm
Spectrum Width 100 % Output
Power Instability 100 % Output ± 1 ± 2
M2 20 µm output 1.2 1.6
ON/OFF Switch Time 50 µs 100 µs
Feeding Fiber Cable Core size is 20 µm Length is 5.6 m. Bending Radius is 175 mm.
Output form QCS integrated with the tip
Continuous Light Output 120s, then stop for 6s

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Diagrams:
Main Unit (Front): Main Unit (Back):
Wire Feeder:
Welding Torch:

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1. Cut open the 1st box. 2. Open the box and carefully remove the items.
3. The following accessories should be included with the main unit.
4. Locate the Cable Rack. Align the holes in the cable rack to the ones on
the left side of the machine.
5. Use the provided screwdriver and screws to mount the cable rack onto
the machine.
Unboxing & Assembly:

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6. Locate the welding head rack and install it
onto the left side of the machine.
7. Connect the power cable to the machine’s
power outlet. Connect the other end into a
power outlet.
8. Connect the air tube to the gas inlet.
10. Connect the 5 pin Cable to the Wire
Feeder.
11. Connect the remaining cable to the Loop
outlet. Connect the other end onto the welding
table.
12. Turn on the machine..
9. Connect the grounding wire to the back of
the machine and connect the other end directly
to ground.

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1. Cut open the 2nd box.
Connecting Wire Feeder:
2. Remove the following accessories.
3. Remove the Wire Feeder from box.
4. Turn on Machine and open the Side Panel.
5. Pull the red levels down to remove the Wire Feed Rollers.
6. The number on the wire rollers correspond to the wires diameter and therefore
must be placed together. Once the rollers are placed, move the levels back to
their original positions
7. Install the Feeding wire into the Feeding port from the front of the machine.

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8. Run the Feeding Wire through the wire assembly (see above), then secure in
place using a screwdriver.
9. Remove the wire retaining wheel by turning the wheel
counterclockwise. Insert the wire spool, then replace the wheel.
11. Run the wire through the silver wire guide and through the assembly. The wire should be inside the
Feeder (as seen above).
12. Go to the control panel and select the “Manual Feeding” option.
13. Install the wire onto the welding head.
10. Lower red levers to the down position.

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14. Thread the nozzle assembly in place.
15. Install the wire feeding tube and nozzle.
16. Secure the assembly in place using
the screw.
17. Adjust the welding tube so that its on
zero. Then attach nozzle in place.
18. Adjust the wire feed holder to be centered.
19. Adjust the height of the wire using the bolts.
20. Secure the angel of the wire in place using the screw above.

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Connecting Gas:
Before turning on the Laser Welder your machine should be connected to the gas and
set ot the appropriate PSI. We recommend Nitrogen gas for this machine.
1. Connect the gas tube to the gas regulator as shown above. Secure it in place using
cable clips or something similar.
2. Place the nozzle into the gas tank and screw it in place using the washer.
3. Prepare the gas tanks by twisting the gas valve open.
4. Use the regulators T-handle to set the gas pressure to 30 PSI (or 200 kPa).
Gas Valve
T-handle
Pressure
Meters

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Interface:
Home Menu:
Feed Enable- Makes the Wire Feeder usable
Laser Enable- Enable to laser to be fire using the trigger
Gas Inspection- The air of the machine can be feed into the machine for testing
There are three submenus that can be selected. The selected object will be highlighted in blue.
Submenu:
State- Get a full view of machines functions. All states should be gray normally, a red coloring
indicated an issue.
Warning- Shows a list of all warning alarms, making it simple to diagnose any aroused issue
Detailed- Adjust the machines settings here
When the Laser Welder turns on, the following screen appears.
This screen is called the Streamline mode.
In Streamline mode, the feeder can be enable and disabled. Similarly, the laser can be
started by selecting the large white button, a warning will appear before turning on the
machine.
In order to access the full menu, select the Home icon located on the left side of the
touchscreen.

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Interface:
Parameters Menu:
The parameters menus is divided into two sections: the Library and the User-defined menu.
In this section, one can save and load parameter settings for different materials.
Settings Menu:
The settings menu gives information about the laser settings and machine settings.
Information Menu:
The information menu gives information about the machine.
Machine
Recommendations:
Gas:
Compressed Nitrogen gas is used with this machine (30PSI recommended). Alternatively
Argon can be used.
Welding Wire:
The wire usually used on this machine is the .03 inch steel or aluminum wire.
Welding supplies can generally be purchased locally or online here.
Nozzles:
The nozzles used will depend on the type of welding method you are trying to perform. The
following chart will show you the nozzles tha work with each welding method.

Preparing and Uploading New Settings:
The Parameters menu has a list of prepared material settings. By selecting a material a
new window will open that will show the set parameters for this setting.
In order to use this setting you must first select a parameter to load the editing screen (as
shown below). Change any setting you desire and then select the configuration option on
the bottom right. The following parameters will sent to the main interface for welding. If
you wish to keep these parameter then select the save button. Forgetting to use the save
button will cause the parameters to be lost.
The Fiber Laser Welder can be run in three welding types:
Continuous Wave (CW) - a continuous laser beam suitable for deep penetration
Shooting - also called spot welding, used to join two pieces of metal together
Pulse - another form of spot welding, the laser is fired as powerful bursts
Laser Parameters:
Power - Power is dependent of the machines wattage and is therefore percent based
Frequency - controls the rate at with the laser fires
Wobble- Frequency - A pattern that can be used when firing the laser. The higher the
frequency, the longer it takes to engrave an area
Wobble-Length - the length of wobble pattern
Shooting Time - usable only when shooting is selected, controls the time the laser will fire
Shooting Interval - controls the amount of time between firing
Gas Flow - Controls the flow of gas before and after firing
Ramp Time - the time needed for the laser to charge up and loss charge
Laser Off Delay - the amount of time before the laser turns off
If your having an issue, visit our Help Center. We provides comprehensive videos, and useful
resources for troubleshooting to helping you get the most out of your investment in our products
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