GBA ST1 User manual

GBA Global Bill Acceptors GBA ST1 Operation Manual
Page 1 of 37 Astrosys International Ltd
September 011
ST1 Operations Manual Rev .0
GBA ST1
Operation Manual
This document is the copyright of Astrosys International Ltd. and may not be reproduced in total or in part
by any means, electronic or otherwise, without the prior written consent of Astrosys International Ltd.

GBA Global Bill Acceptors GBA ST1 Operation Manual
Page of 37 Astrosys International Ltd
September 011
ST1 Operations Manual Rev .0
Contents
1.0 INTR DUCTI N..............................................................................................................................3
2.0 PR DUCT INF RMATI N...............................................................................................................4
2.1 General Specifications................................................................................................................4
2.2 Product Architecture..................................................................................................................4
2.3 Build ptions..............................................................................................................................5
3.0 MECHANICAL C NFIGURATI N.....................................................................................................8
3.1 Up stacker / Down stacker Configuration..................................................................................8
3.2 Horizontal Stacker......................................................................................................................9
3.3 Top Entry Stacker .....................................................................................................................10
3.4 Cassette ptions ......................................................................................................................10
4.0 INTERFACE PR T C LS ...............................................................................................................13
4.1 NAMA MDB ..............................................................................................................................13
4.2 CCTALK
®
....................................................................................................................................13
4.3 USB ...........................................................................................................................................13
5.0 S FTWARE C NFIGURATI N.......................................................................................................15
5.1 n-board Push Button .............................................................................................................15
5.2 PC Based GBA Tools .................................................................................................................18
5.3 USB Mass Storage Device.........................................................................................................18
5.4 Software Configuration ptions: .............................................................................................21
6.0 MECHANICAL INSTALLATI N .......................................................................................................22
7.0 ELECTRICAL INTERFACE SPECIFICATI N ......................................................................................23
7.1 Power .......................................................................................................................................23
7.2 Signal Interface.........................................................................................................................23
7.3 Low Power Mode .....................................................................................................................24
8.0 ELECTRICAL C NNECTI NS..........................................................................................................25
9.0 MAINTENANCE.............................................................................................................................27
9.1 Cleaning the Validator Note Path ............................................................................................27
9.2 Clearing a Note Jam .................................................................................................................28
9.3 Replacing Drive Belts................................................................................................................29
10.0 DIAGN STICS & TR UBLESH TING ........................................................................................30
10.1 Diagnostics .............................................................................................................................30
10.2 Troubleshooting.....................................................................................................................30
10.3 Dimensional Drawings ...........................................................................................................30
Revision History..............................................................................................................................30
DISCLAIMER....................................................................................................................................30
REGI NAL FFICES.........................................................................................................................30

GBA Global Bill Acceptors GBA ST1 Operation Manual
Page 3 of 37 Astrosys International Ltd
September 011
ST1 Operations Manual Rev .0
1.0 INTRODUCTION
This manual describes the operation and maintenance of the GBA ST1 integrated bill validator and
stacker. It is intended to assist the user in the set-up, installation and operation of the product.
If you have any questions about this or any other Astrosys products then please visit our web sites
at www.globalbillacceptors.com and www.microcoin.com, or contact your regional sales office for
assistance.
The GBA ST1 has been specifically designed for use in Vending applications, however it can also be
used in all applications previously served by the GBA vertical stacker range, including Amusement,
Parking and Internet Kiosks. The following features are also offered:
• Up, Down, Horizontal or Top entry stacking configuration
• All new “Sense Technology” note discrimination
• Up to 32 different notes accepted with 4 way insertion
• Accepts note sizes from 62 to 80mm wide, 120 to 160mm long
• Multiple Cassette note capacity options (100, 300, 600 or 1000)
• ptional Flashing note guide
• Tamper-evident, lockable cassette options
• Integrated optical and mechanical anti-string protection
• Low Power Mode
• Bar code reading option
• USB connectivity and programming option
• Supports multiple interfaces
• Single note escrow
• Commercial “plug pack” power supplies supported
• n board Individual note enable / disable
• Automatic sensor calibration
• n board tri-colour diagnostic LED
• Easy access to note path for cleaning and servicing
• User Support Tools
• CE, UL, C-Tick and R HS compliant
• Manufactured to IS 9001 standards
Please note that the words “bill” and “note” are used interchangeably in this document to imply a
single piece of paper currency.

GBA Global Bill Acceptors GBA ST1 Operation Manual
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2.0 PRODUCT INFORMATION
2.1 General Speci ications
Bill Insertion: Up to 32 bill denominations with 4 way insertion
Bill Dimensions: 62 to 80mm wide; 120 to 164 mm long
Bill Acceptance Rate: Greater than 95%
Cycle Time for Validation and Stack: 3 seconds
Interface Protocols Supported: Pulse, Parallel, ccTalk
®
(plain & encrypted), bi-
direction serial (“RS232”), NAMA MDB, SSP, VCCS
Power Supply: 12Vdc +/-10% (Note: Centre positive for the DC power
jack)
Power Consumption (Validating): 700mA @ 12V
(Stacking): 800mA @ 12V
(Idle): 200mA @ 12V
Environmental Range ( perating Temp): 0° to 55°C
( perating Hum): Up to 90% R.H., non-condensing
(Storage Temp): -10° to 65°C
2.2 Product Architecture
2.2 Image of product assembly
The GBA ST1 product consists of a Channel Assembly (1) which supports the Top Sensor Assembly
(not shown) and Bottom Sensor Assembly (2) which house the mechanics and the software. To
complete the unit there are 4 inter-changeable accessories. These are:
(3) Note Cassette
(4) Note Guide
(5) Blanking Plate
(6) Faceplate

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2.3 Build Options
2.3.1 Note Cassette
2.3.1 Image of Note Cassette
The GBA ST1 includes an integrated, note stacking facility which can be used in either an up, down
or horizontal stacking configuration. Notes are stored in a cassette for ease of collection and
transportation. The cassette can optionally be fitted with locks for increased security.
2.3.2 Note Guide
Note guides are available in two styles, flashing and blinking, in widths to suit particular
currencies. The same note guide can be used for either up or down configurations. Blinking note
guides are for use with Low Power mode. For information about the most appropriate design for
your currency please contact your local regional office.
2.3.3 Faceplate
Faceplates are available in two styles, Universal and US. Both styles of faceplate give the option to
mount the validator in a concealed fashion. Universal and US faceplates should be used with
flashing note guide, to ensure ST1 status information is provided.
All styles of faceplate are available in either up or down stacking configuration.
2.3.3 Universal Up stacker Faceplate 2.3.3 Universal Do n stacker Faceplate

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2.3.3 US Up stacker Faceplate 2.3.3 US Do n stacker Faceplate
2.3.4 Horizontal Kit
To enable Horizontal configuration (ST1-H), a Horizontal Kit must be added to the unit. This
consists of a metal bracket with bezel, plastic housing and note guide. An optional drive motor is
available to assist in transportation of small or worn notes. The bracket allows the ST1-H to be
directly mounted to the cabinet door. The ST1-H can be orientated to stack up or down with the
default orientation in the Up-stack direction.
.3.4 ST1 in Horizontal Door Mount configuration
2.3.5 Top Entry Kit
To enable Top Entry configuration (ST1-T), a Top Entry Kit must be added to the unit. This consists
of a metal bracket with bezel, plastic housing and note guide. An additional drive motor is included
within the plastic housing to assist in transportation of notes.

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.3.5 ST1 in Top Entry Configuration
2.3.6 Inter ace Cable Assembly
The GBA ST1 is fitted with a 20 pin interface connector. All interfaces, with the exception of
NAMA MDB, utilise this connector for communication to a host machine. For further details
relating to interface and connection information, please refer to section 8.0 – Electrical
Connections.
2.3.7 Bar-coded Coupon Sensor
The ST1 can be fitted with a sensor for detecting and reading the barcodes on a printed coupon.
The sensor uses green light, so it can readily read thermally printed coupons. The sensor can only
scan one face of the coupon, so the coupons must be inserted with the barcode facing upwards
for the down-stacker arrangement, and facing downwards for the up-stacker.
The bar-coded coupons should be a similar size to the wider notes that the validator handles.
At present, only the ccTalk and GBA BSCP protocols provide the host with commands to read back
the content of the barcode as a text string.
Further details on the barcode reading function, including bar code printing sizes and the codes
read, are available from your regional Sales ffice.

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3.0 MECHANICAL CONFIGURATION
3.1 Up stacker / Down stacker Con iguration
The GBA ST1 product can be configured for installation in either up or down stacking applications.
3.1.1 Faceplate Fitting / Removal
Refer figure 3.1.1
For either up or down stacker configuration, align the faceplate with the 4 locating studs and the 2
clips on the side of the validator. Gently push the faceplate until it is in contact with the validator,
and retained by the clips. To remove the faceplate, depress the two clips either side of the
faceplate and pull the faceplate away from the validator body.
Note: Access to the clips is simplified by firstly removing the cashbox.
3.1.1 - Images of faceplate fitment - stud and clip. 3.1.2 - Image of note guide fitting – recessed area
3.1.2 Note Guide Fitting / Removal
Refer figure 3.1.
For either up stacker or down stacker configuration, take the note guide and locate the
interlocking teeth into the corresponding recesses on the main body. Gently push the note guide
until it “clicks” into position and is held by the retaining clips.
When fitting an illuminated note guide, please take extra care to ensure that the contact pins on
the note guide are aligned with the connector in the main body.
To remove the note guide, locate and then depress the two clips either side of the note guide, and
pull away from the validator.

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3.2 Horizontal Stacker
The GBA ST1 product can be configured for installation in either up or down stacking applications.
3.2.1 Top Cover & Top Plate Assembly Fitting / Removal
To enable the note to traverse correctly in both Horizontal and Top entry formats, a Top Cover is
required to be fitted to the normal note entry point of the ST1. The Top Cover can only be fitted
when the existing Faceplate and Note Guide have been removed. Firstly you will require the Top
Plate Assembly to be inserted into the lower Note Guide socket. Line up the 4 pins from the
underneath of the Top Cover with the upper most Note Guide socket and push in. The Cover will
click into place.
To remove the Top Cover you will require a small flat bladed screwdriver to be inserted into the
clips to gently lever out. The Top Cover can then be pulled away from the ST1 body.
To remove the Top Plate Assembly, locate and then depress the two clips either side of the note
guide, and pull away from the validator.
3. .1a – Top Plates Assembly 3. .1b – Top Cover Assembly
3.2.2 Bracket Fitting / Removal
For either Horizontal or Top Entry formats, ST1 must be fitted with a metal bracket. The bracket
simply fits over the Top Cover and locates onto 4 locating studs. nce in place the ST1 should be
pushed towards the note guide so that the 2 clips on the side of the validator snap into place on
the bracket.
To adjust for different panel thicknesses, first fit the metal bracket and Face Plate to the panel.
Loosen the 4 nuts securing the sliding metal plates. Fit ST1 into the metal bracket and slide ST1 so
as to be in intimate contact with the Face Plate. Slide the Plates to engage with the two locking
tabs on ST1 and tighten the 4 locking nuts.
Please note: Both sliding metal pieces should fully engage on the locking clips of the ST1.
To remove the bracket simply loosen the nuts, depress the two clips either side of the faceplate
and pull the bracket towards the faceplate and then away from the validator body.

GBA Global Bill Acceptors GBA ST1 Operation Manual
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3.2.2a - Image of Top Cover and Top Plate fitting 3. . b – Image of Bracket fitting (shows Horizontal bezel)
3.3 Top Entry Stacker
Please refer to Product Bulletin "Fitting the GBA ST1-T bracket" for detailed information
3.4 Cassette Options
There are 4 different note cassette capacity options of 100, 300 (fitted as standard), 600 and
1000
1
. All cassettes contain the option to be locked.
3.4 Cassette 100 3.4 Cassette 300
(fitted as standard)
3.4 Cassette 600
1
V alues given are nominal and are based on brand new notes