Furukawa electric FITELNINJA NJ001 User manual

FTS-B491
HANDHELD SINGLE FIBER FUSION SPLICER
USER’S MANUAL
Issue 2

1
Contents
1. Introduction _________________________________________________4
2. Safety Information and Instructions _____________________________5
2.1 Safety Information _____________________________________________5
2.2 Safety Messages ______________________________________________5
2.3 WARNINGS and CAUTIONS _____________________________________6
2.4 Power Requirements __________________________________________ 11
2.5 Toxic Hazards________________________________________________ 11
2.5.1 Incineration______________________________________________________ 11
2.5.2 Acidic or caustic compounds ________________________________________ 12
2.5.3 Physical damage _________________________________________________ 12
3. Getting Started______________________________________________13
3.1 Unpacking and Initial Inspection ________________________________13
4. Operating Specifications and Components ______________________14
4.1 Specifications________________________________________________14
4.2 Components_________________________________________________15
4.2.1 Standard Components _____________________________________________ 15
4.2.2 Optional Components______________________________________________ 15
4.3 Optional Accessories _________________________________________16
4.4 Recommended Consumable____________________________________16
5. External Description _________________________________________17
5.1 Main Body___________________________________________________17
5.2 Operating Keys and Status LED_________________________________18
5.2.1 Operating Keys___________________________________________________ 18
5.2.2 LED Indicators ___________________________________________________ 19
5.2.3 Buzzer__________________________________________________________ 19
5.3 Heater ______________________________________________________19
5.4 Screens_____________________________________________________20
5.4.1 Ready Screen____________________________________________________ 20
5.4.2 Screen during Splice_______________________________________________ 20
5.4.3 Status Icons _____________________________________________________ 21
5.4.4 Menu Screen ____________________________________________________ 22
6. Basic Operation_____________________________________________23
6.1 Preparations for Power Supply _________________________________23
6.1.1 Connecting the power cable toAC adapter _____________________________ 23
6.1.2 Charging the Battery_______________________________________________ 23
6.1.3 Turn Splicer ON and OFF___________________________________________ 24

2
6.2 Load programs_______________________________________________25
6.2.1 Fusion Program __________________________________________________ 25
6.2.2 Heater Program __________________________________________________ 26
6.2.3 Selecting the Operating Language____________________________________ 28
7. Fusion Splicing _____________________________________________29
7.1 Basic Splicing _______________________________________________29
7.1.1 Arc Check_______________________________________________________ 29
7.1.2 Preparing Fiber___________________________________________________ 32
7.1.3 Loading the Fiber _________________________________________________ 34
7.1.4 Fusion Splicing ___________________________________________________ 36
7.1.5 Splicing Defects __________________________________________________ 39
7.1.6 Removing the Spliced Fiber _________________________________________ 40
7.1.7 Reinforcing the Fusion Splice________________________________________ 40
8. Programming Guide _________________________________________43
8.1 Programming Function and Menu _______________________________43
8.2 Program Edit ________________________________________________46
8.2.1 Setting__________________________________________________________ 47
8.2.2 Detail Setting ____________________________________________________ 48
8.2.3 Default _________________________________________________________ 48
8.2.4 Copy ___________________________________________________________ 49
8.2.5 Delete __________________________________________________________ 49
8.2.6 Edit Comment____________________________________________________ 50
8.2.7 Parameter table __________________________________________________ 51
8.3 History______________________________________________________54
8.3.1 Splice data ______________________________________________________ 55
8.3.2 Arc Check History_________________________________________________ 58
8.3.3 Image Capture ___________________________________________________ 59
8.4 Tool ________________________________________________________60
8.4.1 Machine Check___________________________________________________ 61
8.4.2 Fiber Measuring __________________________________________________ 62
8.4.3 Environment _____________________________________________________ 63
8.4.4 Manual Splicing___________________________________________________ 64
8.4.5 Image Capture ___________________________________________________ 65
8.4.6 Fiber Edge Inspection______________________________________________ 66
8.4.7 Sleeve Shrink Adjustment___________________________________________ 67
8.5 Setting______________________________________________________68
8.5.1 Parameter_______________________________________________________ 70
8.5.2 Counter_________________________________________________________ 77
8.5.3 Clock___________________________________________________________ 78
8.5.4 About Machine ___________________________________________________ 78
8.6 Shortcut ____________________________________________________78
8.7 Maintenance_________________________________________________79

3
9. Maintenance and Handling Instructions _________________________80
9.1 Error Messages ______________________________________________80
9.2 Maintenance_________________________________________________83
9.2.1 Arc Check_______________________________________________________ 83
9.2.2 Electrode Maintenance_____________________________________________ 83
9.2.3 Cleaning the V-grooves_____________________________________________ 86
9.2.4 Cleaning V-groove and Fiber Clamps__________________________________ 86
9.2.5 Cleaning the Fiber Holder___________________________________________ 87
9.3 Backup Battery_______________________________________________88
9.4 Storing and Shipping__________________________________________88
9.5 Claims and Repackaging ______________________________________89
9.6 Return Shipments to Furukawa Electric Co._______________________89
9.6.1 Removing Battery_________________________________________________ 90
9.6.2 Installing Battery __________________________________________________ 90
10. Option ___________________________________________________91
10.1 Cooling Tray: CTX-02__________________________________________91
10.2 Cleaning Brush: VGC-01 _______________________________________91
10.3 Hard Carrying Case: HCC-03 ___________________________________91
10.4 Spare Battery: S946___________________________________________91
11. Recycling and Disposal ____________________________________92

4
1. Introduction
The FITEL NINJA NJ001 is a compact designed fusion splicer.
This Fusion Splicer splices single fibers. After setting the prepared fibers,
NJ001 automatically feeds the fiber ends and inspects their cleave
condition and axis offset. Then the NJ001 discharges the arc to melt the
glass and butts the end together. The NJ001 has the heater applied for
40mm and 60mm protection sleeves for reinforcing the spliced fiber.
The NJ001 can be powered by the AC adaptor and Battery. The Battery is
made of Li-polymer cells and is charged by the NJ001 body.

5
2. Safety Information and Instructions
This manual contains complete operating and maintenance instructions for
the NJ001 Fusion Splicer. Please review this manual carefully before
operating.
2.1 Safety Information
The following safety instructions must be observed during NJ001 fusion
splicer operation, serviced or repaired. Failure to comply with any of these
instructions or with any precaution or warning contained in the User’s
Manual is in direct violation of the standards of design, manufacture and
intended use of the instrument. Furukawa Electric Co., Ltd. assumes no
liability for the customer’s failure to comply with these safety
requirements.
2.2 Safety Messages
The following messages may appear in the User’s Manual. Please observe
all safety instructions that are associated with the message.
Refer to the User’s Manual for instructions on handling
and operating the instrument safely.
WARNING
The procedure can result in serious injury or loss of life if
not carried out in proper compliance with all safety
instructions. Ensure that all conditions necessary for safe
handling and operation are met before proceeding.
CAUTION
The procedure can result in serious damage to or
destruction of the instrument if not carried out in
compliance with all instructions for proper use. Ensure
that all conditions necessary for safe handling and
operation are met before proceeding.

6
Please contact Furukawa Electric Co., Ltd. or your local representative with
any questions relating to any subject described within this manual.
In no case will Furukawa Electric Co., Ltd. be liable to the buyer, or to any
third parties, for any consequential or indirect damage which is caused by
product failure, malfunction, or any other problem.
2.3 WARNINGS and CAUTIONS
WARNING
The power cord supplied with this equipment must be connected to
a power socket, which provides a reliable protective ground. Or,
ground it with the Ground terminal on the fusion splicer
.
Use only the cords attached to the fusion splicer. Connecting
inappropriate cords or extending the cords may cause them to heat
up abnormally and may cause fire
.
This product contains a Lithium Cell. The device is identified by a
warning label. Do not dispose of in fire. Disposal of this device must
be c
arried out by qualified personnel
.
Never touch the electrodes when the fusion splicer is powered on.
Doing so may cause electrical shock. Warning symbol is placed on
the windshield for notification
.
Do not operate the fusion splicer without electrodes.
Do not disassemble the instrument except as described in the
maintenance section of this manual. The fusion splicer contains no
user serviceable parts. Warranty on this product will be void f any
of the potted nuts are disturbed.
Avoid soaking the fusion splicer with water. Doing so may cause
fire, electrical shock or malfunction
.

7
WARNING
Do not use inappropriate input voltage. Doing so may cause fire,
electrical shock or malfu
nction.
Do not insert or drop any metal or any flammable material into the
main body through any aperture. Doing so may cause fire,
electrical shock or malfunction
.
Avoid direct skin contact with the heating portion. This may cause
burn or injury. Warning symbol is placed on the lid of the
protection
sleeve heater for notification
.
Do not remove the panels of the fusion splicer. Some parts
generate high voltage. Removing the panels may cause electrical
shock.
If abnormal sounds or extra high temperatures are observed, turn
off the power, disconnect the power cord, remove the battery from
the fusion splicer, and contact Furukawa Electric Co., Ltd. or your
local representative. Continuing to operate under these conditions
may cause fire or electrical shock.
Do not use a damaged power cord where the inner cable is exposed
or severed. Doing so may cause fire or electrical shock
.
If water is spilled into the fusion splicer, turn off the power switch,
disconnect the power cord, remove the battery, and contact
Furukawa Electric Co., Ltd. or your local representative. Continuing
to operate under these conditions may cause fire or electrical
shock.
If smoke or strange smells are observed, turn off the power switch,
disconnect the power cord, remove the battery, and contact
Furukawa Electric Co., Ltd. or your local representative. Continuing
to operate under these conditions may cause fire, electrical shock
or malfunction.
If the fusion splicer is dropped and damaged, turn off the power
switch, disconnect the power cable, remove the battery, and
contact Furukawa Electric Co., Ltd. or your local representative.
Continuing to operate may cause fire or electrical shock.

8
WARNING
Do not look into a fiber with naked eye during operation. Wearing a
protection glass is recommended
.
STOP using the fusion splicer when problems are experienced with
the protection sleeve heater. Turn off the power immediately,
disconnect the power cord, remove the battery, and contact service
center.
Do not use a gas spray to the splicer. The hazardous gas may come
out by electric d
ischarge. It may cause a fire and machine failure
.
The NJ001 can be used after following tests:
Drop resistance – 76cm drop from 5 different angles. Water
resistance – IPX2 rating drip proof (exposed to 3mm/min drip for
10 min with 15° tilt). Dust resistance – IP5X rating dust proof
(exposed to dust particles with a diameter of 0.1 to 25µm for 8
hours)
Above tests were performed at Furukawa Electric laboratories and
do not guarantee that the machine will not be damaged when
subjected to these conditions.
CAUTION
Do not place the fusion splicer on an unstable or inclined surface.
There is a possibility that the fusion splicer will fall and cause
injury.
Disconnect all cords when moving the fusion splicer. Failure to do
so may damage the cords which may
cause fire or electrical shock.
Do not place the cords around any heating instrument. Doing so
may damage the cords which cause fire or electrical shoc
k.
Do not connect or disconnect cords with wet hands. Doing so may
cause fire or electrical shock.
Do not pull the cord to disconnect. Doing so may damage the cords
which may cause fire or electrical shock. Hold the plug portion and
disconnect the cord
.

9
CAUTION
Do not put heavy items on the cords. Doing so may damage the
cords which may cause fire or
electrical shock.
Do not modify the cords and do not over-bend, over-twist, or
over
-
stretch the cords. Doing so may cause fire or electrical shock.
Ensure that the cords are disconnected and the batteries are
removed from machine’s main body when storing the fusion
splicer.
Never use aerosol dust cleaners or alcohol-based solvents to clean
the electrodes.
Non oil
-
based solvents should be used to clean the optical lenses.
Store the fusion splicer in a cool dry place.
When the temperature of the splicer body is different from the
operating temperature limit extremely even if the environment
temperature is in the operating temperature limit, please use after
the temperature of the splicer body near the operating
temperature. Or, the splicer might not work
normally.
The battery is made of Li-polymer battery cells. Refer to following safety
instructions on handling and operating the Battery safety.
CAUTION
Do not dispose the Battery in fire, or leave the Battery near a
high
-
temperature object. Doing so m
ay cause fire or explosion.
Do not short-circuit the recharging connector or the output
terminal for splicer. Doing so may cause fire by generation of heat.
Charge the S946 battery by NJ001. If charging by other equipment
that is not suitable for chargin
g S946 battery, it may c
ause fire.

10
CAUTION
Avoid soaking the Battery with water. Doing so may cause fire or
electrical shock.
Do not disassemble the Battery. Avoid damage by dropping or
heavy shock. Doing so may cause fire or electrical shock. If inner
cells rupture and electrolytic solution leaks outside, it may cause
inflammation to your skin or eyes.
Disposal of used Battery must be carried out according to disposal
established by Law. For instructions, contact Furukawa Electric
Co., Ltd. o
r your local representative.
Immediately after the battery has been charged it may have a high
temperature. Take care of handling the Battery
.
NOTES
This symbol mark is for EU countries only.
This symbol mark is according to the directive 2006/66/EC
Article 20 Information for end-users and Annex II.
This symbol means that batteries and accumulators, at their
end-of-life, should be disposed of separately from your
household waste.
If a chemical symbol is printed beneath the symbol shown
above, this chemical symbol means that the battery or
accumulator contains a heavy metal at a certain
concentration. This will be indicated as follows:
Hg: mercury (0.0005%), Cd: cadmium (0.002%), Pb: lead
(0.004%)
In the European Union there are separate collection systems
for used batteries and accumulators.
Please, dispose of batteries and accumulators correctly at
your local community waste collection/recycling centre.
Please, help us to conserve the environment we live in!

11
2.4 Power Requirements
The NJ001 fusion splicer can also operate using AC power with the S978
AC adapter with AC power source that supplies between 100-240 V at a
frequency of 50-60 Hz. The S946 battery is charged by NJ001 through the
S978 AC adapter
WARNING
To avoid the risk of injury or death, ALWAYS observe the following
precautions before initializing the NJ001 fusion splicer.
If using a voltage-reducing auto-transformer to power the
NJ001 fusion splicer, ensure that the common terminal
connects to the grounded pole of the power source.
Use only the type of power cord supplied with the NJ001 fusion
splicer.
Connect the power cord to a power outlet equipped with a
protective ground contact only (never connect to an extension
cord that is not equipped with this feature).
Willfully interrupting the protective ground connection is
prohibited.
2.5 Toxic Hazards
The NJ001 fusion splicer presents no toxic hazards (under normal
conditions of use, storage, and handling). However, under the following
conditions, certain precautions are necessary.
2.5.1 Incineration
Some of the electronic components included in the assembly are
constructed with resins and other chemicals that produce toxic fumes
during incineration.

12
2.5.2 Acidic or caustic compounds
Some of the electronic components included in the assembly, particularly
electrolytic capacitors, contain acidic or caustic compounds. In the event
that a damaged component comes in contact with the skin, wash the
affected area immediately with cold water. In the event of eye
contamination, wash thoroughly with a recognized eye-wash and seek
medical assistance.
2.5.3 Physical damage
Some of the components used in the assembly may contain very small
quantities of toxic materials. There is a remote possibility that physically
damaged electronic components may present a toxic hazard. As a general
precaution, avoid unnecessary contact with damaged electronic
components, and arrange for disposal in accordance with local regulations.

13
3. Getting Started
3.1 Unpacking and Initial Inspection
1. Inspect the shipping container for any indication of excessive shock to
the contents.
2. Remove the NJ001 carrying case from the shipping container, and open
the case.
3. Ensure that the carrying case is right side up before opening. (It applies
in the package form with the carrying case.)
4. Inspect the contents to ensure that the shipment is complete.
5. Lift the NJ001 fusion splicer out of the carrying case, and place the
instrument on a flat, smooth surface.
6. Visually inspect the NJ001 fusion splicer and all accompanying
components for structural damage that may have occurred during
shipping.
Immediately inform Furukawa Electric and the carrier, if the contents of the
shipment are incomplete, or if any of the NJ001 fusion splicer components
are damaged, defective, or if the NJ001 fusion splicer does not pass the
initial inspection.
Protection sheet is pasted on the surface of LCD cover, the surface of the
switch panel, and the surface of the label. Please peel off before using
NJ001.
WARNING
To avoid electrical shock, do not initialize or operate the NJ001
fusion splicer if it bears any sign of damage to any portion of its
exterior surface, such as the outer cover or panels.

14
4. Operating Specifications and Components
4.1 Specifications
The specifications of each splicer are referred the following table.
Item
Specificati
on and Features
Fiber type*1
SM
/
MM
/
DS
/ NZDS
Fiber count
Single Fiber Only
Coating
d
iameter
0.25, 0.9mm
Clad diameter
0.125mm
Applicable
sleeve
length
40mm, 60mm
Power DC：11 - 21V
AC
：
90
-
265V 50/60Hz (
AC
A
daptor
)
Weight
Main
Body
:
970
g (Including Battery)
Power
C
onsumption
Max
: 39W
Normal operation
: 5
W
Environmental
Conditions Operation Temperature: -10 - +50 °C
Humidity
: B
elow
90%(No condensation)
Storage Temperature: -40 - +60 °C
Humidity: Below 95%
Average Splice Loss*
2
SMF: 0.05 dB, MMF: 0.03 dB
DSF: 0.08 dB, NZDS: 0.08dB
Typical Splicing Time
13
s
Typical Heating Time*
3
(in the AC Adaptor use)
17s :40mm sleeve
*4
(Pre-heating mode)
20s :60mm sleeve
*4
(Pre-heating mode)
31s :S922 40mm sleeve / S921 60mm
sleeve (Regular mode)
Program Number
Available
Splic
e: 150 / Heat: 30
Maximum Number for Data
S
torage
Splice: 1,500 / Fiber Image: 24
Input/Output
T
erminals
Data
I
nput/
O
utput
：
USB
2.0
*1: Applied to ITU-T standard
*2: Tested in a laboratory environment with similar fibers. Not guaranteed results.
*3: In the battery use, the heating time might be longer than typical heating time.
The heating time might be longer depending on the environment too.
*4: The heating time might be longer depending on the sleeves.

15
4.2 Components
4.2.1 Standard Components
The NJ001 Fusion Splicer comes with the following standard equipment. Be
sure to confirm their presence before starting any operation. The
component is difference by ordering number.
Components
Model Number
QTY
NJ001 Main Body
NJ001
1
Battery
Pack
(Buil
t
-
in)
S946
1
AC Adapter
S978
A
1
AC Cable Cord
-
1
Spare Electrodes
ELR
-
01
1
Electrode Sharpener
D5111
1
Cleaning Brush
VGC
-
01
1
Hard Carrying Case
HCC
-
03
1
Manual
UMC
-
01
1
Quick Reference Guide
FTS
-
B492 / FTS
-
B495
1
4.2.2 Optional Components
Components
Model Number
QTY
Cooling Tray
CTX
-
02
1
Spare Electrodes
ELR
-
01
1
USB Cable
USB
-
01
1
Battery Pack
S
9
46
1
Cleaning Brush
VGC
-
01
1
AC Adapter
S978
A
1
AC Cable Cord
-
1
Electrode Sharpener
D5111
1
Fiber Holder for 250um
S712S
-
250
1pair
Fiber Holder
for 500um
S712S
-
500
1pair
Fiber Holder for 900um
S712S
-
900
1pair

16
4.3 Optional Accessories
Contact Furukawa Electric Co., Ltd. or your local representative for a more
detailed specification.
S210 Stripper
S218R Hot Stripper
S326 High Precision Cleaver
S921 60mm Splice Length Protection Sleeves for Single fiber
S922 40mm Splice Length Protection Sleeves for Single fiber
S924 40mm Splice Length Protection Sleeves for Ribbon fiber
4.4 Recommended Consumables
Keep a supply of the following items with the NJ001 fusion splicer at all
times.
Tweezers
Protective eye glasses
Denatured alcohol
Lint-free tissues or swabs
Container for disposal of scrap fiber

17
5. External Description
5.1 Main Body
LCD moni
tor
Battery cover
Operating key
Wind shield
Protection sleeve heater
DC Power port
USB mini
-
B port
V
-
Groove
Fiber clamp
Electrode

18
5.2 Operating Keys and Status LED
5.2.1 Operating Keys
Indicator
Name
Main Functions
Start Start/Pause/Restart the splicing process.
Function 1
Selecting the function(s) shown on left bottom
corner of LCD.
Function 2
Selecting the function(s) shown on right
bottom corner of LCD.
Up Move upward／Increase value／Add additional
arc
Down Move downward／Reduce value
Left Move left
Right Move right
Heating Start heating／Stop heating
Power Turn on/off the power

19
5.2.2 LED Indicators
Indicator
Name
Color
Main Functions
Power LED Green Lit : Tuned on
Blinking : Sleep mode
Heater LED Red
Lit : During heat
Blinking : During cool
Charge
LED
Charge Lit: During charge
Blinking: Error
5.2.3 Buzzer
A buzzer will ring whenever any key is pressed. In addition, the following
buzzer patterns indicate status of operation.
Operating key: One beep
Completing machine reset: One beep
Error occurred: Three beeps
Splicing finished: A series of beeps
Saving data: Two beeps
Heating process finished: One long beep
5.3 Heater
The right clamp of the heater is replaceable to heat the SOC connector. Do
not remove this clamp if unnecessary, because the small pin falls out.
Replaceable
Clamp