Fumex FF 100 Series User manual

115/230
FF 100
Manual

2
FUMEX FF 100
Manual
© FUMEX AB, 2020
Subject to change.
TABLE OF CONTENTS
1 Introduction 3
1.1 The manual 3
1.2 EC Declaration 3
1.3 Warranty 3
1.4 Manufacturer 3
2 Safety 4
2.1 General 4
2.2 Warning levels (on product) 4
2.3 Safety signs 4
2.4 Protective equipment 4
2.5 General warnings
& information 4
3 Product Description 5
3.1 Serial number & product name 5
3.2 Labels and safety signs 5
3.3 Areas of Use 6
3.4 Design 6
3.5 Function 6
4 Preparation for use 7
4.1 Transport & storage 7
4.2 Electrical equipment 7
4.3 Assembly & installation 7
4.3.1 Unpacking 7
5 Commissioning 7
5.1 Start-up 7
6 Operation 7
6.1 Control panel 7
7 Troubleshooting 8
7.1 Troubleshooting guide 8
8 Maintenance 9
8.1 Cleaning 9
8.2 Maintenance schedule 9
9 Decommissioning 9
9.1 Final decommissioning/
disassembly/disposal 9
10 Technical information 10
10.1 Technical data 10
10.2 Circuit diagram electronics 10
10.3 Exploded view 11
11 Accessories & Spare Parts 11

3
FUMEX FF 100
Manual
Foreword
FUMEX operates in the environmental technology
sector and specialises in extraction, fans, and filters for
all work environments. The company strives to create
work environments free from airborne contaminants.
Our products are manufactured using modern methods
and undergo extensive quality inspections. The pro-
ducts comply with applicable safety and environmental
requirements.
If you have any questions about FUMEX or our pro-
ducts, please contact your dealer or the FUMEX sales
department.
1.2 EC Declaration
The product is CE certified and conforms to all
applicable provisions in directives and stan-
dards as follows:
• Machinery Directive 2006/42/EC
• EMC Directive 2014/30/EU
• Safety of Machinery EN ISO 12100: 2010
• Electrical Equipment of Machines EN 60204-1
For a full EC Declaration, please contact FUMEX.
1.3 Warranty
To preserve the validity of the warranty, it is forbid-
den to modify or re-engineer the product during the
warranty period without first obtaining prior approval
from FUMEX. This is also applicable to any spare parts
used which do not correspond to the manufacturer’s
specifications.
Damage caused by improper use of the product will
result in:
• the warranty being voided
• the EC Declaration and CE certification being
voided.
The warranty period is one year from the date of pur-
chase and covers the product and its constituent parts.
All manufacturing defects are covered by the warranty.
FUMEX replaces defective parts in accordance with NL 17.
FUMEX is not liable for any consequential or incidental
damage, or any loss of income as a result of or in con-
nection with the warranty case.
The onus is on the buyer to select the appropriate
product for the intended use. Any modifications to the
FUMEX product or its intended use will void the warranty.
1.4 Manufacturer
FUMEX AB Verkstadsvägen 2
Tel. no.: [phone] SE-931 61 Skellefteå
Email: [e-mail] Sweden
1 Introduction
1.1 The manual
To ensure your knowledge of the product, you must
read this manual before use.
The information in this manual is intended to facilitate
the installation, operation, maintenance, troubleshoo-
ting, and repair of the product. The manual also provi-
des the user with a technical understanding and basic
safety instructions to minimise risks when working with
the product, as well as to increase the product’s service
life.
The manual should be considered a part of the product
and should always be accessible and in close proximity
to the product.
The following symbols are referred to in the manual:
Safety instructions (applicable to people or
machinery) that must always be adhered to.
Risk of death or risk of personal injury or
damage to property.
Recommendations which convey important
information for an optimally functioning
product.

4
FUMEX FF 100
Manual
2.5 General warnings
& information
The product must not be modified.
The product must not be operated without
safety devices.
Power to the machine must be switched off
prior to maintenance, repair, or adjustment.
The machine may only be used in perfect
technical condition and according to its inten-
ded use as described in Section 3.3 Areas of
Use. Faults that may jeopardise safety must
be rectified immediately.
Work on the machine’s electrical equipment
may only be carried out by a licenced
electrician in accordance with applicable local
electrical safety regulations.
There is always risk associated with the
machine’s moving parts (e.g. cutting, clam-
ping or gripping points).
In the event of fire, hatches or service doors
must not be opened.
Under no circumstances may water be used
to extinguish/cool in the event of fire or heat
build-up. A powder extinguisher or other sui-
table extinguisher must be used instead.
The machine must not be used in a potenti-
ally explosive atmosphere or to extract dust
and gases in explosive concentrations.
For maintenance work, where contact with
dust occurs, personal protective equipment
such as safety glasses, respiratory protec-
tion, and safety gloves must be worn.
The machine should only be used by person-
nel with good knowledge of the machine and
its operation.
Excessive vibration and overheating shorten
the lifespan of the fan.
Waste disposal must be carried out in ac-
cordance with the relevant national regula-
tions.
2 Safety
2.1 General
The product is safe to use. It is designed in such a way
that hazardous parts are only located in inaccessible
areas. Even so, if the product is not used correctly or
as intended, it may be hasardous to the user or cause
damage to the product. The user should therefore be
informed and trained to handle the product’s safety
features.
2.2 Warning levels (on product)
Safety signs on FUMEX products make use of colour
codes and signal words in accordance with ISO 3864-2.
Red (DANGER) – used to indicate
an imminently dangerous situation
which, if not avoided, will result in
death or serious personal injury.
Orange (WARNING) - used to indica-
te a potentially dangerous situation
which, if not avoided, may result in
death or serious personal injury.
Yellow (CAUTION) - used to indicate a
potentially dangerous situation which,
if not avoided, may result in moderate
or minor personal injury.
2.3 Safety signs
Refer to 3.2 Labels and safety signs.
2.4 Protective equipment
No special protective equipment is required to use the
product.

5
FUMEX FF 100
1 2 3
OFF
MAX
1
2
3
Skellefteå, SWEDEN
www.fumex.com
Type: FF 100/230 Year: 2019 Weight: 3,4 kg Voltage: 230V 1N~ Frequency: 50/60 Hz Current: 1,32 A
Manual
3 Product Description
3.1 Serial number & product name
Refer to the product nameplate.
3.2 Labels and safety signs
Safety signs that are missing or illegible must
be replaced before the machine is used.
According to Fig. 1.
1. Nameplate
2. Label for control panel
3. Safety sign
”Unplug during service”
Fig. 1

6
FUMEX FF 100
7 8 91 532 4 6
Manual
3.3 Areas of Use
Fan FF 100 is intended for evacuation of dust and/or
gases.
3.4 Design
See Fig. 2.
1. Inlet
2. Impeller
3. Fan housing
4. Handle
5. Outlet
6. Control panel
7. Power switch/Potentiometer
8. Power cord connector
9. Power cord
3.5 Function
FF 100 is a plug-in fan that is equipped with outgoing
air evacuation. The fan is available for both 115 V and
230 V.
Air is sucked via the inlet (1) through the impeller (2)
and sent out via the outlet (5).
On the control panel (6) there is a power switch/po-
tentiometer (7) that adjusts the airflow. The handle (4)
on the fan housing can be used for lifting the device.
The fan is equipped with an overload protecition. If
the overload protection is triggered, reset is done by
unplugging the fan and waiting until the temperature of
the motor has fallen.
Various accessories are available, including: various
classes/types/sizes of filters; suction nozzles and hoods,
portable trolley with rotating and lockable wheels,
adapter for exhaust air and equipment for fixed moun-
ting. Refer to Chapter 11 Accessories & Spare Parts.
Fig. 2

7
FUMEX FF 100
1
2
Manual
4 Preparation for use
4.1 Transport & storage
Protect the machine and its parts from rain,
snow, aggressive atmospheres and other
harmful effects.
4.2 Electrical equipment
Faults in the electrical system must be recti-
fied immediately.
Check all external wires as well as the power switch
and motor for visible external damage. Repair any da-
mage immediately.
4.3 Assembly & installation
National rules and regulations must always be adhered
to during assembly work.
4.3.1 Unpacking
1. Unpack the product carefully.
2. Check for any damage and missing parts. Contact
a local FUMEX representative directly if there is
damage or if parts are missing.
3. Dispose of the packaging material according to local
recycling regulations.
5 Commissioning
5.1 Start-up
Any detected faults must be rectified before
turning on the power.
1. Ensure that there are no loose items inside the fan.
2. Where applicable, connect the fan to the selected
accessory or ensure that it is securely mounted.
3. Connect the plug to the wall socket.
There may be a slight delay after power is
switched on.
4. Turn on the power switch.
5. Adjust the potentiometer to the desired level
between max and min to ensure that the impeller is
rotating without making any strange noises.
If the machine turns off automatically,
the power consumption is too high.
Please contact FUMEX.
6. Turn off the fan.
The fan is now ready for operation.
6 Operation
Note that electronic equipment is always
sensitive to static electricity, high humidity,
high temperature, and power grid disruption.
6.1 Control panel
See Fig. 3.
1. Power switch/Potentiometer
2. Power cord connector
The fan is turned on/off via the power switch (1). Regu-
lation of the fan’s rotation speed is adjusted using the
potentiometer (1).
Fig. 3

8
FUMEX FF 100
Manual
TROUBLESHOOTING GUIDE
Symptom Possible cause Recommended action
1. Poor airflow Fan defective Check fan suction capacity. If the fan is defective, contact FUMEX.
2. Material has
accumulated in the
fan housing
Wet dust is building up inside Evacuate drier dust.
3. Vibration in the
fan Impeller is stuck Clean the fan on the inside. If the imbalance remains after cleaning, you will need to replace the device, See 8.1 Cleaning.
4. Fan has stopped
Power supply problem Check power supply.
Stuck impeller Check for any foreign objects in the fan housing.
Too high temperature Unplug and wait for the motor to cool down. Wait at least 25 seconds
before you plug it in again.
5. Fan performance
loss Debris Check for any foreign objects in the fan housing.
7 Troubleshooting
Troubleshooting with the power switched
on may only be carried out by a licenced
electrician.
7.1 Troubleshooting guide
The troubleshooting guide contains information for
identifying faults which are simple to rectify. Always
perform the troubleshooting procedures before contac-
ting FUMEX.

9
FUMEX FF 100
Manual
MAINTENANCE SCHEDULE
Interval Item Inspection module Maintenance instructions Date
As necessary 1.1 Fan Clean the fan. Refer to Section 8.1 Cleaning.
Every six
months
2.1 Electrical equipment
Check all electrical equipment, such as the cable, plug,
power switch and motor for visible external damage. Replace
if necessary.
2.2
Fan
Check for leaks, damage, corrosion and wear. Replace if
necessary.
2.3 Check functionality. Replace if necessary.
2.4 If necessary, remove any foreign objects.
8 Maintenance
Please remember that only original spare
parts may be used.
Make sure that all moving parts are secured to prevent
unintentional movement.
8.1 Cleaning
Do not use any sharp or pointed objects,
abrasive cleaners or coarse cleaning cloths!
Please be careful when cleaning the
impeller so that balancing weights do not
become dislodged.
The product should be cleaned with clean cloths and
neutral detergents to avoid damage.
8.2 Maintenance schedule
Depending on the changing operating con-
ditions between the different systems, the
intervals for recommended maintenance
may differ. Users should therefore determine
their own maintenance intervals.
The checklist for maintenance is designed for normal
use of the machine. The recommended intervals are
approximate and refer to the time after the first start-up.
FUMEX recommends the following maintenance
schedule:
9 Decommissioning
9.1 Final decommissioning/
disassembly/disposal
Final decommissioning and disassembly of the product
may only be done by authorized personnel wearing
protective gear. The handling and correct removal of
the various types of materials must be in accordance
with the applicable legal requirements.
Please contact FUMEX if you have any questions about
the various types of waste.

10
FUMEX FF 100
297
102
105
Ø125
69
Ø99
296
12525
106
Ø127
15
24
50,5
L1
N
PE
115/230 V 1N~
-XD1 -MA1
M
Black
Blue
G/Y
-FC1
Yellow
Red
Blue
-R1
White N/A
Manual
10.1 Technical data
FF 100/115 FF 100/230
Dimensions: ...................................See Fig. 4 See Fig. 4
Weight: ............................................3.4 kg. 3.4 kg.
Voltage: ...........................................115 V 1N~ 230 V 1N~
Frequency:......................................50/60 Hz 50/60 Hz
Power: .............................................145 W 165 W
Enclosure class:: ............................IP2x IP2x
Sound level
With ducts connected: .................66 dB(A)
Fig. 4
Temperature limits
Operating temperature:.................. +5 °C to +50 °C
Ambient temperature: .................... +5 °C to +40 °C
Transport & storage temperature:-25 °C to +60 °C
Max. humidity:.................................. 80%
Material
Fan housing....................................... Grey PVC, white ABS
Impeller.............................................. Steel plate, galvanized
10.2 Circuit diagram electronics
10 Technical information

11
FUMEX FF 100
4 5 6 7 81 2 3
50 100
Manual
10.3 Exploded view
11 Accessories & Spare Parts
Fig. 6
Bracket LF VK
For fixed mounting of FF 100 on wall, floor or ceiling.
Art. no.: LF VK Fig. 5
Fig. 7
Filter FHC 50/100
Art. no.: FHC 50
FHC 100
Filter FC 50/100
Art. no.: FC 50
FC 100
Filter FCC BiOn 50/100
Art. no.: FCC 50/BION
FCC 100/BION
Filter FPU 50
Art. no.: FPU 50
Hose SL-100LF
Art. no.: SL-100LF

FUMEX SUPPLIES EXTRACTION ARMS ·VEHICLE EXHAUST EXTRACTION ·FANS ·FILTERS ·CONTROLS ·WORKSHOP EQUIPMENT
Verkstadsvägen 2, 93161 Skellefteå, Sweden • Tel.: [phone] • Fax: [phone] • E-mail: [e-mail]
www.fumex.com