GECMA BCS-1 User manual

GECMA Components GmbH

MANUAL BCS-1 NEX REV 0.0 EN 04.06.09 N.B. - 1 -

Operating Manual

BCS-1 *

Barcode scanner

Doc.Nr.:60000372

GECMA Components GmbH

MANUAL BCS-1 NEX REV 0.0 EN 04.06.09 N.B. - 2 -

List of Contents

List of Contents................................................................................................................2

Introduction ......................................................................................................................3

BCS-1 * models available ...............................................................................................4

Technical Data..................................................................................................................5

Terminal Connections.....................................................................................................7

Available Barcode symbologys and default settings .................................................8

Sample barcodes............................................................................................................11

Programming BCS..........................................................................................................13

Appendix A .....................................................................................................................18

ASCII Value Table ...........................................................................................................20

Barcode settings.............................................................................................................25

Safety Instructions .........................................................................................................76

General Instructions ......................................................................................................77

Drawings .........................................................................................................................77

GECMA Components GmbH

MANUAL BCS-1 NEX REV 0.0 EN 04.06.09 N.B. - 3 -

Introduction

The barcode scanner BCS are designed to read all common barcodes 1D & 2D and to

transmit these barcode data to an existing ASD (application supporting device).

The BCS is freely positionable in front of the barcode. A interactive vibration feedback

after a successful scan is offered by the BCS (an advantage for loud environments).

There are bi-focus positions for capturing of max. focus-decoding area. The scanner

provides exceptional depth of field on all bar code densities.

The BCS provides built-in illumination which allows work in any ambient lighting condition

— from total darkness to bright sunlight.

A wide selection of parameters may be configured to adapt the BCS settings for your

particular application.

The BCS available as cable and as radio frequency version.

The data transmission of the cable scanner version is realized via a serial interface.

For the radio frequency version has an interface for charging of internal batteries. The

charging of the BCS and the data transmission are realised by using the BBS Bluetooth

Base Station (Refer to the separate manual of this product

The radio frequency version is available with integrated 10mW and 100mW Bluetooth

modules. The radio frequency version disable the scanengine when charging is in

process.

GECMA Components GmbH

MANUAL BCS-1 NEX REV 0.0 EN 04.06.09 N.B. - 4 -

BCS-1 * models available

Various models of BCS-1 * can be supplied:

-1= C LP : Cable barcode scanner Low Power.

Barcode scanner with cable connection and low input power at the

power line. The connection interface to the other existing application

supporting devices is realized via serial interface.

This variant is developed with internal energybuffer to provide the

necessary power for the scanner electronic (duty cycle typ. 5%). A pre-

charging of typ. 16h for this internal buffer is necessary before first

operation.

C HP : Cable barcode scanner High Power.

Barcode scanner with cable connection and high input power at the

power line. The connection interface to the other existing application

supporting devices is via serial interface.

RF 10 : Radio frequency scanner (Bluetooth)

Barcode scanner with data transmission by radio frequency with typ.

radiated power of 10mW.

This variant is developed with integrated Bluetooth module (Class 2) to

transmit data to other existing application supporting devices.

RF 100: Radio frequency scanner (Bluetooth)

Barcode scanner with data transmission by radio frequency with typ.

radiated power of 100mW.

This variant is developed with integrated Bluetooth module (Class 1) to

transmit data to other existing application supporting devices.

* : Can be any alphanumeric characters reserved for the manufacturer.

Example:

BCS-RF100 = Radio frequency scanner (Bluetooth) with 100mW radiated power

(Class 1).

GECMA Components GmbH

MANUAL BCS-1 NEX REV 0.0 EN 04.06.09 N.B. - 5 -

Technical Data

For all BCS versions:

Housing type: Stainless steel 1.4301 / AISI 304 (or on request)

Ingress protection: IP67

Operating temperature range: -20°C to +60°C (-4°F to 140°F), 15 to 95% rel. humidity, n.

cond.

Storage temperature: -20 °C - +35°C (-4°F to 95°F), 15 to 85% rel. humidity, n.

cond. -20 °C - +60°C (-4°F to 140°F), 15 to 85% rel.

humidity, n. cond. (for one week)

Dimensions: 220 mm x 42 mm (8,67” x 1,65”), refer attached drawings

Weight: typ. 700g (24,7 oz), depending of variant

Classification of install. and use:Mobile device, hand-held device

gvffcgvcfvbData Interface: RS232, typ.settings 9600bps, 8 data, 1 stop, no parity, no

flow control

Scan engine: Bi-focus near 120mm / far 230mm (5” / 9”)

Field of view: Horizontal: 32.2°, Vertical: 24.5°

Optical Resolution: 640 (H) x 480 (V) pixels (gray scale)

Barcode decode speed: Linear typ. 100ms or less, 2D typ. 300ms or less

Optical radiation: Aiming Element (VLD) 650 nm ± 5 nm, less than 35mW

Illumination Element (LED): 635 nm ± 20 nm,

less than 35mW

Laser Classification: CDRH Class II/IEC 825 Class 1 devices

Min. Print Contrast: Min. 25% absolute dark/light reflectance measured at

650 nm

Ambient Light: Total darkness to 9,000 ft.candles (96,900Lux)

Symbologies: 1-D Symbology : All major 1D bar codes, e.g. UPC/EAN,

Code 128, UCC.EAN128, RSS, Code 39, Code 93, I 2 of 5,

Discrete 2 of 5, Codabar, MSI

2-D Symbology: MaxiCode, PDF417,

DataMatrix, QR Code, Aztec & Composite Codes

Postal Codes: US

Postnet, US Planet, UK Postal, Australian Postal, Japan

Postal

Refer chapter “Barcodesettings” for details.

Scan decode zone: Typical performance @23°C (73°F) on high quality

symbols in normal room light for 1D symbology (tested

with PDF417):

GECMA Components GmbH

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Near

5 mil: Code 39 - 80% MRD: 8.9 - 17.8 (cm)/ 3.5 - 7 (in)

7.5 mil: Code 39 - 80% MRD: 7 - 19.7 (cm) / 2.75 - 7.75 (in)

13 mil: UPC-A - 80% MRD: 5.7 - 22.2 (cm) / 2.25 - 8.75 (in)

20 mil: Code 39 - 80% MRD: * - 27.9 (cm) / * - 11 (in)

6.7 mil: PDF417 - 80% MRD: 9.5 - 15.2 (cm) / 3.75 - 6.0 (in)

10 mil: PDF417 - 80% MRD: 8.3 - 18.4 (cm) / 3.25 - 7.25 (in)

15 mil: PDF417 - 80% MRD: * - 19.1 (cm) / * - 7.5 (in)

Far

5 mil: Code 39 - 80% MRD: 16.5 - 19.1 (cm) / 6.65 - 7.5 (in)

7.5 mil: Code 39 - 80% MRD: 10.8 - 25.4 (cm) / 4.25 - 10 (in)

13 mil: UPC A - 80 % MRD: 7.6 - 40.6 (cm) / 3 - 16 (in)

20 mil: Code 39 - 80% MRD: * - 51.6 (cm) / * - 21.5

10 mil: PDF417 - 80% MRD: 14.6 - 26 (cm) / 5.75 - 10.25 (in)

15 mil: PDF417 - 80% MRD: * - 51.6 (cm) / * - 21.5 (in)

MRD: min. reflectance difference

* = near distance area field of view limited

For BCS –C LP, BCS –C HP:

Connection: RS232 intrinsically safe interface (interface X91)

Supply: via intrinsically safe interface (interface X91)

Length of spiralcable: typ. 0,5m / 2m (1,64ft / 6,56ft), not extended / extended.

Other lengths on request. Cable fixed mounted.

Exchangeable by Gecma only.

Note (for BCS-C LP only): This variant is developed with internal energybuffer to

provide the necessary power for the scanner electronic

(duty cycle typ. 5%). A pre charging of typ. 16h for this

internal buffer necessary before first operation. Typ.

dicharging rate when not connected is typ. 15% to 20%

per month @ 20°C (68°F).

For BCS –RF 10, BCS –RF 100:

Connection: provide wireless RS232 interface via Bluetooth 1.2

(2,4GHz) specification (transparent RS232 Interface),

Class 2 for BCS –RF 10, Class 1 for BCS –RF 100

Supply: via internal battery (charging via interface X92)

not interchangeable.

Battery capacity: typ. >2000 scans, typ. 36h standby, typ. charging 16h

(when complete discharged), conditions @20°C (68°F),

>350 cycles (IEC61951-2). Charge battery before using.

Discharging rate: when power down and not used typ. 15% to 20% per

month @ 20°C (68°F)

RF distances: max. 10m for BCS –RF 10 (open field)

max. 100m for BCS –RF 100 (open field)

Local conditions can affect the RF distances.

Antenna: Integrated antenna

Bluetooth type setting: RS232 interface, accept bound request from remote

device, connectable, discoverable

Bluetooth PIN: 0000

GECMA Components GmbH

MANUAL BCS-1 NEX REV 0.0 EN 04.06.09 N.B. - 7 -

Terminal Connections

BCS-C LP, BCS-C HP:

Supply voltage / Data interface X91:

X91

Function Cable Connector

+Ui Brown 1 6

GND White 2 7

RXD (inp.) Yellow 3 2

TXD (outp.) Green 4 3

Input supply voltage of power line +Ui: typ. +5V(±10%), 1A

Recommended max. cable length 5m (16,4ft).

Pay attention to the values listed in corresponding standards.

BCS-RF 10, BCS-RF 100:

Supply voltage interface X92:

X91

Function Connector

+Ui Contact inside

GND Contact outside

Input supplyvoltageof powerline +Ui:typ. +9V(±10%),100mA

Recommended max. cable length 5m (16,4ft).

Pay attention to the values listed in corresponding standards.

Further details can be found in attached installation plan drawings of different variants.

GECMA Components GmbH

MANUAL BCS-1 NEX REV 0.0 EN 04.06.09 N.B. - 8 -

Available Barcode symbologys and default settings

To ensure best barcode reading results we recommend to enable the used barcode only.

For flexibility we recommend to disable as few as possible unused barcodes.

To enable or disable a barcode refer associated chapter at “Programming BCS”.

Symbology Barcode parameter Default

UPC-A Enable

UPC-E Enable

UPC-E1 Disable

EAN-8/JAN 8 Enable

EAN-13/JAN 13 Enable

Bookland EAN Disable

Decode UPC/EAN/JAN Supplementals (2 and 5 digits) Ignore

UPC/EAN/JAN Supplemental Redundancy 10

Transmit UPC-A Check Digit Enable

Transmit UPC-E Check Digit Enable

Transmit UPC-E1 Check Digit Enable

UPC-A Preamble System Character

UPC-E Preamble System Character

UPC-E1 Preamble System Character

Convert UPC-E to A Disable

Convert UPC-E1 to A Disable

EAN-8/JAN-8 Extend Disable

UCC Coupon Extended Code Disable

UPC/EAN

Linear UPC/EAN Decode Disable

Code 128 Enable

UCC/EAN-128 Enable

Code 128

ISBT 128 Enable

Code 39 Enable

Trioptic Code 39 Disable

Code 39

Convert Code 39 to Code 32 (Italian Pharmacy Code) Disable

GECMA Components GmbH

MANUAL BCS-1 NEX REV 0.0 EN 04.06.09 N.B. - 9 -

Code 32 Prefix Disable

Set Length(s) for Code 39 2 to 55

Code 39 Check Digit Verification Disable

Transmit Code 39 Check Digit Disable

Code 39 Full ASCII Conversion Disable

Code 93 Disable

Code 93

Set Length(s) for Code 93 4 to 55

Code 11 Disable

Set Lengths for Code 11 4 to 55

Code 11 Check Digit Verification Disable

Code 11

Transmit Code 11 Check Digit(s) Disable

Interleaved 2 of 5 (ITF) Enable

Set Lengths for I 2 of 5 14

I 2 of 5 Check Digit Verification Disable

Transmit I 2 of 5 Check Digit Disable

Interleaved 2 of 5 (ITF)

Convert I 2 of 5 to EAN 13 Disable

Discrete 2 of 5 Disable

Discrete 2 of 5 (DTF)

Set Length(s) for D 2 of 5 12

Codabar Disable

Set Lengths for Codabar 5 to 55

CLSI Editing Disable

Codabar (NW - 7)

NOTIS Editing Disable

MSI Disable

Set Length(s) for MSI 4 to 55

MSI Check Digits One

Transmit MSI Check Digit Disable

MSI

MSI Check Digit Algorithm Mod 10/Mod 10

US Postnet Enable

US Planet Enable

UK Postal Enable

Transmit UK Postal Check Digit Enable

Postal Codes

Japan Postal Enable

GECMA Components GmbH

MANUAL BCS-1 NEX REV 0.0 EN 04.06.09 N.B. - 10 -

Australian Postal Enable

Dutch Postal Enable

Transmit US Postal Check Digit Enable

RSS 14 Enable

RSS Limited Enable

RSS Expanded Enable

RSS (Red. Sp. Symb.)

Convert RSS to UPC/EAN Disable

Composite CC-C Disable

Composite CC-A/B Disable

Composite TLC-39 Disable

UPC Composite Mode Always Linked

Composite

UCC/EAN Code 128 Emulation Mode for UCC/EAN

Composite Codes Disable

PDF417 Enable

MicroPDF417 Disable

Code 128 Emulation Disable

Data Matrix Enable

Maxicode Enable

2D Symbologies

QR Code Enable

Redundancy Level 1

Security Level 0

Symbology-Specific

Security Levels

Intercharacter Gap Size Normal

Table of contents

GECMA BCS-1 User manual

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