Gaggenau EM 204-630 User manual

F o r B u i l t - i n M i c r o w a v e O v e n s
INSTALLATION
INSTRUCTIONS
Model:
EM 204-630
Built-In
Trim Kit
Model:
ER 204-630
(Sold Separately)

2
IMPORTANT:Local codes vary. Installation, electrical connections, circuit
breakers and grounding must comply with all applicable codes.
Save these instructions for your local electrical inspector's use.
INSTALLER: Please leave these Installation Instructions with this unit for the
owner.
OWNER: Please retain these instructions for future reference.
WARNING: Disconnect power at the breaker before installing.
Please read this entire manual before proceeding
Contents
Step 1: Unpacking ................................... 3
Step 2: Cabinet Preparation .................... 4
Step 3: Electrical Installation ................... 5
Step 4: Installing the Microwave Oven 5 -7
Step 5: Installing the Trim Kit ................... 7

3
Step 1: Unpacking
A. Microwave Oven Model EM 204-630
Open the box and carefully remove all fillers and packing material.
Your new Gaggenau microwave includes the following:
• Care & Use manual (1)
• Turn Table (1)
• Turn Table Support (1)
B. Trim Kit Model ER 204-630
Open the box and carefully remove all fillers and packing materials.
Parts list:
• Trim Frame (1)
• Bottom Duct (1)
• Anti-Tip Bracket (1)
• Side Duct (1)
• Upper Duct (1)
• Installation Instructions (1)
• Bottom Bracket (1)
• Screws #6 x 1/2" (13)
• Screws #8 x1" (6)
• Template (1)
Caution:
• Trim kits are designed for use only with the Gaggenau microwave oven models listed (See
Table 1).
• For safety, do not alter or modify any part of this kit or oven.
Table 1
Trim Kit Microwave Oven
ER 204-630 EM 204-630

4
Step 2: Cabinet Preparation
Figure 2
• The cabinet cutout dimensions are shown in Fig-
ure 1.
• It is a good practice when the microwave oven is
installed at the end of a cabinet run, adjacent to a
perpendicular wall or cabinet door, to allow at least
1/4"
space between the side of the trim and wall or
door.
• Your microwave oven can be installed into a cabi-
net or wall by itself or above any of the following
Gaggenau wall ovens: EB 290, EB 291, EB 294
and EB 295.
• Outlet can be located anywhere within the shaded
area as indicated in Figure 1.
Microwave
Cutout
Top of
microwave
shelf
13/8" minimum
(40 mm)
}
Gaggenau
single wall
oven
cutout
Figure 1
Outlet should be
in the shaded area.
➛
➛
4"
14"
4"
➛
➛
A
➝
➝
➝
➝
➛
➛
➛
➛
BC
Trim Kits Dimensions
Width (B) MT30B 28
-1
/ 2 " ±
1
/ 16 "
MT27B 25
-1
/ 2 " ±
1
/ 16 "
Height (A) All Trim Kits 17" ±
1
/ 16 "
Depth (C) All Trim Kits 24" ±
1
/ 8 "
25-1/2" ±1/16"
ER 204-630
16"-3/4 - 18"-1/8
EM 204-630
Duct
Bottom Duct
Shelf
4 cm (1-3/4")
➛
➛
➛
Trim Kit
ER 204-630
48.5 cm (19")
➞
➞
➛
➛
➛
➛
➛
➛
3.7 cm (1-3/8")
Cutout
Min. 42.5 cm (16-3/4")
Max. 46 cm (18-1/8")
Gap
0.5 cm
(1/4")
Figure 3
A

5
Step 3: Electrical Installation
The Gaggenau microwave oven is equipped with a grounded cord. The wall receptacle must be installed
and grounded in accordance with the national electrical code. Also, electrical connections and grounding
must comply with all applicable local codes.
The electrical requirements for a separate circuit serving only this microwave oven are: 120V, 60Hz,
15Amp.
Step 4: Installing the Microwave Oven
1. Disconnect the microwave oven from the
outlet before proceeding with installation.
2. Remove any loose items (turntable, support,
etc.) from the microwave oven.
3. Fasten the bottom bracket to the bottom duct
by using two 1/2" screws.
4. Install bottom duct with four 1/2" screws to
bottom of microwave.
Step A
Front
Rear
1/2" Screws (2)
1/2" Screws (2)
1/2" Screws (2)
FRONT VIEW OF
MICROWAVE

6
Step 4: Installing The Microwave Oven (continued)
1. Remove the one existing screw from the left side of the microwave oven.
2. Connect the side duct to upper duct as shown.
a) Insert projecting tabs of upper duct into holes of side duct.
b) Bend tabs up as shown.
NOTE: Remove any oil or dirt on surface of microwave oven before ducts are attached.
3. Peel off the backing of double-sided tape. Attach
the side duct and upper duct assembly on the
microwave cabinet. Press down firmly on ducts.
Fasten duct assembly to left side of cabinet with
one existing screw.
a) Upper Duct
3 tabs
3 holes
Side Duct
b)
Existing
Screw
Step B
Step C
1. On the cutout floor, mark hole centers for the
anti-tip brackets as shown using the supplied
template. Be sure to align the center line of
template to center line of cutout floor.
2. Drill two holes for anti-tip bracket. (Use 7/64"
drill or #35 drill)
3. Install anti-tip bracket onto cutout floor using
two 1/2" screws.
DIMENSIONS:
A = 4-1/4"
B = 3"
C = 18-3/16"
Cutout Floor
Centerline
1/2" Screws (2)
Anti-tip Bracket

7
Step 4: Installing the Microwave Oven (continued)
Step D
1. Slide microwave oven part way into cabinet
opening. (Bottom bracket must be flat to the
cutout floor to engage correctly with anti-tip
brackets as shown).
2. Plug in the microwave oven.
3. Center the microwave oven within the cut-
out opening and slide the microwave oven
in the anti-tip bracket. (Ensure the microwave
oven is accurately centered.
4. Drill pilot holes (use 7/64" drill or #35 drill)
through the positioning flange and then in-
stall three 1/2" screws at the front of the bot-
tom duct as shown.
1/2" screws Positioning
flange
Cutout
opening
Bottom
Bracket
1/2" screw
Anti-tip
Assembly
Bottom
Duct
Anti-tip
Bracket
1" Screw
Mounting
hole
Pilot
hole Cutout
Opening
Trim Kit
"A"
Figure Detail of "A"
1. Placethetrimkitframe overthemicrowaveoven.
Important Note: Trim kit frame orientation is
important. Orient the frame
so the louvers are sloping
downward to the front. (See
Figure Detail A).
2. Make sure the trim kit is level and centered with
respect to microwave oven. Mark four hole cen-
ters through the four mounting holes of the trim
kit.
NOTE: Center the trim kit frame equally on all
four sides.
3. Removethetrimkitanddrillfour pilot holes. (use
7/64 drill or #35 drill)
4. Attachthe trim kit framebyusingfour1"screws.
Make sure that the orientation is correct as
stated above.
5. Your trim kit is now fully installed. Replace
any loose items that have been removed from
inside microwave oven.
6. Please keep this installation instruction for
future reference.
Step 5: Installing the Trim Kit

BSH Home Appliances Corporation
5551 McFadden Avenue, Huntington Beach, CA 92649 • 800 / 828-9165
Lit. No. 9000004049 Rev. B • © 2004 BSH Home Appliances Corp. • Printed in Korea 3/04
Gaggenau reserves the right to change specifications or design without notice. Some models are
certified for use in Canada. Gaggenau is not responsible for products which are transported from the
United States for use in Canada. Check with your local Canadian distributor or dealer.
P/NO:3828W5U0340