GÖLZ KB 200 User manual

KB200 with FS560
Translation of the original operating instruction and spare parts list
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Drill rig
KB 200
with STIHL®Petrol-Engine
FS 560
ZN der Bedienungsanleitung: 5006599-02
Erstellt am: 05 / 2014
Erstellt von: Sabrina Linden
Datei: K:\KDV\5006xxx\5006599-Bedienungsanleitung\
5006599-01-Bedienungsanleitung-E.doc
GÖLZ®GmbH
Dommersbach 51
D-53940 Hellenthal
Telefon: [phone] / Telefax: [phone]
E-Mail: [e-mail] / Internet: www.goelz.de

KB200 with FS560
Translation of the original operating instruction and spare parts list
- 2- 5006599-02
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All rights reserved according to DIN ISO 16016.
No part of this document (instruction manual and spare parts list) may be reproduced, adapted, transmitted,
transcribed, stored on a data medium or be translated into another language without prior written approval of
GÖLZ®GmbH
Dommersbach 51
D-53940 Hellenthal
Guarantee
We reserve the right to amend any information included in this document (manual instruction and spare parts list)
at any time and without prior notice.
GÖLZ® assumes no warranty for these documents.
GÖLZ® shall not be liable for error
s in this document (manual instruction and spare parts list) or for
any collateral or consequential damage in connection with shipment, performance or use of the material.

KB200 with FS560
Translation of the original operating instruction and spare parts list
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EC-DECLARATION OF CONFORMITY
Manufacturer
GÖLZ®GmbH
Dommersbach 51, D-53940 Hellenthal
Tel.: [phone] / Fax: [phone]
Declare hereby certifies on its sole responsibility that the following product:
KB 200
Drill rig
with
FS560
STIHL®Petrol-Engine
Serial number:____________________
which is explicitly referred to by this declaration meet the following directives:
2006/42/EC Safety and health requirement
2004/108/EC Electromagnetic compatibility
97/68/EG i.d.F. 2002/88/EC Exhaust emission directive
2000/14/EC Noise emission
meet the follwing standards:
EN 12100-1 / EN 12100-2, EN 12348:2000, EN 13309:2000, EN 61000, DIN EN ISO 3744-1995
Documented evidence conforming to the requirements of the directives is kept available for inspection at the
above manufacturer’s address.
Continuous sound level Lpeq 101 dB(A) according to ISO 22868
Sound power level Lweq 114 dB(A) according to ISO 22868
Hellenthal, den 16.05.2014 ………………………………………
General Manager
B. Schmitz

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Contents
Preface ....................................................................................................................................7
General description................................................................................................................7
1. Technical data and accessory....................................................................................8
1.1 Technical data of the machine..............................................................................................8
1.1.1 KB200............................................................................................................................................8
1.1.2 Motor STIHL®.................................................................................................................................8
1.2 Provided accessory..............................................................................................................9
1.3 Optional accessory...............................................................................................................9
2. Description.................................................................................................................10
2.1 Main parts..........................................................................................................................10
2.2 Functional description ........................................................................................................10
3. Basic safety instructions..........................................................................................12
3.1 Intended use......................................................................................................................12
3.2 Operating range.................................................................................................................12
3.3 Organisational measures ...................................................................................................13
3.4 Selection and qualification of person..................................................................................14
3.5 Safety instructions governing specific operational phases..................................................14
3.6 Special work related to the maintenance and repair of the machine...................................15
3.7 Information about special risks with electrical energy.........................................................16
3.8 Gas, dust, steam, smoke....................................................................................................16
3.9 Noise..................................................................................................................................16
3.10 Illumination.........................................................................................................................17
3.11 Oils, greases and other chemical substances.....................................................................17
3.12 Transport............................................................................................................................17
3.13 Store..................................................................................................................................17
4. Bringing into service.................................................................................................19
4.1 Export checking..................................................................................................................19
4.1.1 Mounting the base plates ............................................................................................................19
4.1.2 Mounting the roller guide.............................................................................................................19
4.2 Petrol drill motor FS560......................................................................................................20
4.2.1 M-Tronic.......................................................................................................................................20
4.2.2 Fuel..............................................................................................................................................20
4.2.3 Air filter.........................................................................................................................................22
4.2.4 Winter operation ..........................................................................................................................22
4.2.5 Spark plug....................................................................................................................................23
4.2.6 Adjusting the throttle cable ..........................................................................................................23
4.3 Fixing the machine.............................................................................................................24
4.4 Assembling a drill motor.....................................................................................................24

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4.4.1 Assembling a drill motor with gear box........................................................................................24
4.4.2 Changing a drill motor with gear box...........................................................................................24
4.5 Water supply......................................................................................................................25
4.5.1 With water tank-pressurzied type................................................................................................25
4.5.2 Public water mains.......................................................................................................................26
4.6 Drill bit................................................................................................................................26
4.6.1 With UNC-Adapter.......................................................................................................................26
4.6.2 With 3-hole flange........................................................................................................................27
5. Operation....................................................................................................................28
5.1 Before starting....................................................................................................................28
5.2 Starting the engine.............................................................................................................28
5.3 Operating instructions engine.............................................................................................30
5.4 Start drilling........................................................................................................................30
5.5 Stop drilling........................................................................................................................31
5.6 Changing the drill bit...........................................................................................................31
6. Maintenance and care...............................................................................................32
6.1 Drill rig................................................................................................................................32
6.2 Drill bit................................................................................................................................32
6.3 Replacing the air filter.........................................................................................................32
6.4 Cleaning the air filter ..........................................................................................................33
6.5 Changing the spark plug ....................................................................................................33
6.6 Replacing the starter rope and rewind spring .....................................................................34
6.7 Fuel pickup body in tank.....................................................................................................37
6.8 Spark arrestor in muffler and spacer ..................................................................................37
6.9 Maintenance and care engine............................................................................................37
7. Troubleshooting ........................................................................................................40
8. Spare parts list...........................................................................................................42
8.1 Using the spare parts list....................................................................................................42
8.1.1 Safety regulation..........................................................................................................................42
8.1.2 Ordering information....................................................................................................................42
8.1.3 Distribution agencies ...................................................................................................................43
8.2 Wearing parts.....................................................................................................................44
9. Exploded view and spare parts list..........................................................................45
9.1 Drill rig assy. ......................................................................................................................47
9.1.1 Drill rig..........................................................................................................................................47
9.1.2 Carriage.......................................................................................................................................51
9.1.3 Crankcase....................................................................................................................................52
9.1.4 Roller support ..............................................................................................................................53
9.1.5 Clamping tube..............................................................................................................................54

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9.2 Getriebeträger....................................................................................................................55
9.3 Planetary gear....................................................................................................................56
9.4 Drive motor ........................................................................................................................57
9.5 Tool acceptance.................................................................................................................59
9.6 Motor..................................................................................................................................61
9.6.1 Motor - Crankcase, Cylinder........................................................................................................61
9.6.2 Motor - Rewind starter.................................................................................................................63
9.6.3 Motor - Muffler, Shroud................................................................................................................65
9.6.4 Motor - Fuel tank..........................................................................................................................67
9.6.5 Motor - Spacer flange, Air filter, Filter housing............................................................................69
9.6.6 Motor - Carburetor.......................................................................................................................71
9.6.7 Motor - Ignition system ................................................................................................................73
9.6.8 Motor - Clutch, Clutch housing ....................................................................................................75
9.6.9 Motor - Handlebar........................................................................................................................77

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Never touch!
Preface
This operating manual is designed to familiarize the user with petrol drill motor, hereinafter referred to as the
machine, and to use its intended applications.
The operating manual contains important information on how to operate the machine safely, properly and most
efficiently. Observing these instructions helps to avoid danger, to reduce repair costs and downtimes and to
increase the reliability and the life of the machine.
This operating manual is to be supplemented by the respective national rules and regulations for accident
prevention and environmental protection.
The operating manual must always be available wherever the machine is in use.
It is to be read and applied by any person in charge of work with or on the machine, such as:
•Operation including setting up, troubleshooting in the course of work, elimination of manufacturing waste,
care and disposal of fuels and consumables.
•Servicing (maintenance, inspection, repair) and/or
•Transport
In addition to the operating manual and to the mandatory rules and regulations for accident prevention of the
country and place of use of the machine, the recognized technical rules for safe and proper working conditions
and procedures are also to be observed.
In this manual all the information required for the intended use of the unit is included. If though you have any
specific questions, please refer to your representative, to one of our sales representatives or directly to us:
GÖLZ®GmbH
Dommersbach 51, D-53940 Hellenthal
Telefon: [phone] / Telefax: [phone]
E-Mail: [e-mail] / Internet: www.goelz.de
General description
Wear safety glasses! Wear hard hat! Wear ear muffs!
Wear safety boots!
Wear safety clothes!
Wear protective gloves! Read owner’s manual
before first initiation! Important advice!
Danger exists to cut oneself!
General danger!
Wear dust protection!
Warning! Hot surface!
Risk of injuries !
With water spraying forbidden!

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1. Technical data and accessory
1.1 Technical data of the machine
1.1.1 KB200
Type KB 200
Stroke 630 - 25.8 mm - in.
Feed Manual
Angle drilling -
Weight 33 - 72.7 kg - lbs.
Weight with motor 53 - 116.8 kg - lbs.
Length 660 - 26 mm - in.
Breadth 832 - 32.7 mm - in.
Height 1030 - 40.5 mm - in.
Drilling range Ø 107 - Ø 200 - Ø 4.2 - Ø 7.9 mm - in.
1.1.2 Motor STIHL®
Type FS560
Driving mechanism STIHL®- single cylinder - two-stroke-engine
Capacity 57,1 cm³
Cylinder bore 47 - 1.85 mm - in.
Piston stroke 32,9 - 1.3 mm - in.
Power 2,8 (3,8) kW (PS)
Max. operating speed of the spindle 100 / 300 / 600 RPM
Weight with drilling gear 20 - 44.1 kg - lbs.
Continuous sound level Lpeq 101 dB(A) according to ISO 22868
Sound power level Lweq 114 dB(A) according to ISO 22868
Vibration measurement a 3,3 m/s² according to ISO 22867
Ignition system (with electronic speed limit)
Principle Electronically controlled magneto
Spark plug (interference-suppressed) NGK BPMR7A
Electrode gap 0,5 - 0,02 mm - in.
Fuel system
Carburettor Non position sensitive diaphragm carburettor with
integrated fuel pump
Air filter Paper
Fuel tank capacity 0,99 (990) L (cm³)

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Mixing ratio
with STIHL®1:50 two-stroke engine oil 1:50 = 1 part oil + 50 parts petrol
with other branded two-stroke engine
oils classification TC 1:25 = 1 part oil + 25 parts petrol
1.2 Provided accessory
•Pressure tank 10l with hose
•3-hole-flange or UNC-adapter
•Tool kit
•Wrench SW 17
•Wrench
•Exhaust hose; 4 m
•Operating instruction
•Spare parts list
1.3 Optional accessory
KB 200
Work with electric motor
Work with pneumatic motor
Work with hydraulic motor
Core pliers Ø 50 - Ø 200 mm
Sharpening plate (drill bits)
Fine dust vacuum cleaner, dry vacuum cleaner, wet vacuum cleaner
For the item number of accessories, please refer to the current catalogue of GÖLZ®
If accessories are used which do not correspond to GÖLZ®specifications, no liability is assumed for any damage
resulting hereof.
For details regarding the selection of the right GÖLZ® diamond drill bits, please refer to the current GÖLZ®
catalogue for diamond tools.

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2. Description
2.1 Main parts
2.2 Functional description
The machine KB200 with FS560 is, due to its compact design, quickly and easily ready for use. The proven
STIHL®-Drive and the GÖLZ®-System-Technology ensure highest operational safety and economic efficiency.
The KB200 with FS560 is used as a core drilling machine for drilling up to Ø 280 mm for test core drilling in the
concrete road construction and asphalt road construction as well as for drilling of bollard and post-setting,
underfloor heating, crash barrier construction and fence construction. Due to the fact that this unit is operated by
the STIHL®FS560 gasoline-combustion engine the unit can be used independently of power supply networks
and irrespectively of its position.
To be able to operate this combustion engine also in a tight space, the supplied exhaust gas hose is fixed to the
motor so that exhaust gases can be discharged.
1) Standing plate 7) Handle 13) Gear box carrier
2) Column 8) Control holder 14) Handlebar
3) Carriage 9) Petrol engine 15) Wheels
4) Water tap 10) Planetary gear 16) Roller support
5) Water coupler 11) 3-hole-flange
6) Spindle 12) Drill bit

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The exhaust of the motor as well as the exhaust gas hose were fitted with a protection against accidental contact
in order to avoid direct skin contact with hot surfaces.
The operating handle of the motor can be kept in the hand but also be positioned via the grip-adaption to the unit.
On the gear box, either a drill bit flange or an adapter for the different tool sizes can be fitted. The assembly of
the tool is simple and easy. Regarding the flange the drill bit is fixed via a screw connection, regarding the
adapter via a threaded bolt.
The safe and easy assembly allows a quick exchange of the tools.
Water is supplied either via the supplied pressurized water container or via an external water connection. The
water hose of the pressurized water container is fitted via a coupling on the connection of the drill carriage. Thus
the water is directly routed via the gearbox into the drill bit and provides a sufficient cooling of the tool and binds
the cutting material.
The drill carriage moves on a double-guide column by means of a trapezoidal spindle. The trapezoidal spindle
allows an easy and smooth movement of the drill carriage on the column.
The drive is provided manually by default via the hand crank which can be fixed to the unit in two different ways.
The base plates allow an individual work positioning. Dowel fixing or vacuum fixing is not necessary since the
machine is held in position by the weight of the operator on the base plates. Due to the attached transport rollers
the machine can be quickly relocated.
The attached roll holder serves for guiding the drill bit and can be individually adapted to the size of the bit.
The wide range of accessories allows opening up additional working areas and additional drive systems.
Due to its compact design, the unit is easy to transport. The motors can be easily and quickly removed for
transport. By means of the attached transport rollers the KB200 with FS560 can be transported by one person.
The operator's station is on the base plates of the machine.
For working with this unit we recommend GÖLZ® diamond tools.

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Note / Important: Contains important information which stands out from the other text!
3. Basic safety instructions
In this manual the following terms and symbols are used for particular important information:
Important text passages are highlighted in italics or bold or can be found in a grey highlighted text field.
3.1 Intended use
The machine has been built in accordance with state-of-the-art standards and the recognized safety rules.
Nevertheless, its use may constitute a risk to life and limb of the user or of third parties, or cause damage to the
machine and to other material property.
The machine must only be used in technical perfect condition in accordance with its designated use and the
instructions set out in the operating manual, and only by safety-conscious persons who are fully aware of the
risks involved in operating the machine. Any functional disorders, especially those affecting the safety of the
machine, should therefore be rectified immediately!
The machine is designed exclusively for drilling in concrete, reinforced concrete, natural stone, cast stone and
brickwork. Using the machine for purposes other than mentioned above (such as drilling in wood and so on) is
considered contrary to its designated use. The GÖLZ® GmbH cannot be held liable for any damage resulting
from such use. The risk of such misuse lies entirely with the user.
Only use gear drives and motors, which are provided by GÖLZ® GmbH. Also attend those operating manuals.
Operating the machine within the limits of its designated use also involves observing the instructions set out in
the operating manual and complying with the inspection and maintenance directives.
3.2 Operating range
The operating range of the unit can be extended due its wide range of accessories allowing easy retrofitting
which can be carried out by the operating personnel themselves.
Do not modify, add components to or retrofit the unit in a way which could affect its safety and do not use non-
official accessories! This is not allowed without prior approval of GÖLZ® GmbH!
Attention: Contains instructions which must be strictly observed to prevent damage from
the unit and the operator!
Attention: Read and observe all the operating instructions which belong to this unit!
Note: Read and observe the operating instructions to the accessories!

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3.3 Organisational measures
This operating manual must always be at hand at the place of use of the machine and must be accessible to the
person operating the machine!
In addition to this operating manual, all other generally applicable legal and other mandatory regulations relevant
to accident prevention and environmental protection must be observed! Such obligations may also comprise the
handling of hazardous materials, provisioning and/ or wearing of personal protective equipment, or road traffic
regulations.
This operating manual must be supplemented by instructions covering the duties involved in supervising and
notifying special organizational features, such as job organization, work flows or the person entrusted with the
work. Person entrusted with work on the machine must have read the operating manual prior to taking up work.
This applies especially to persons working only occasionally on the machine, e.g. during set-up or maintenance
activities.
Check - at least from time to time - whether the personnel is carrying out the work in compliance with the
operating manual and paying attention to risks and safety-relevant factors.
For reasons of safety, long hair must be tied back or otherwise secured, garments must be close-fitting and no
jewellery - including rings - may be worn.
Severe injury may result from being caught by moving parts of the machine. Personal protective equipment must
be used wherever required by the circumstances or by law (e.g. safety glasses, ear protectors, safety boots,
suitable safety clothing). Observe the regulations for prevention of accidents! Observe all safety precautions and
warnings attached to the machine and always keep them in good and perfectly legible condition.
The personal protection equipment should consist of the following parts:
In case event of safety-relevant modifications or changes in the behaviour of the machine, stop the machine
immediately and report the malfunction to the competent authority/ person. Do not remove or make inoperative
any safety devices the machine is equipped with.
Never make any modifications, additions or conversions which might affect safety without GÖLZ® GmbH prior
approval! This also applies to the installation and adjustment of safety devices as well as to welding and drilling
work on supporting structures.
Damaged or worn parts of the product must be replaced immediately. Use genuine spare parts only.
All spare parts and tools must comply with the technical requirements specified by the GÖLZ® GmbH. Adhere to
the legally prescribed preventive maintenance and inspection intervals or those specified in this operating
manual!
All maintenance and repair activities must be performed by qualified personnel using suitable tools and other
suitable workshop equipment.
Observe the fire alarm and fire fighting measures. The personnel must be made familiar with the location and
handling of fire extinguishers!
1) Hard hat with ear muff
2) Visor or safety glasses
3) Dust mask
4) Protective gloves
5) Safety clothes
6) Safety boots

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3.4 Selection and qualification of person
Only permitted personnel is allowed to work on and with the machine! The legal minimum age is to be observed!
Only assign trained and instructed personnel! Clearly define the responsibilites of the personnel with regard to
operating, setting-up, maintaining and repairing the machine! The GÖLZ®GmbH can assist you in training your
personnel.
Make sure that only instructed and competent personnel works on the machine. Define the responsibility of the
machine operator, also in terms of traffic regulations and enable him to refuse instructions of third parties which
breach safety regulations.
Personnel that is to be trained or to be instructed or that is serving a general training is only to be permitted to
operate the machine under the supervision of an experienced person.
To operate the machine you must be rested, in good physical condition and mental health. If you have any
condition that might be aggravated by strenuous work, check with your doctor before operating with the machine.
Do not operate the machine if you are under the influence of any substance (drugs, alcohol) which might impair
vision, dexterity or judgment.
Works on electrical, pneumatic, combustion and hydraulic fittings and equipment are only to be carried out by
qualified personnel or instructed people being directed and supervised by qualified personnel in compliance with
the respective rules!
3.5 Safety instructions governing specific operational phases
Before work
Avoid any operational mode that might be prejudicial to safety!
Before beginning work, familiarize yourself with the surroundings and circumstances of the site, such as
obstacles in the working and travelling area, the soil bearing capacity and any barriers separating the
construction site from public roads.
Take the necessary precautions to ensure that the machine is used only when in a safe and reliable state.
Operate the machine only if all protective and safety-oriented devices, such as removable safety devices,
emergency shut-off equipment, sound-proofing elements and exhausters, are in place and fully functional.
Regard all safety specifications!
Check the machine at least once per working shift for obvious damage and defects. Report any changes (incl.
changes in the machine’s working behaviour) to the competent organization/ person immediately. If necessary,
stop the machine immediately and lock it. Have any defects rectified immediately.
At any time, ensure the operator has sufficient view to his working area, in order to have intervention to the
working process.
Wet drilling is to be accomplished while working. This prevents the appearance of particulate matter and
increases the life-time of the diamond tool. During start-up and shut-down procedures always watch the
indicators in accordance with the operating instructions!
Before starting or setting the machine in motion, make sure that nobody is at risk. Keep children and
unauthorized persons away from the work area. Noise protection equipment on the unit must be in protective
position during operation. Wear the required individual ear protection!
Always keep at a distance from the edges of building pits and slopes. Avoid any operation that might be a risk to
machine stability! Keep the work area clean. Cluttered areas and benches invite injuries! Do not operate when
you are tired! Watch what you are doing! Risk of stumpling! Cables and hoses must complete rolling up. After
assembly do not leave any tools, a wrench for example, on the unit.
Check to see that the tools are removed from the drill rig before operating! Damaged drill bits have to be changed
immediately. Use only recommended drill bits from the GÖLZ®GmbH.
Control the working area for water-, gas- and electrical lines!
Attention: Persons with pacemakers only: The ignition system of your machine produces
an electromagnetic field of a very low intensity. This field may interfere with some
pacemakers. GÖLZ®recommends that persons with pacemakers consult their physician
and the pacemaker’s manufacturer to reduce any health risk.

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Important: Wet drilling is to be accomplished while working! This prevents the appearance
of particulate matter and increases the life-time of the diamond tool!
Attention: Do not clean with high-pressure / splash water! Water / Dirt must not
attain into the exhaust system - engine damage!
During work
Make sure, that the drill rig is well fastened before and while drilling!
Never touch rotating parts like drill spindle or drill bit!
After work
Before leaving the machine always secure it against unauthorized use!
3.6 Special work related to the maintenance and repair of the machine
Observe the adjustment, maintenance and inspection activities and intervals set out in the operating instructions,
including information on the replacement of parts and equipment! These activities may be executed by skilled
personnel only.
Brief operating personnel before beginning special operations or maintenance work, and appoint a person to
supervise the activities.
In any work concerning the operation, conversion or adjustment of the machine and it’s safety-oriented devices or
any work related to maintenance, inspection and repair, always observe the start-up and shut-down procedures
described in the operating instructions and the information on maintenance work. Ensure that the maintenance
area is adequately secured.
Carry out maintenance and repair work only of the machine is positioned on stable and level ground and has
been secured against inadvertent movement and buckling. If the machine is completely shut down for
maintenance and repair work, it must be secured against inadvertent starting.
To avoid the risk of accidents, individual parts and large assemblies being moved for replacement purposes
should be carefully attached to lifting tackle and secured. Use only suitable and technically perfect lifting gear and
suspension systems with adequate lifting capacity. Never work or stand under suspended loads.
The fastening of loads and the instructing of crane operators should be entrusted to experienced persons only.
The marshaller giving the instructions must be within sight or sound of the operator.
For carrying out overhead assembly work always use specially designed or otherwise safety-oriented ladders and
working platforms. Never use machine parts as a climbing aid. Wear safety harness when carrying out
maintenance work at greater heights.
Clean the machine, especially connections and threaded unions, of any traces of oil, fuel or preservatives before
carrying out maintenance / repair. Never use aggressive detergents. Use lint-free cleaning rags.
Before cleaning the machine with water, steam jet or detergents, cover or tape up all openings which -for safety
and functional reasons - must be protected against water, steam or detergent penetration.
Do not clean the machine with a high-pressure cleaner. The hard water jet can put damage to parts of the
machine. After cleaning, remove all covers and tapes applied for that purpose.
After cleaning check the machine for loose connections, chafe marks and damage! Have identified defects
repaired immediately!
Always tighten any screwed connections that have been loosened during maintenance and repair.
Any safety devices removed for set-up, maintenance or repair purposes must be refitted and checked
immediately upon completion of the maintenance and repair work. Ensure that all consumables and replaced
parts are disposed of safely and with minimum environmental impact.

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3.7 Information about special risks with electrical energy
Observe the relevant national regulations or standards. Electrical connections must always be kept free from dirt
and moisture.
Use only original fuses with the specified rating! Switch off the machine immediately, if trouble occurs in the
electric power supply!
If your machine comes into contact with a live wire:
•warn others against approaching and touching the machine
•have the live wire de-energized
When working with the machine, maintain a safe distance from overhead electric lines. If work is to be carried out
close to overhead lines, the working equipment must be kept well away from them. Caution, danger to life!
•Check out the prescribed safety distances.
•Work on the electrical system or equipment may only be carried out by a skilled electrician himself or by
specially instructed personnel under the control and supervision of such electrician and in accordance with
the applicable engineering rules.
•If provided for in the regulations, the power supply to parts of machines and plants, on which inspection,
maintenance and repair work is to be carried out must be cut off.
•Before starting work, check the de-energized parts for the presence of power and ground or short-circuit
them in addition to insulating adjacent live parts and elements.
The electrical equipment of machines is to be inspected and checked at regular intervals. Defects such as loose
connections or scorched cables must be rectified immediately.
Necessary work on live parts and elements must be carried out only in the presence of a second person who can
cut off the power supply in case of danger by actuating the emergency shut-off or main power switch. Secure the
working area with a red-and white safety chain and a warning sign. Use insulated tools only.
If mobile electrical equipment, connecting cables and/ or extension/ appliance cords with plug connectors are
used, ensure that such equipment, cables and cords are checked for correct function at least once every six
months by a qualified electrician or - if suitable testing equipment is available - by a properly instructed person.
Protective installations with fault-current protection units used in non-stationary equipment must be checked for
correct operation at least once a month by a properly instructed person.
Fault-current and fault-voltage protection units must be checked for correct operation by actuating the testing
facility:
•once on every working day in the case of mobile equipment,
•at least once every six months in the case of stationary equipment.
3.8 Gas, dust, steam, smoke
Operate combustion engines only in well-ventilated rooms! Before starting the unit in closed rooms, make sure
that the room is sufficiently ventilated and use the exhaust gas hose!
Welding, burning and grinding operations on the machine are only to be carried out if this is explicitly authorized
(there is the danger of fire and explosion)!
Before welding, burning and grinding operations clean the machine and its surrounding area from dust and
flammable substances and care for sufficient ventilation (danger of explosion)!
When working in confined spaces observe any existing national regulations!
3.9 Noise
During operation sound protection devices on the machine must be in safe position. Wear the prescribed
personal ear protection! (UVV 29 § 10, Article 29 of the Accident Prevention regulations).
The use of noise emitting machines may be restricted to certain times by national or local regulations.

KB200 with FS560
Translation of the original operating instruction and spare parts list
- 17- 5006599-02
BA-E
®
3.10 Illumination
The machine is designed for use in daylight! The machine operator / owner must ensure sufficient workplace
lighting for non-illuminated work sites!
3.11 Oils, greases and other chemical substances
When handling hydraulic fluids, lubricants, greases or preservatives (referred to hereinafter as fuels and
lubricants), the safety regulations which apply to the respective machine are to be observed!
Avoid long contact of the fuels and lubricants with your skin! Careful cleaning of the skin from adhering fuels and
lubricants is necessary.
Be careful when handling hot consumables (risk of burning or scalding) particularly at liquid temperatures above
60°C, avoid any skin contact with these liquids!
If you get fuels or lubricants in your eyes, rinse them immediately and carefully with potable water. Then consult a
doctor.
Remove flown out fuels and lubricants immediately! Therefore use a binder.
Fuels and lubricants must not seep into the soil or into the public sewage system! Fuels and lubricants which can
no longer be used are to be collected, properly stored and to be properly disposed of.
The respective regulations and laws for handling fuels and lubricants which are valid in the country of use are to
be observed and adhered to. This also applies to the disposal of such fuels and lubricants. To inform yourself
turn to the responsible authorities.
3.12 Transport
Use only suitable means of transport and lifting gear of sufficient capacity when loading or transporting the
machine! Appoint an experienced instructor for the lifting operation!
Always observe the instructions given in the operating manual when transporting the machine!
Use only suitable transport vehicles with sufficient load capacity! Secure the load carefully. Use suitable fastening
points for securing!
Before loading the machine or parts of it, secure the machine against inadvertent movement! Attach a suitable
warning sign!
The drill bit must be removed for transport. Even in case of a minor change of location, the engine must be
stopped!
Before using the machine again, make sure that such protection material or devices are properly removed! Parts
which had to be removed for transporting of the machine must be refitted and secured carefully before the
machine is used again!
Before setting the machine in motion always check that all accessories are safely stowed.
The recommissioning procedure must be strictly in accordance with the operating instruction! Observe the
instructions given in the operating instruction when reassembling and operating the machine.
By means of the attached transport rollers the KB200 can be transported by one person.
3.13 Store
Store the machine in a dry, high or locked place, out of the reach of children or unauthorized persons. Clean and
preserve the machine with corrosion preventive if storing over a longer time like winter time!
Attention: Check that all parts of the machine are well fastened before transporting.
Before transport the drill bit must be removed!
The machine is not suitable for crane transport - it has got no load handling points!

KB200 with FS560
Translation of the original operating instruction and spare parts list
- 18- 5006599-02
BA-E
®
Note: store not mounted drill bits in a dry, high or locked place, out of the reach of children or unauthorized
persons!
Drill bits with a small diameter are only to be stored in a horizontal position, drill bits with a large diameter only in
a vertical position. Do not place any other parts or components on the drill bits.

KB200 with FS560
Translation of the original operating instruction and spare parts list
- 19- 5006599-02
BA-E
®
4. Bringing into service
4.1 Export checking
Remove the transport packaging and place the unit vertically on a horizontal, flat and stable surface.
Dispose of the transport packaging according to environmental regulations. When supplied, the machine is not
fully mounted. Check the machine for completeness and intactness.
For the scope of delivery, see "Technical Data and Accessories". In addition, check the travel path of the drill
carriage for proper movement.
4.1.1 Mounting the base plates
Place the machine in a horizontal position to make it easier to mount
the base plates.
Position the first base plate on the threaded pin in the guide column.
Align the base plate so that you can screw it together with the guide
column. For this purpose, use the washers and screws M10x25,
SW17.
To finish, screw the collar nut M10, SW17 on the threaded pin.
For mounting the second base plate, proceed in the way as
described for the first base plate.
The machine is fully mounted for operation.
4.1.2 Mounting the roller guide
The roller guide serves for guiding the drill bit.
First screw the holder of the roller guide together with the base plate. For
this purpose, fit the holder on the base plate. The options to position the
holder are limited by the elongated hole and are locked by the screw
M10x30, SW17.
The roller guide is slid into the holder and held in position by locking the
star knob screw.
Adapt the position of the holder and roller guide to the respective drilling
situation.
Attention: Do not yet turn the engine on! The following work is to be done with the drill
motor being stopped!
Caution: The threaded pin is glued in the guide column! Take precautions to make sure that
the pin, when mounting the base plates, does not break off!

KB200 with FS560
Translation of the original operating instruction and spare parts list
- 20- 5006599-02
BA-E
®
4.2 Petrol drill motor FS560
The meanings of the pictrograms attached to the machine:
4.2.1 M-Tronic
The M-Tronic controls fuel feed and ignition timing electronically in all operating conditions. M-Tronic guarantees
simple and fast starts. The engine is started in the Start ▲position irrespective of climatic conditions or engine
temperature.
After starting, the Start ▲position can be maintained until the engine runs smoothly. M-Tronic ensures optimum
engine power at all times, very good acceleration and automatic adjustment to suit changing conditions. For this
reason there is no need to change the carburetor setting - the carburetor has no adjusting screws.
If the usual good running behavior and engine power are not reached after an extreme change in operating
conditions, contact your servicing dealer for assistance. GÖLZ®recommends that you have servicing and repair
work carried out exclusively by an authorized GÖLZ®servicing dealer.
4.2.2 Fuel
The engine requires a mixture of gasoline and engine oil. Unsuitable fuels or a mixing ratio that deviates from the
specification can lead to severe engine damage. The engine, seals, fuel lines and fuel tank may be damaged if
poor quality gasoline or engine oil is used. Use only high-quality gasoline with an octane rating of at least 90
ROC - leaded or unleaded.
For reasons of health and for environmental reasons unleaded petrol is to be preferred. If fuel with an octane
number below 90 RON is used, glow ignition (causing "pinging" in the engine) and a rise of temperature may be
the result. This in turn can lead to damage to the driving mechanism on account of "piston jamming".
Mixing fuel
For preparing the fuel mixture only branded two-stroke engine oils are allowed! We particularly recommend the
STIHL-two-stroke engine oil 1:50; this oil is specifically blended for use in STIHL-engines. Mixing ratio: with
Fuel tank
Fuel mixture of gasoline and engine oil
Operate manual fuel pump
Intake air for summer operation
Intake air for winter operation
Attention: Avoid direct skin contact with and breathing in of gasoline fumes!