GAELCO Ring Riders User manual

OPERATOR’S MANUAL
1st EDITION
VERSION 1.1
© GAELCO 2004
IT IS THE RESPONSIBILITY OF THE OPERATOR TO CARE ABOUT COSTUMER SAFETY AT ALL
TIMES. PLEASE READ AND OBSERVE THE NOTES ON SAFETY DESCRIBED IN THIS MANUAL.

Thank you for purchasing this Gaelco S.A. product. This manual explains how to safely
operate your game machine. Failing to operate the machine correctly could result in
malfunction or accident, so please read the manual carefully before starting operation,
specially the SAFETY NOTES (Section 3).
Unauthorised reproduction of this document or any of its contents is strictly forbidden,
without permission from Gaelco S.A.
Note: Operator's Manual Specifications are subject to change without prior notice
© 2003 Gaelco S.A. - All rights reserved
Copyright law and industrial property law protect the contents of this game, its main data
and design.
RING RIDERS has been manufactured in accordance with European
Community directives. Any changes or modifications to this machine has
to be authorised by Gaelco S.A. and must be in accordance with the CE
directives.
Using spear parts that do not fit specifications will void the warranty.
Removal of serial numbers and/or bar codes from product or
components will void the warranty.
Published by:
GAELCO S.A.
Escipión 11
08023 Barcelona - SPAIN
Tel. ++34 93 417 36 26
Fax ++34 93 417 28 02
e-mail [email protected]
web www.gaelco.es
FCC Notice
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to Part A of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operating in a
commercial environment. This equipment uses, and can radiate radio frequency energy, if
not installed and used according to the instruction manual, and may cause harmful
interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own expense.
GAELCO - RING RIDERS
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About RING RIDERS

1. GENERAL INFORMATION
1.1 Manufacturer and Machine data
1.2 Legislation references
1.3 Technical Service
1.4 Responsibility
2. MACHINE SPECIFICATIONS
3. SAFETY NOTES
3.1 General considerations
3.2 Location
3.3 Moving the machine
3.4 Operation
3.5 Motion system
4. MATERIAL HANDLING
4.1 Transport of the packaged units
4.2 Storage
4.3 Reception
5. UNPACKING, ASSEMBLING AND
INSTALLATION
5.1 Inspection before assembling
5.2 Assembling
5.3 Installation
5.4 Switching on the machine
6. TEST MODE AND PROGRAMMATION
6.1 Screen test
6.2 Input / Output test
6.3 Motion System test
6.4 Sound test
6.5 Settings
6.6 Book Keeping
6.7 Exit
7. HOW TO PLAY
8. ADVANCED OPTIONS
8.1 How to link the machines
8.2 Sotware update
9. TECHNICAL SERVICE
9.1 Prior considerations
9.2 Safety precautions
9.3 Brake lights
9.4 Steering mechanism
9.4.1 Drive chain adjustment
9.4,2 Brake cable
9.5 Brake sensor adjustment
9.6 Brake stopper
9.7 Throttle cable
9.8 Moton system
9.9 Emergency stop
9.10 Error messages
9.11 Pedal microswitch
9.12 Dissassembly of the protection hood
9.13 Position potentiometers
9.14 Troubleshooting procedures
10. PARTS LIST
MONITOR CABINET.
10.1 Design related parts
10.2 Billboard assembly
10.3 Monitor & subwoofer
10.4 Coin door & loudspeakers
10.5 Coin box & mains switch
10.6 Base covers
10.7 Rear parts
10.8 Electronic parts
10.9 Bottom parts
PLATFORM
10.10 Main assemblies
10.11 Protection bar
10.12 Bike assy. - Design related parts
10.13 Rear plastic
10.14 Bike assy. - Parts on top
10.15 (A) Handlebar assy. - Brake parts
10.15 (B) Handlebar assy. - Throttle parts
10.16 Steering mechanism
10.17 Mobile estructure - Top assembly
10.18 Front footrest assembly
10.19 Vibrator assembly
10.20 Mobile structure - Bottom assembly
10.21 Plaform assembly
10.22 Motor assembly
10.23 Union harness protection
11. WIRING DIAGRAMS
12. CREDIT DISTRIBUTOR SETUP
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INDEX

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Manufacturer GAELCO, S.A.
Address Escipión 11
ZIP 08023
City Barcelona
Country: SPAIN
Tel. [phone]
Fax [phone]
e-mail [email protected]
Technical Service [email protected]
Name of the game RING RIDERS
Model MOTION
EM EMISSION
•EN 61000-3-2 (1995), Harmonics
•EN 61000-3-3 (1995), Fluctuations
•EN 55022 (1994), Continuous conducted emission (Class A)
•EN 55022 (1994), Radiated emission (Class A)
EM IMMUNITY
•EN 61000-4-2 (1995), ESD
•EN 61000-4-3 (1996) & ENV 50204 (1995), Radiated field of RF
•EN 61000-4-4 (1995), EFT burst
•EN 61000-4-5 (1995), Surges
•EN 61000-4-6 (1996), RF common mode
•EN 61000-4-8 (1993), 50 Hz H-field
•EN 61000-4-11 (1994), Dips, interruptions
ELECTRICAL SAFETY
UNE EN 60335-1 (1997) + Erratum (1997) + A11 (1997) + A12 (1997) + A13 (1999)
+ A14 (1999) + Erratum (1999).
Note: Test passed in Motion Test mode
GAELCO - RING RIDERS
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1. GENERAL INFORMATION
1.1 MANUFACTURER AND MACHINE DATA
1.2 LEGISLATION REFERENCES

Any modifications made to this machine that are not authorised in writing by the
manufacturer will be considered to be at the exclusive responsibility of the operator, who
will consequently become the new "manufacturer" and must operate in compliance with the
European Community directives.
In case of an accident caused by a defective part, the manufacturer will assume
responsibility only if the machine was defective in its original condition. However, this
responsibility shall be diminished or even totally annulled if the operator or the player do
not follow the instructions provided or if the operator uses spare parts that are not covered
by guarantee, are not authorised in writing or do not correspond to the specified technical
characteristics.
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1.3 TECHNICAL SERVICE
1.4 RESPONSIBILITY
2. SPECIFICATIONS
GAME DESCRIPTION
width depth height weight
1200 mm
Monitor cabinet
Platform
1000 mm 2300 mm 205 Kg
1000 mm 1300 mm 1400 mm 225 Kg
width depth height weight
1100 mm
Monitor cabinet
Platform
1019 mm 2127 mm 190 Kg
900 mm 1432 mm 1250 mm 210 Kg
RING RIDERS is a motorbike competition, placed in a Theme Park, where up to four
players race head to head against the clock. The race challenges the player’s ability to
control the bike under many different and changing conditions. The score is obtained by
getting through rings that appear along the course, though the acrobatics achieved and the
finish position are important too.
The player can enjoy a very realistic driving experience thanks to a 2DOF motion system
and interactive handlebar.
DIMENSIONS AND WEIGHT
1) Crate dimensions and shipping weight of each module.
2) Dimensions and net weight of each module unpacked.
Gaelco S.A. or its Distributors carry out technical service.
The e-mail for technical assistance is [email protected]

POWER SUPPLY
Operating Power: 220-230 VAC, 50 Hz
Output: +3,3VDC / 15A +5VDC / 12A, +12VDC / 8A
MONITOR
34" Hantarex Polo/2 STAR PH, code 01297790
CPU BOARD
PCB Gaelco RING RIDERS
CONTROLS
•Interactive handlebar
•Start button (placed on the right of the fuel tank)
•View button (placed on the left of the fuel tank)
•Accelerator grip
•Left brake lever
•Emergency Stop button (placed on top of the fuel tank)
•Footrest with safatey stop system
MOTION SYSTEM
Degrees of freedom: 2 DOF
Actuators: 1 induction motor (geared), 1.1KW
Control: 1 frequency inverter SE2D200110, input voltage 230V +/-10%, 50/60Hz
ATTACHMENTS
Operator's Manual (1)
Motor driver manual (1)
Monitor Manual (1)
Coin box keys (2)
Monitor cabinet keys (2)
Power cord (3m long) (1)
Link cable (1)
Monitor cable (remote control) (1)
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width depth height
1100 mm 2650 mm 2162 mm
3) Total dimensions of the machine, installed on site:
Keys are tied up on the handlebar,
close to the brake lever.
The other attachments are in the
coin box.

In order to use this machine safely please read carefully this Manual BEFORE the
installation, use or maintenance of the machine.
This Operator's Manual and others manuals delivered with the machine must be available
to the operating and service personnel.
When transporting or reselling the machine, be sure to attach this Manual.
The RING RIDERS machine has been designed for indoor use only, within residential or
commercial areas, and must be used exclusively for the purpose intended.
GAELCO S.A. bears no responsibility for accidents, injury or damage resulting for
unauthorized changes or improper use of the machine.
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3. SAFETY NOTES
WARNING
To avoid accidents or damages, it is imperative to follow the notes on Safety resumed
bellow, as well as all those included in the following sections:
SECTION 4. MATERIAL HANDLING
SECTION 5. UNPACKING, ASSEMBLING & INSTALLATION
SECTION 9. TECHNICAL SERVICE

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3.1 GENERAL SAFETY CONSIDERATIONS
•Before operating the machine, check that it has been installed correctly and in
accordance with this Manual.
•As some parts of the machine move during game play, there are places where the
distance between the stationary section and the mobile section changes. Despite the
measures implemented to avoid accidents, if the operator feels that a person is in any
danger, he should warn that person or stop the machine immediately by using the
Emergency Stop button.
•The warning notices (stickers) must be kept in such condition that customers can read
them easily.
•Installation, service or routine maintenance should be carried out by qualified
personnel.
•Before connecting the machine to the mains supply, verify that it is set for the correct
voltage and that the proper fuses are already installed.
•When replacing fuses, use spare fuses of the same type and rating than the originals.
The use of other material can cause serious damages on the electronic circuits or even
a fire hazard. Check the Parts List to know the exact specifications.
•The machine includes areas of high voltage. Care must be taken at all times to avoid
electrical shock whenever inspecting or adjusting the equipment, particularly around
the monitor.
•To ensure safe operation, the machine must be grounded with a plug securely
connected to Earth.
•Do not turn ON the power switch until the machine has been installed on its dedicated
place.
If there is any error or problem with this machine, operation must be stopped
immediately.

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3.2 SAFETY PRECAUTIONS CONCERNING LOCATION
Do not place the machine where it might be an obstacle in case on emergency (i.e.
close to fire extinguishers or emergency exits).
Install and operate the machine in places where appropriate lighting is available, so
warning labels can be clearly read by the customers.
This machine has been for indoor use only, within residential or commercial
spaces. Absolutely do not set up the machine outdoors or under the following
conditions:
•Direct exposure to sunlight, high humidity, water contact, dust, high heat or extreme
cold.
•In locations near containers holding liquids or liquid dispensing equipment. In general,
precautions should be taken against spilling liquids of any kind whatsoever over the
machine
•In a place exposed to vibration. The machine must be installed on a level surface with
levellers properly adjusted.
•In locations near ventilating holes. Doing so could cause internal temperature to rise
excessively, resulting in equipment failure.
•Near hazardous substances
Furthermore:
•In order to have easy access to the PSU, CPU and control devices, please make sure
that the rear an sides of the machine are separated from the wall or other machines by
at least 300mm (12")
•Ventilation slots must be not obstructed, and the machine must be positioned so as to
leave a distance of at least 100mm (4") from possible obstructions
•Do not run the power cord across passages where pedestrian's feet could get caught
on the cord.
•Ensure that the location’s power supply is equipped with an Earth Leakage Breaker
rated at 30mA.
GAELCO shall not be held responsible for any damage resulting from the failure to
observe these instructions.

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The machine can easily moved by using their castors. When moving the game machine,
always retract the levellers to the extreme up position, so the castors can make contact
with the floor. Please ensure that the levellers are raised fully when moving the machine,
even for short distances. Furthermore:
•Do not use the handlebar or the rear handle to move the platform (rider assembly),
unless the levellers are raised fully.
•When moving the machine on slopping or uneven surfaces or across steps, proceed
with extreme caution to avoid the risk of being crushed!
•If there are steps or step-like differences in grade, move the machine by separating into
each unit. Be sure to catch the bottom part.
•During transportation, pay attention so that de castors do not thread power cords.
•Ensure that there is enough room to get through doors or to avoid any collision with
elements hanging from the ceiling. Read section 4 to know the dimensions of the
machine.
The two units of the machine are not equipped with lifting rings. It is therefore
absolutely prohibited to lift them with ropes or belts!
3.2.1 SECURING IN PLACE
Ensure that all the leg levellers make firm contact with the surface of the floor. This
precaution is crucial for the RING RIDERS version with motion system, because the
machine can move of itself, causing an accident.
After making the adjustment of all legs, secure the height of each one by fastening upward
the nut.
3.3 PRECAUTIONS TO BE HEEDED WHEN MOVING THE MACHINE

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3.4 PRECAUTIONS TO BE HEEDED DURING OPERATION
Please heed the following indications in order to ensure the safety of the customers when
using this game machine. Be sure to read and get a good understanding of each item:
•Before starting the operation, please check if all the level adjusters are in firm contact
with the surface of the ground. If they are not, the cabinet can move and cause an
accident.
•Do not use the machine as support for other objects.
•Do not put on the machine or near by any kind of receptacle containing chemicals or
water.
•Ensure to provide enough space around the machine to avoid the risk of injury or
trouble. Insufficient installation space can cause the player to come in contact with
spectators or hit them.
In order to avoid injury and accidents, it is not allowed to use the machine to those
persons who fall under the following cases:
•Intoxicated persons.
•Persons susceptible to motion sickness.
•Persons who are not in good health, such those having problems of high blood
pressure or heart malfunctions.
•Pregnant women
•Persons whose acts do not observe the warning notices.
•Persons who could be unable to support themselves being sitting (disabled people,
small children, etc.).
Despite the machine is fitted with protection hoods to avoid access to potentially
dangerous places, do not allow customers to put hands, fingers or extraneous matter in
any opening of the cabinet.
Playing this game with high-heeled shoes is likely to cause a
potentially hazardous situation.

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3.5 SAFETY DEVICES CONCERNING THE MOTION SYSTEM
The RING RIDERS / MOTION machine has two dedicated devices that provide additional
safety to the player when the game is running:
•An EMERGENCY STOP BUTTON placed on top of the fuel tank, which can be easily
activated by the player or the operator at any time. The game keeps running but the
motion stops until the button is unlocked manually by turning it clockwise.
•A SAFETY STOP SYSTEM, that stops motion immediately if the player does not press
simultaneously both rider footrest. The game still runs but the machine does not move
until both footrest are pressed.
The combined action of these two devices reduces the possibility of an accident resulting
from sudden sickness or improper use of the machine while it is moving.

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This machine should be transported or moved by trained persons.
Failing to do so could result in injury or product damage. Please be very
careful.
GAELCO - RING RIDERS
4. MATERIAL HANDLING
4.1 TRANSPORT OF PACKAGED UNITS
MONITOR CABINET
PLATFORM
1200 mm
1000 mm
CODE width
1000 mm
1300 mm
depth
2300 mm
1400 mm
height
205 Kg
225 Kg
crate weight
4.2 STORAGE
4.3 RECEPTION
It is not allowed to lift the packed machine with ropes or belts, as the package is not
equipped with suitable lifting points for this type of transport.
Store the packed machine in sheltered and dry areas. Temperatures allowed: maximum
+45ºC / minimum -5ºC.
The packaged machine must be transported in a closed means of transport with sufficient
carrying capacity for the gross weight of the machine, which is 205Kg for de monitor
cabinet and 225Kg for the platform. The machine, must remain packaged on its pallet and
must be suitably secured to the means of transport. It is very important that the lifting forks
are pushed right to the back of the wooden pallet, to give optimum stability to the load.
The RING RIDERS packaging should be carefully inspected upon receipt to ensure that
the product is delivered in good conditions.
Shipping damage may void warranty. In case of shipping damage, contact your Distributor
and the Transportation Carrier immediately. See section 5.1 for further inspection.

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GAELCO - RING RIDERS
It is best to unpack the machine where it is going to be used or in a place as near as
possible to this. Two people are needed to lift the cardboard packaging over the top of each
unit.
Once the packaging is removed, the machine looks as shown in the illustration.
Normally, GAELCO products are ready to assemble immediately after transporting to the
location. Nevertheless, some mishandling may occur during transportation. Check the
following points to ensure that the machine has been properly delivered:
•Examine the cabinet exterior for dents, chips, or broken parts
•Verify that castors and levellers are not damaged
•Inspect the major assemblies, such as the video display monitor, handlebar and seat.
Make sure that they are mounted securely and that all ground wires are firmly
connected.
•Ensure that the power supply voltage and frequency requirements meet those of the
location.
•Ensure that the fuses already installed meet the specified rating and type.
•Inspect the power cable to ensure that it is not damaged.
•Verify that the keys delivered with the machine open all doors.
•Check if all the accessories are included.
5. UNPACKING, ASSEMBLING & INSTALLATION
5.1 INSPECTION BEFORE ASSEMBLING

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GAELCO - RING RIDERS
To assemble the machine proceed as follows:
1. Take out the boxes containing the accessories.
2. Remove the metal brackets that fix each unit to its pallet.
3. Raise the leg levellers and put the units down on the floor with the help of a ramp. Be
very careful to avoid the risk of being crushed!
4. Place the monitor cabinet is at its final location and strictly follow the safety
instructions described in section 3.2. Ensure that the cabinet is level, then secure
the height of the leg levelers by fastening the adjuster nut upwards.
5.2 ASSEMBLING & INSTALLATION

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GAELCO - RING RIDERS
5. Screw the short end of the fixing bars onto the back of the billboard, as indicated in the
picture below.
6. Assemble the billboard on the top of the monitor cabinet, using a step. Do not climb on
the cabinet! Plug the connector of the fluorescent tubes and fix the billboard with the
butterfly nuts.

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GAELCO - RING RIDERS
The screws are already mounted on its place. Loose them and srew them again fixing the
harness plate.
7. The union harness comes with the platform. This part is disassembled for shipping
facility, as shown in the picture below. Please fix the harness before to move the
platform.
8. Proceed to assemble the two units together. This must be done where the machine is
to be used. First of all make sure the monitor cabinet is level. Then approach the two
units so you can connect the other end of the harness to the monitor cabinet.

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GAELCO - RING RIDERS
9.The gap (D) between the platform and the monitor cabinet should be 210mm (9”)
approximately. When this condition is respected, the harness makes a gentle inclination as
shown in the picture.
When all connectors are plugged, approach the platform to the cabinet so you can fix the
harness plate of that end. The screws are already installed on its place.

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GAELCO - RING RIDERS
12. If the machine has to be moved, though a little bit, retract the leg levellers.
To clean the game machine, wipe with a soft cloth damped with a neutral detergent
and wrung out. Using organic solvents like thinner may damage the plastic parts.
10. Level the platform.Carefully adjust all the levellers so that the whole machine rests firm
and level on the floor. (See section 3.2). Remember that the platform contains a motion
system!
11. Proceed to assemble the back rail to the platform. First of all connect the cable, then
fix the rail. The screws for that purpose are already installed on its place. Loose them
and screw them again fixing the rail.
WARNING! If you find some difficulties when inserting the tubes, please do not push hard.
Remove the tubes and inspect the cable, as it could be bended and blocking the way.