GECMA EXPLORER 15i User manual

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MANUAL EXPLORER REV 1.10 EN. OC 13.05.08 A.J. 1
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1
Operating Manual
Panel PC
EXPLORER 15i
EXPLORER 18i
Doc: 60000206

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Contents
Contents
ContentsContents
Contents................................
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Introduction
IntroductionIntroduction
Introduction ................................
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Variants of the Explorer
Variants of the ExplorerVariants of the Explorer
Variants of the Explorer................................
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Assembly
AssemblyAssembly
Assembly ................................
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Notes
NotesNotes
Notes................................
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Softwareinstallation
SoftwareinstallationSoftwareinstallation
Softwareinstallation ................................
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Technical ata
Technical ataTechnical ata
Technical ata ................................
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Connection details
Connection detailsConnection details
Connection details................................
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Terminal Connections
Terminal ConnectionsTerminal Connections
Terminal Connections ................................
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Safety Instructions
Safety InstructionsSafety Instructions
Safety Instructions................................
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General Instructions
General InstructionsGeneral Instructions
General Instructions ................................
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Introduction
The Explorer 15i/18i is a display with an integrated PC for installation in hazardous areas.
It is equipped with intrinsically safe communication interfaces for connection of other components such
as keyboard, mouse or barcode scanner.
Some of the interfaces and the power supply input are increased safety and accessed via an Ex e
terminal enclosure.
When the Explorer 15i/18i is correctly mounted into a min. IP6X certificated housing (with a cut out of
417mm x 328,5mm resp. 16,43“x12,94“ for Explorer 15i or 476mm x 396mm resp. 18,75"x15,6“
Explorer 18i) installation in a zone 21 is permitted.
Variants of the Explorer
The Explorer is available in two different variants:
Explorer 15i
Explorer 15iExplorer 15i
Explorer 15i ( isplay size appr. 15”)
Explorer 18i
Explorer 18iExplorer 18i
Explorer 18i ( isplay size appr. 19”)
The following options are available:
Touch
TouchTouch
Touch (Touch screen)
G
GG
G-
--
-Touch
TouchTouch
Touch (Glass Touch screen)
HB
HBHB
HB (High Brightness)
BS
BSBS
BS (Brightness sensor)
AC
ACAC
AC (100-240V AC 50/60Hz, max. 120W)
C
CC
C (20-30V C, max. 120W)
5V is
5V is5V is
5V is (5V is supply, e.g. to supply a BCS)
Additionally you can order interface options as below:
1x RS485 or RS422-Interface Ex e (instead the RS232 Ex e interface)

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ssembly
To ensure the ingress protection IP66 / NEMA 4X for the Explorer 15i/18i-module it must be
correctly mounted in a min. IP66 / NEMA 4X certificated housing (with a cut out of 417mm x
328,5mm resp. 16,43“x12,94“ for Explorer 15i or 476mm x 396mm resp. 18,75"x15,6“ for
Explorer 18i).
The use of the device in Zone 21 are permitted, when the Explorer 15i/18i correct mounted in a min.
IP6X approved housing (with a cut out of 417mm x 328,5mm resp. 16,43“x12,94“ for Explorer 15i
or 476mm x 396mm resp. 18,75"x15,6“ for Explorer 18i).
The Explorer 15i/18i-module is inserted into the housing cut-out with its front side to the exterior and
fastened from the inside via a minimum of 18 mounting clips which are evenly distributed over the
external circumference (for Explorer 15i) or via a minimum of 24 mounting bolts which are evenly
distributed over the external circumference secured with nuts (for Explorer 18i) in such a way that the
module is flush and tight fitting to the housing.
The electrical connections can be seen in the wiring diagram #30100358 or #30100399 and the
Ex certificate.
We recommend to use CAT7 installationcable for the connection of the ethernetinterface X53. The
ethernetinterface of the Explorer should be connected to a switch or similar device. The
datacablepairs should be drilled together and connected as short as possible to the terminals inside
the Ex e connectionbox.
Follow the safety instructions at all times.
When the evice will be mounted to a FHP-Enclosure with coupling (MB) and STF please follow
listed instructions:
1. Fix the STF pipe stand or EBF elbow stand to the floor or wall. Ensure that the floor or wall is
strong enough to take the load of the FHP enclosure system.
2. Refer to drawing 10100251 in appendix for instructions on how to fit the MB coupling that
connects the enclosure to the STF or EBF stands.
3. Using the 4 screws provided fit the FH or FHP enclosure to the MB coupling.
An earth bonding lead is pre-installed in the enclosure and connected to the main bonding stud. The
other end of this earth lead is for connection to the M6 x 20 self tapping bolt inside the STFor EBF
stand that locks the MB coupling in place. See drawing 10100251 for details.
rawings of some variants are listed in the attachment.
All housing screws, nuts and fixing brackets must be tightened evenly.

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Notes
Various drivers e.g. for the graphic card or I/O interfaces can be download at
http://de.kontron.com/products/computeronmodules/etx/etxpm.html for different operating systems.
The touch screen option requires the operating system has to support USB-devices.
rivers can be downloaded at http://210.64.17.162/web20/eg/drivers.htm for each of the different
operating systems.
The RS232, RS422, RS485 Ex e interfaces require the operating system to support USB-devices.
rivers can be download at http://www.ftdichip.com/ rivers/VCP.htm (FT232B device) for each of
the different operating systems. The RS485/422 is implemented by an internal conversion of the
RS232 -Interface.
epending on how the Explorer is installed the max. ambient temperature for the complete unit may
be reduced when mounted in an additional housing.
To minimize external thermal load we recommend a all day shadowing of the device/complete unit
at direct solar radiation.
Pay attention to heat dissipation when choosing housings and the location of the installation. The
typical/maximum power consumption are 75W/120W -> 260BTU/410BTU.
Extremely low ambient temperatures can affect the display and cause it to darken slightly.
The user is solely responsible for data storage security, backup and liability for any loss of data.
The exact type of delivered device (e.g. 100-240V AC or 24V C) you can indicate via the
nameplate and the Test Report.
To ensure correct function of integrated brightness regulator the contacts X45-1 and X45-2 must be
bridged. When used a external brightness regulator or brightness sensor they have to be connected
to X45-1 and X45-2 instead of the bridge.
X45-1 and X45-2 must be wired every time.
Software installation
The Explorer will be delivered without operating system.
Following described the installation process for a operating system (Win XP
Following described the installation process for a operating system (Win XPFollowing described the installation process for a operating system (Win XP
Following described the installation process for a operating system (Win XP as example). The
as example). The as example). The
as example). The
installation are realized via a USB
installation are realized via a USBinstallation are realized via a USB
installation are realized via a USB-
--
-C / V drive.
C / V drive.C / V drive.
C / V drive.
The USB-C / V drive must be connected to the USB interface X52 at the Ex e connection box. You
can use a USB-cable (cut and strip the cable) and connect it regarding the described terminal
connection.
The external USB-C / V drive must be powered externally.
The connection of a non intrinsically safe USB-C / V drive (or similar) to the intrinsically safe USB
interfaces X35 to X38 are not permitted.

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When power on the Explorer you have to enter the BIOS by pressing “F2” during the booting
process.
You have put the “USB-C ROM” to the first boot priority in the menu “BOOT”. When you do not
see the correct name of your USB-C / V drive behind the “USB-C ROM:” (e.g „USB-C ROM:
Manufacturer abc123“) the device are not correct indicated. epend of the used USB-C / V drive
maybe helpful to connect the USB-cable not until starting the boot process or when you change the
setting „USB EHCI Host controller” (Enable/ isable) in the BIOS at “Advanced”, „I/O evice
Configuration“.
After saving the settings at the BIOS the Explorer will start from C / V (the Win XP installation C
must be in the drive). The standard installation process of Win XP can be done now.
After complete the Windows installation we recommend to install the necessary drivers. ownload
the drivers listed in the chapter “Notes” and put they to a C .
We recommend to install the drivers for the Chipset (INF-files), for the graphic card and for the
Ethernet in the listed order as minimum. Maybe restarts are necessary during the installation.
When the devices “Touch” or “RS232 Interface” (depend of the Explorer configuration) are detected
during the installation, install the driver with the drivers you downloaded previously (pay attentin
which device are detected!). epend of the operating system the “RS232 Interface” will be detected
two times. Then you have to install the driver two times.
You also can install the drivers later via the “Hardware manager”.
Additional you have to install the Touch software. Execute the file “Setup.exe” (from Touch driver
download). After installation you have to calibrate the Touch.
The installation are finished.
Notes for BIOS
Notes for BIOSNotes for BIOS
Notes for BIOS-
--
-settings:
settings:settings:
settings:
Ensure that you “ isable” the setting „USB EHCI Host controller” in the BIOS at “Advanced”, „I/O
evice Configuration“ for correct function with various USB-devices.
Maybe the touch will redetected again after changing this setting. Then you have to install the touch
driver again.
When you use CF-cards ensure that they operate in PIO-Transfer mode only and not in PIO/ MA-
Transfer mode. To check the setting select the used CF-card („Primary Master, Primary slave...“) in
the “Main”-menu at the BIOS. Set the “Type” to “User”. Now you can set the “Transfer Mode” to
“Fast PIO 2” for example.
After you changed the BIOS-version (e.g. BIOS update) you have to check specially the settings of
„USB EHCI Host controller” and the settings of the Transfer Mode when you use CF-cards.

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Technical Data
The device can be ordered with different technical specifications:
Prozessor: Intel
®
Pentium
®
M Prozessor 1.6GHz
Chipset: Intel 82855GM, 400MHz FSB
RAM: 256MB, 512MB, 1024MB
Cache: 1MB 2
nd
Level
Video: Intel Extreme Graphics2 controller, up to 32MB UMA Video RAM
Resolution: Explorer 15i 1024x768, 16 Mio. colors
Explorer 18i, 1280x1024, 16 Mio. colors
Sound (optional): AC97 controller, line in/out, Mic
Ethernet: 10/100Base-T Intel
®
82562
Serial Ex i 2x 16550 compatibel (RX , TX , RTS, CTS)
Serial Ex e 1x 16550 compatibel (RX , TX )
RS485 Ex e: Half uplex 2-wire RS485, up to 115.2K, auto TX enable, R
Line
=120Ω
RS422 Ex e: 4-wire (default) or auto TX, up to 115.2K
USB: 4x USB Ex i, 1x USB Ex e
Harddisk: 40/60GB H up to 4x CF Cards (1GB, 2GB, 4GB, 8GB)
The manufacturer reserves the right to change technical data without notice in order to enhance the
performance and take advantage of technical advances.
Zone 1
Zone 1Zone 1
Zone 1 Zone 21
Zone 21Zone 21
Zone 21
International ignition protection: II 2G Ex e mb [ia] IIC T4 II 2 Ex t A21 IP6X T120°C
Operating temperature:
(10 to 90% rel. humidity, n. c.)
Ta: -20°C ... +50°C
(-4°F to 122°F)
Ta: -20°C ... +50°C
(-4°F to 122°F)
Certificate: IBExU 05 ATEX 1186 X IBExU 05 ATEX 1186 X
Housing material: Steel / Aluminum / Stainless Steel
Housing dimensions: refer to drawing
Weight : Explorer 15i appr. 20kg (appr. 44lb)
Explorer 18i appr. 25kg (appr. 55lb)
Ingress Protection Encl.: Front IP66 / NEMA 4X when mounted correctly.
Storage temperature: -20 °C - +60°C (-4°F to 140°F), 10 to 90% rel. humidity, n. cond

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Connection details
Supply voltage in: X50
X50X50
X50, Terminal 1-2, Increased safety:
2 x (0,2-2,5)mm² / (24AWG-14AWG), single- and multi-strand
Um max. 250V / 1500A
Cable gland M16 for round cable,
Outer cable diameter 5,5...10mm (0,22“...0,39“)
Supply voltage out: X50
X50X50
X50, Terminal 3-4, Increased safety:
2 x (0,2-2,5)mm² / (24AWG-14AWG), single- and multi-strand
Cable gland M16 for round cable,
Outer cable diameter 5,5...10mm (0,22“...0,39“)
Serial Interface: X51
X51X51
X51, Terminal 1-4, Increased safety:
4 x (0,2-2,5)mm² / (24AWG-14AWG), single- and multi-strand
Um max. 250V / 1500A
Cable gland M12 for round cable,
Outer cable diameter 4...7mm (0,16“...0,28“)
Recommended max. cable length 15m (50ft) für RS232
Recommended max. cable length 1000m (3300ft) for RS485/422
Pay attention to the values listed in corresponding standards.
USB Interface: X52
X52X52
X52, Terminal 1-4, Increased safety:
4 x (0,2-2,5)mm² / (24AWG-14AWG), single- and multi-strand
Um max. 250V / 1500A
Cable gland M12 for round cable,
Outer cable diameter 4...7mm (0,16“...0,28“)
Recommended max. cable length 5m (16,4ft)
Pay attention to the values listed in corresponding standards.
Ethernet Interface: X53
X53X53
X53, Terminal 1-9, Increased safety:
9 x (0,2-2,5)mm² / (24AWG-14AWG), single- and multi-strand
Um max. 250V / 1500A
Cable gland M12 for round cable,
Outer cable diameter 4...7mm (0,16“...0,28“)
Recommended max. cable length 100m (330ft)
Pay attention to the values listed in corresponding standards.

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Keyboard Interface: X33
X33X33
X33, Terminal 1-6, Intrinsically safe ia:
Mini IN 6pol Jack
Ui ≤ 5,5V
Ii ≤ not important
Pi ≤ not important
Li ≤ negligible
Ci ≤ negligible
Uo ≤ 5,5 V
Io ≤ 195mA
Po ≤ 560mW
Lo ≤ 0,7mH
Co ≤ 50uF
Recommended max. cable length 2m (6,5ft)
Pay attention to the values listed in corresponding standards.
Mouse Interface: X34
X34X34
X34, Terminal 1-6, Intrinsically safe ia:
Mini IN 6pol Jack
Ui ≤ 5,5V
Ii ≤ not important
Pi ≤ not important
Li ≤ negligible
Ci ≤ negligible
Uo ≤ 5,5 V
Io ≤ 71 mA
Po ≤ 195 mW
Lo ≤ 7mH
Co ≤ 50uF
Recommended max. cable length 2m (6,5ft)
Pay attention to the values listed in corresponding standards.
USB1i Interface: X35
X35X35
X35, Terminal 1-4, Intrinsically safe ia:
USB Type A Jack
Ui ≤ 5,5 V
Ii ≤ not important
Pi ≤ not importatnt
Li ≤ negligible
Ci ≤ negligible
Uo ≤ 5,5 V
Io ≤ 1,04 A
Po ≤ 2,64 W
Lo ≤ 40uH
Co ≤ 50uF
Recommended max. cable length 2m (6,5ft)
Pay attention to the values listed in corresponding standards.

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USB2i Interface: X36
X36X36
X36, Terminal 1-4, Intrinsically safe ia:
USB Type A Jack
Ui ≤ 5,5 V
Ii ≤ not important
Pi ≤ not importatnt
Li ≤ negligible
Ci ≤ negligible
Uo ≤ 5,5 V
Io ≤ 1,04 A
Po ≤ 2,64 W
Lo ≤ 40uH
Co ≤ 50uF
Recommended max. cable length 2m (6,5ft)
Pay attention to the values listed in corresponding standards.
USB3i Interface: X37
X37X37
X37, Terminal 1-4, Intrinsically safe ia:
USB Type A Jack
Ui ≤ 5,5 V
Ii ≤ not important
Pi ≤ not importatnt
Li ≤ negligible
Ci ≤ negligible
Uo ≤ 5,5 V
Io ≤ 1,04 A
Po ≤ 2,64 W
Lo ≤ 40uH
Co ≤ 50uF
Recommended max. cable length 2m (6,5ft)
Pay attention to the values listed in corresponding standards.
USB4i Interface: X38
X38X38
X38, Terminal 1-4, Intrinsically safe ia:
USB Type A Jack
Ui ≤ 5,5 V
Ii ≤ not important
Pi ≤ not importatnt
Li ≤ negligible
Ci ≤ negligible
Uo ≤ 5,5 V
Io ≤ 1,04 A
Po ≤ 2,64 W
Lo ≤ 40uH
Co ≤ 50uF
Recommended max. cable length 2m (6,5ft)
Pay attention to the values listed in corresponding standards.

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COM1i Interface: X39
X39X39
X39, Terminal 1-9, Intrinsically safe ia:
SUB- 9pol. plug
Ui ≤ ±25 V
Ii ≤ not important
Pi ≤ not important
Li ≤ negligible
Ci ≤ negligible
Uo ≤ ±5,5 V
Io ≤ 24 mA
Po ≤ 32 mW
Lo ≤ 50 mH
Co ≤ 50 uF
Recommended max. cable length 15m (50ft)
Pay attention to the values listed in corresponding standards.
COM2i Interface: X40
X40X40
X40, Terminal 1-9, Intrinsically safe ia:
SUB- 9pol. plug
Ui ≤ ±25 V
Ii ≤ not important
Pi ≤ not important
Li ≤ negligible
Ci ≤ negligible
Uo ≤ ±5,5 V
Io ≤ 24 mA
Po ≤ 32 mW
Lo ≤ 50 mH
Co ≤ 50 uF
Recommended max. cable length 15m (50ft)
Pay attention to the values listed in corresponding standards.
Line out Interface: X42
X42X42
X42, Terminal 1-3, Intrinsically safe ia:
Stereo jack 3,5mm
Ui ≤ 5,5 V
Ii ≤ not important
Pi ≤ not important
Li ≤ negligible
Ci ≤ negligible
Uo ≤ 5,5 V
Io ≤ 618 mA
Po ≤ 852 mW
Lo ≤ 100uH
Co ≤ 50 uF
Recommended max. cable length 2m (6,5ft)
Pay attention to the values listed in corresponding standards.