GAS GAS ENDURO 4T EC 2014 User manual

ProCarManuals.com

2013 GAS GAS Motos, S.A.
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-




ProCarManuals.com

Owner´s manual
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GENERAL INFORMATION ................................................................................................................................................................. 7
INTRODUCTION ...............................................................................................................................................................................8
 ...............................................................................................................................................................................8
...............................................................................................................................................................8
 ..............................................................................................................................................................9
..................................................................................................................................10
.............................................................................................................................................10
...................................................................................................................................12
 ............................................................................................................................................................................ 17
 ............................................................................................................................................................................. 17
 ............................................................................................................................................................................ 18
..................................................................................................................................................................20
.............................................................................................................................................20
 ...........................................................................................................................................................................22
 ............................................................................................................................................................................... 22
 ................................................................................................................................................................................ 22
................................................................................................................................................................................. 
.............................................................................................................................................................. 28
Quick guide......................................................................................................................................................................... 28
 .....................................................................................................................................................29
........................................................................................................................................30
 .................................................................................................................................30
 ..........................................................................................................................................................................31
OPERATING INSTRUCTIONS ........................................................................................................................................................... 33
 .................................................................................................................................................................
..................................................................................................................................................................
 ........................................................................................................................................................................
 ...................................................................................................................................................................................... 39
........................................................................................................................................................................................ 
SERVICE AND MAINTENANCE ........................................................................................................................................................ 41
 ........................................................................................................................................................... 
.............................................................................................................................................................................. 
1.-Clutch.............................................................................................................................................................................. 
2.-Clutch discs .....................................................................................................................................................................
..................................................................................................................................................................
...................................................................................................................................................................... 
........................................................................................................................................................................... 
 ......................................................................................................................................................................
 ................................................................................................................................................................
................................................................................................................................................................ 
 ....................................................................................................................................
 .............................................................................................................................................................
.................................................................................................................................................................. 
 ........................................................................................................................................
 ...................................................................................................................................
 .......................................................................................................................................
 .............................................................................................................................................................
 .........................................................................................................................................................................
CContentsContents
ProCarManuals.com

Owner´s manual

.....................................................................................................................................
 ........................................................................................................................................................
 ....................................................................................................................................................................
.....................................................................................................................................................................
.............................................................................................................................................................
 ................................................................................................................
....................................................................................................................
................................................................................................................................................................... 
................................................................................................................................................
 ...................................................................................................................................................................
 ..........................................................................................................................................................
........................................................................................................................................................... 
...........................................................................................................................................................
......................................................................................................................................................
...............................................................................................................................................
........................................................................................................................................................................ 
 ...................................................................................................................................................................
............................................................................................................................................. 
 .......................................................................................................................................................60
 ..........................................................................................................................................................60
 ..............................................................................................................................................................60
 ...................................................................................................................................................60
............................................................................................................................................................60
............................................................................................................................................................................. 63
 .............................................................................................................................................................................. 63
...............................................................................................................................................................
ADJUSTMENTS ............................................................................................................................................................................... 65
INTRODUCTION ............................................................................................................................................................................. 66
..............................................................................................................................................................66
 .......................................................................................................................................66
 ..................................................................................................................................................66
Needle ................................................................................................................................................................................ 67
 .............................................................................................................................................................................. 67
....................................................................................................................67
...............................................................................................................................................................68
 ..........................................................................................................................................69
.............................................................................................................................................70
 ................................................................................................................................................................ 70
 ................................................................................................................................................................70
 ................................................................................................................................................................72
............................................................................................................................................................................ 
 ...........................................................................................................................................
 .............................................................................................................................................................
 ............................................................................................................................................................. 76
TROUBLESHOOTING....................................................................................................................................................................... 77
WARRANTY MANUAL ..................................................................................................................................................................... 83
Contents
ProCarManuals.com

Owner´s manual

GENERAL INFORMATION
ProCarManuals.com

Owner´s manual
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Note legaliNote legali
Introduction
GAS GAS Motos, S.A.
 GAS GAS EC 2014 or XC 2014 GAS GAS
GAS
GAS 
GAS GAS EC 2014 or XC 2014 
GAS GAS
GAS GAS

GAS GAS 
GAS GAS

GAS GAS Motos, S.A.
Notices and warnings

DANGER

WARNING

Legal notices
GAS GAS Motos, S.A.

GAS GAS
-
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Owner´s manual
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Preliminary warnings
DANGER








-


-


DANGER


DANGER


ProCarManuals.com

Owner´s manual
-8-
Ubicazione dei componenti EC 4T 250/300/450cc
Number Name Number Name
1 10 
2 11 1
3 12 
  13 
   
6  
7 16 
8 17 
9
1
1236 7
10 12 13  917168 11


ProCarManuals.com

Owner´s manual
-9-
Ubicazione dei componenti EC 4T 250/300/450cc
Number Name Number Name
1 10 
2 11 
3 12 
  13 
   
6  
7 16 
8 17 
9 18 

3  6 7 8
10 11 16
1 2 3   7 8 9
10 11 12 13   17 18
6
16
ProCarManuals.com

Owner´s manual
-10-
Controls and components location XC 4T 250/300/450cc

Number Name Number Name
1 8
2 91
3 10 
  11 
  12 
6 13 
7
1
12
810 11 12 137
69
3
ProCarManuals.com

Owner´s manual
-11-
Controls and components location XC 4T 250/300/450cc
Number Name Number Name
1 10 
2 11 
3 12 
  13 
   
6  
7 16 
8 17 
9

3  6 7 8
10 11 16
1 2 3 6 7 8
910 11 12 13  16 17


ProCarManuals.com

Owner´s manual
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Number Name Number Name
1 Clutch lever 7 
2 Choke lever 8 
319
  10 
  11 
1 
Controls and components location EC 4T
Number Name Number Name
1  
2  
3
3

1

2
1 2
9
6 873
10

ProCarManuals.com

Owner´s manual
-13-
1
Identication
Steering lock
GAS GAS


GAS GAS 

1. 
2. 
3. 
 

ProCarManuals.com

Owner´s manual

Comercial model EC250F EC300F EC450F
ENGINE
Cycle 
Cylinder number 
Refrigeraon 
Capacity  290,0 cc 
Bore   
Stroke   
Carburetor  
Distribuon 
Lubricaon system 
Starng mechanism 
Ignion type 
Pre-ignion set-up -
Spark plug  
Electrode gap 
TRANSMISSION
Primary rao  
Gearbox 
Gear rao
1ª  
2ª  
3ª  
  
  
Secondary transmission 
Secondary rao  
Drive chain  
Clutch type 
Clutch trigger Clutch lever
Lubricaon  Oil
 1200cc
Available rear sprockets 
Available front sprockets 
CHASSIS
Type 
Tires  
 
Tire pressure  
 
Suspension
 

 -

Suspension travel
 1
 1
Front fork oil level
MARZOCCHI  
 
1 
Specications
ProCarManuals.com

Owner´s manual

EC250F EC300F EC450F
CHASSIS
Brakes  
 
Brake disc  
 
DIMENSIONS
Total height 
Total length 
Seat height 
Minimum height 
Total width 
Wheelbase 
Dry weight 108 kg. 
Fuel tank capacity 8,2 l
LIQUIDS
RACCOMANDATI
Fuel 
Coolant1
 
Brake uid 
 
Engine oil  
Fork oil MARZOCCHI 
 
CARBURETION
Homologaon2
Carburetor type  
Main jet 168 168 160
Idle jet   
Needle jet 68 68 
Needle NNGU NNGU NNHU
Needle posion 3ª 
Starter jet   NO
Pilot oir jet 70 70 70
Leak jet 70 70 60
Throle stop screw   
Mixture screw   
Compeon3
Carburetor type  
Main jet 160 160 162
Idle jet   
Needle jet 68 68 
Needle   
Needle posion 
Starter jet   NO
Pilot oir jet 70 70 70
Leak jet 70 70 60
Throle stop screw Short Short Short
Mixture screw   
1 . 2 .
3 
Specications
ProCarManuals.com

Owner´s manual
-16-
Electrical diagram
ProCarManuals.com

Owner´s manual
-17-
2
1 3
  678
Torque Values
CHASSIS
Nº Name Size Torque(Nm)
1  
2  
3  80
   12
  M20 
6 M8x30 30
7 M10x118 
8 M8x30 30
GENERAL
Size Torque (Nm)
 3
 6
 10
 
 
GENERAL
CHASSIS
ProCarManuals.com

Owner´s manual
-18-

1 3 
76
1 2 3 
7
Torque Values
CHASSIS
Nº Name Size Torque(Nm)
1  
2 - 6
3 M7x30 
Spokes - 
  M20 100
6  100
7  
ProCarManuals.com

Owner´s manual
-19-
ENGINE
Nº Name Size Torque (Nm)
1 M6 12
2 M8 33
3 M6x20 12
  M6 10
21
32
Coppie di serraggioTorque Values
ENGINE
ProCarManuals.com

Owner´s manual
-20-
MOTORE
Nº Nome parte Misura Torque (Nm)
1 M6x1.0 10
2 M6x1.0 10
3 M6x1.0 10
  M6x1.0 10
  M10Sx1.0 13
6  20
7 M6x1.0 10
8 M6x1.0 10
- M6x1.0 10
- Sprocket M20x1.0 
-  
- Bolt oil level M6x1.0 10
- M20x1.0 110
- M6x1.0 8
- M6x1.0 10
-  13
-  
1 2

6
3

7
8
Coppie di serraggio
Torque Values
ProCarManuals.com