Grossenbacher Systeme Combi-Line Operating and installation instructions

DEVICE DESCRIPTION
Combi-Line
Industrial PC M Panel PC
Grossenbacher Systeme AG
Spinnereistrasse 10, CH-9008 St. Gallen
Phone [phone] / Fax [phone]
[e-mail] / www.gesys.ch
Grossenbacher Systeme GmbH
Ruhrstrasse 15, DE-63452 Hanau
Phone [phone]/ Fax [phone]
[email protected]
Compact-Panel-PC M
DVS 51052-V3.0

Combi-Line
Industrial PC M Panel PC
2DVS 51052 V2.0 © 2010 by Grossenbacher Systeme AG
Copyright Note
Keep documentation for future use!
This documentation is the intellectual property of Grossenbacher Systeme AG, which also has the
exclusive copyright. Any modification of the content, duplication or reprinting of this documentation,
as well as any distribution to third parties can only be made with the express permission of
Grossenbacher Systeme AG.
Grossenbacher Systeme AG does not accept any liability for damages arising from the use of any
incorrect or incomplete information contained in this documentation or any information missing there
from.
Grossenbacher Systeme AG reserves the right to make complete or partial modifications to this
document.
All brand and product names are trademarks or registered trademarks of the owner concerned.
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Combi-Line
Industrial PC M Panel PC
© 2010 by Grossenbacher Systeme AG DVS 51052 V2.0 3
Proper use
The device must only be used for the applications specified in the
device description and only in conjunction with the components
recommended by Grossenbacher Systeme AG.
Warning
The product must be properly transported, stored, assembled,
installed and operated in order to ensure proper and safe operation.
The device must not be switched on in humid conditions. When it is
moved from a cold to a warm location it must therefore be allowed to
adjust to the temperature change.
No warranty claims will be recognized for faults arising from the
improper handling of the device.
This device should not be used for the implementation of any safety
functions relating to the protection of personnel and machinery.
No liability is accepted for claims for damages arising from a failure or
functional defect in the device.
All data specified in this document does not represent warranted
properties in the legal sense.
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Combi-Line
Industrial PC M Panel PC
4DVS 51052 V2.0 © 2010 by Grossenbacher Systeme AG
Safety instructions for the user
This device description contains the information required for the
proper use of the products described therein. Sections 1 to 10 are
aimed at technically qualified personnel whilst the sections from
section 11 are aimed at personnel with no relevant technical
qualifications.
Qualified personnel in the sense of the safety instructions in this
device description or on the product are those persons:
- who are either familiar with the safety concepts of automation as
project designers,
- or are instructed as operating personnel in the use of automation
equipment and are familiar with the content of this device description
related to operation,
- or have acquired the relevant training as commissioning or service
personnel for the repair of such automation equipment, and are
authorized to commission current circuits and devices/systems in
compliance with standard safety engineering principles.
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Industrial PC M Panel PC
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Contents
1Explanation of Symbols................................................ 7
2Introduction.................................................................... 9
3Device Versions........................................................... 11
3.1 Specifications ....................................................................... 11
3.2 Accessories ..........................................................................12
4Features ....................................................................... 13
5Commissioning............................................................ 15
5.1 Overview of the terminals.....................................................15
5.2 Connecting the power supply ...............................................16
5.3 Preparing the shield connections .........................................17
5.4 Connecting the COM interface .............................................18
5.5 Connecting the LPT interface...............................................18
5.6 Connectiong an CRT monitor ...............................................18
5.7 Connecting to ETHERNET...................................................19
5.8 Connecting the USB interface ..............................................19
5.9 Keyboard and Mouse for service purpose............................19
5.10 Audio-interface ................................................................20
5.11 Changing the harddisk.....................................................20
5.12 Inserting / removing the CompactFlash™ .......................21
6Operation ..................................................................... 23
6.1 Powerup/shutdown behavior ................................................23
6.2 System settings ....................................................................23
6.3 Image Sticking ......................................................................23
7Mounting Instructions................................................. 25
7.1 General mounting instructions..............................................25
7.2 Flush mounting in front panel - general................................25
7.3 12.1”, 15” and 19” front cutout..............................................26
7.4 Dimensions - 12.1”, 15” and 19” front...................................28
7.5 Dimensions - 12.1”, 15” and 19” rear ...................................30
8Notes on the Touch-screen ........................................ 33
8.1 Basic function of the touch-screen .......................................33
8.2 Power up function test..........................................................34
9Backlight, Contrast, Diagnostics ............................... 35
9.1 Backlight...............................................................................35
9.2 Contrast................................................................................35
9.3 Diagnostics...........................................................................35
10 Maintenance and Repair.............................................. 37
11 Technical Data ............................................................. 39
12 Disposal........................................................................ 43
13 Conformity and Standards.......................................... 45
14 Version History ............................................................ 47
15 Index 49
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Industrial PC M Panel PC
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1 Explanation of Symbols
Danger warnings
The following information is for your personal safety and the prevention of
damage to the product described or connected devices.
Safety instructions and warnings for the prevention of danger to the life and
health of users or service personnel, and for the prevention of damage are
highlighted in this document by the following pictograms. “Warning” and
“Information” pictograms are shown in this document.
Warnings indicate the following:
Death, serious injury or substantial material damage may occur if the related
safety measures are not implemented.
The individual “Warning” pictograms have the following meaning:
Attention! General!
Is an instruction that must be observed in order to ensure
protection in time from dangers during and at the time of the
operation of the device. The correct procedure must be
observed.
Attention! Electric shock!
Persons may be exposed to dangerous voltages in electrical
installations. There is a danger of electric shock if a live part
is touched.
Attention! Observe ESD measures!
Electrostatic discharge may destroy electronic components.
Information pictograms indicate the following:
Important information about the product or the relevant section of the
document, requiring the particular attention of the reader.
The “Information” pictogram has the following meaning:
Indicates important and instructional information.
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Combi-Line
Industrial PC M Panel PC
© 2010 by Grossenbacher Systeme AG DVS 51052 V2.0 9
2 Introduction
The Combi-Line supplied by Grossenbacher Systeme AG is a future-
oriented product concept for industrial data processing and visualization. The
core of this line consists of three product groups:
• LCD Panels are industrial flat screens. They allow the local separation of
the visualization/operation from the actual data processing (so-called,
distance solutions).
• Box PCs are industrial PCs without an integrated flat screen. Together
with the LCD Panels, they are used as a basis for distance solutions or
enable exclusive data processing without visualization (so-called
headless operation).
• Panel PCs are industrial PCs with an integrated flat screen. As an “all-in-
one” solution, they are used wherever ergonomic HMI operation and high
PC performance have to be combined in a small space.
The Combi Line therefore enables a wide range of applications for industrial
data processing and visualization to be implemented flexibly and powerfully.
The Compact Panel PC M described in this document belongs to the Panel
PC product group. This integrated solution of compact industrial PC and
brilliant flat screen offers the following outstanding benefits:
• SCALABLE SCREEN SIZE
• SCALABLE PROCESSING PERFORMANCE
• FAN-FREE OPERATION POSSIBLE
• OPERATION POSSIBLE WITHOUT ROTATING PARTS
• FRONT IP65
• The Compact PC also described in this device description belongs to the
Box PC product group. This device offers all the above features
The three integrated Ethernet-Interfaces grant an easy connection of a
variety remote peripheral device. The RS232 and USB interfaces can be
used for connecting peripheral devices.
The device can be mounted in control cabinets or desks (Compact Panel
PC). The devices are not intended for mobile use.
This device description is designed as a reference guide for the installation,
connection, operation and maintenance of all versions of the Compact Panel
PC M line, and also provides all the relevant technical data.
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Industrial PC M Panel PC
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3 Device Versions
This section describes the versions of the Compact Panel PC M as well as
the available accessories.
3.1 S PECIFICATIONS
Processor:
ULV Celeron® Mobile 800MHz
Celeron® M 1.3HGz
Pentium® M 1.8GHz
Working memory: 256MB, 512MB or 1024MB
Mass storage: Hard disk and/or CompactFlash
TM
Interfaces: 3 x Ethernet
2 x USB
1 x RS232
1 x Parallel
1 x PS/2
Power supply: 24VDC
CPC-M-12I-000
Order. No.: 50 81 330
Flat-Screen: 12,1" SVGA
Touch-Technology: Infrared
CPC-M-12R-000
Order. No.: 50 81 331
Flat-Screen: 12,1" SVGA
Touch-Technology: Resistive
CPC-M-15I-000 Order. No.: 50 81 341
Flat-Screen: 15" XGA
Touch-Technology: Infrared
CPC-M-15R-000 Order. No.: 50 81 342
Flat-Screen: 15" XGA
Touch-Technology: Resistive
CPC-M-19I-000
Order. No.: 50 81 329
Flat-Screen: 19" SXGA
Touch-Technology: Infrared
CPC-M-BOX-000
Order. No.: on request
DVI-Interface
Other versions available on
request!
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3.2 A CCESSORIES
Mass storage
Order. No.: 32 01 243
CompactFlash™ 128MB
Order. No.: 32 01 273
CompactFlash™ 256MB
Order. No.: 32 01 274
CompactFlash™ 512MB
Order. No.: 32 01 282
CompactFlash™ 1024MB
Order. No.: 32 01 298
CompactFlash™ 2048MB
Order. No.: 32 01 173
Hard disk
1
≥40GB
Working memory
Order. No.: 05 08 045
SoDIMM - DDRAM 256MB
Order. No.: 05 08 049
SoDIMM - DDRAM 512MB
Order. No.: 05 08 050
SoDIMM - DDRAM 1GB
RTC battery
Order. No.: 18 10 014
Lithium Battery CR2032
Power supply plug
Order. No.: 12 17 013
3pol Phoenix Contact, MSTB2.5/3-ST-5.08
Operating System
Order. No.: 50 56 803
Win XPe auf 512MB CF (Installation with CF)
Order. No.: 50 56 784
Win XP prof. engl. (License w/o Memory-Card)
Order. No.: 50 56 780
Win XP prof. dt. (License w/o Memory-Card)
Order. No.: 50 56 547
Win XP Multilanguage (License w/o Memory-Card)
Order. No.: 50 56 739
Win 2000 (engl. or dt.) (License w/o Memory-Card)
Touch driver software
Order. No.: 50 56 517 Driver Software
1If the Compact Panel PC M was not equipped with a Hard disk at delivery, it needs an additional mounting
frame.
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Industrial PC M Panel PC
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4 Features
Feature Remark
Screen Graphic Size 12,1“, 15“ or 19"
Type TFT 18bit (256k colors)
Touch-screen Infra-red-touch
Resolution
12,1": 92 x 70
15": 115 x 87
19": 143 x 115
Resistive touch
Resolution
12 Bit (0-4096)
Real-time clock Yes Battery-backed
Processor Speed 800MHz
(Mobile Celeron®, zero L2 cache, fanless)
1.3GHZ
(Celeron® M, 512kB L2 cache, CPU-fan)
1.8GHz
(Pentium® M, 2MB L2 cache, CPU-fan)
Mass storage CompactFlash™ Type I und II
Hard disk Type 2.5“
Working memory RAM Type 1 x DIMM: DDR-333-RAM, PC-2700, 184pin
up to 1GByte
Communication- COM1 Type RS232
interfaces COM2 Type RS232 reserved for touch-screen
COM3 Type RS232 (optional)
COM4 Type RS232 (optional)
LPT1 Type Standard, ECP or EPP
LAN Ether1 Type 800MHz: 10/100 MBit/s
>1GHz: 10/100/1000 MBit/s
LAN Ether2 Type 800MHz: 10/100 MBit/s
>1GHz: 10/100/1000 MBit/s
LAN Ether3 Type 800MHz: 10/100 MBit/s
>1GHz: 10/100/1000 MBit/s
USB0 Type V2.0 1.5/12/480 MBit/s
USB2 Type V2.0 1.5/12/480 MBit/s
Keyboard Type PS/2
Mouse Type PS/2
CRT Type analog
Power Supply Type 24VDC, not electrically isolated
Device cooling Type passive (800MHz)
active (>1GHz)
CompactFlash™ memory media are NOT suitable for
cyclical data recording due to the limited number of
write cycles (normally 100 000).
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Industrial PC M Panel PC
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5 Commissioning
5.1 O VERVIEW OF THE TERMINALS
No. Element Description
1a Functional ground terminal ÎSect. 5.2
1b Power supply ÎSect. 5.2
2a COM3 (optional) ÎSect. 5.4
2b COM4 (optional) ÎSect. 5.4
2c COM1 ÎSect. 5.4
3 LPT ÎSect. 5.5
4 CRT ÎSect. 5.7
5a ETHER1 ÎSect. 5.7
5b ETHER2 ÎSect. 5.7
5c ETHER3 ÎSect. 5.7
6a USB0 ÎSect. 5.8
6b USB2 ÎSect. 5.8
7 Mouse ÎSect. 5.9
8 Keyboard ÎSect. 5.9
9 Hard disk ÎSect. 5.11
10a Line In ÎSect. 5.10
10b Line Out ÎSect. 5.10
10c MIC ÎSect. 5.10
11 CompactFlash™ ÎSect. 5.12
8 9
1a
1b4 6a6b2c5c 5b
2a 2b3 5a7
11
10a
10b
10c
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5.2 C ONNECTING THE POWER SUPPLY
The Compact Panel PC M is a device compliant with protection class 3.The
system must be fed with a SELV 24VDC (safety extra-low voltage) supply.
The power supply is not electrically isolated. The 0V terminal is directly
connected to the housing potential. The power supply is protected with a
resettable fuse. The relevant national regulations must be observed when
connecting the Compact Panel PC M.
The connection should be made as follows:
• The cross-section of the power supply cable must be between 0.75mm²
and 2.5mm²
• A lead or wire can be used for the connection
• The current consumption must be taken into account for the power
supply (Îsect. 11).
• The functional ground is not compulsory for operation. It may help to
prevent interference and potential differences.
• The 0V pin is directly connected to the housing potential.
• The two connection cables must be connected with each other close to
the plug in order to ensure a safe connection.
The plug connector (socket strip with screw terminals) for the terminal is
supplied with the device.
If the polarity is reversed and a 0V connection is added at
the same time, e.g. GND connection of the COM1
interface, the leakage current will flow across this 0V
connection. The Compact PC/Compact Panel PC or
external components may be destroyed if the housing is
not correctly connected to the 0V potential.
The two connection cables must be connected with each
other close to the plug in order to ensure a safe
connection.
The Compact Panel PC M contains no serviceable fuse.
Designation Function
+24 VDC +24VDC power supply
- reserved
0 V 0 V power supply
reserved !
24VDC 0V
Funktionserde
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5.3 P REPARING THE SHIELD CONNECTIONS
The preparation of the data and signal cables is an essential factor in
ensuring the electromagnetic compatibility (EMC) of the Compact
PC/Compact Panel PC. This applies both to immunity and emission.
The RS232 and LPT interfaces are connected with a D-subminiature
connector in compliance with DIN 41652. For this only use metal or
metallized connector casings with a cable clamp for strain relief that is
securely screwed or clamped onto the connector. The clamping of the cable
shield ensures that it is connected with the connector casing over a large
area and with low inductance. It is connected via the casing to the housing of
the Compact PC/Compact Panel PC.
The cable shield must be connected using the method described below or
one with identical inductance properties:
1. Strip the cable
2. Shorten the exposed shield braid to a length of approx. 3 cm.
3. Turn back the braid over the cable sheath.
4. Use a heat shrinkable tubing or a rubber grommet to cover the cable
sheath with the folded back shield braid so that 5 to 8 mm of exposed
cable shield is left at the sheath end and is cleanly covered at the back.
5. Fit the connector
6. The cable is then fastened at the exposed shield braid and the cable
sheath below it directly underneath the cable clamp strap of the
connector casing.
Metallisches oder metallisiertes
D-Subminiatur-Steckverbinder
Metallischer
Steckerkragen
Befestigungs-
schrauben
mit Gewinde UNC
Steckergehäuse
Schrumpfschlauch
zum Abdecken des
Schirmgeflechtes
Schirmgeflecht, über
den Kabelmantel
zurückgezogen
Bride für die Zugentlastung
und zur Kontaktierung
des Kabelschirmes mit
dem Steckergehäuse
Cabling should be carried out with special care in order
to guarantee interference-free operation.
The EMC values specified in the technical data can only
be guaranteed by observing the prescribed cable
preparation.
Metal or metallised
connector casing Fastening
screws
Metallic connector
shroud
D-subminiature connector
Strap for cable clamp and
contacting of the cable
shield with the connector
casing
Heat shrinkable
tubing for covering
the shield braid
Shield braid pulled
back over the cable
sheath
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5.4 C ONNECTING THE COM INTERFACE
The serial COM interfaces COM1 to COM4 are PC-compatible. The interface
COM2 is used internally for the touch-screen. The interfaces COM3 and
COM4 are optionally available
Cables connected to the RS232 interface must be routed separately from
low-voltage cables.
Please see the technical manual of the motherboard for a detailed
description of the RS232-interfaces.
A shielded cable must be used for an interference free
operation.
5.5 C ONNECTING THE LPT INTERFACE
The parallel LPT interface is PC-compatible.
Cables connected to the LPT interface must be routed separately from low-
voltage cables.
Please see the technical manual of the motherboard for a detailed
description of the LPT-interfaces.
A shielded cable must be used for an interference free
operation.
5.6 C ONNECTING AN CRT MONITOR
The CRT interface is PC-compatible.
Cables connected to the CRT interface must be routed separately from low-
voltage cables.
Please see the technical manual of the motherboard for a detailed
description of the CRT-interfaces.
A shielded cable must be used for an interference free
operation.
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5.7 C ONNECTING TO ETHERNET
The connection to a HUB is implemented using a 1:1 Cat 5 cable with RJ45
connectors. A crossed cable is required for direct connection to another PC.
Two diagnostic LEDs are provided for ETHER1:
Orange: LINK (connection to HUB or other device)
Green: ACT (send or receive)
Cables connected to the Ethernet interfaces must be routed separately from
low-voltage cables.
Please see the technical manual of the motherboard for a detailed
description of the Ethernet-interfaces.
An STP cable must be used for interference free
operation.
5.8 C ONNECTING THE USB INTERFACE
The USB interfaces comply with the USB 1.1 standard. USB1 und USB3 are
not available from outside of the Compact Panel PC M.
Cables connected to the USB interfaces must be routed separately from low-
voltage cables.
Please see the technical manual of the motherboard for a detailed
description of the USB-interfaces.
A shielded cable must be used for an interference free
operation.
5.9 K EYBOARD AND M OUSE FOR SERVICE PURPOSE
The Keyboard and Mouse interfaces are PC-compatible.
These interfaces are intended for service purpose.
Please see the technical manual of the motherboard for a detailed
description of the Keyboard- and Mouse-interfaces.
A
CT LINK
ETHER1
ETHER2
ETHER3
Mouse
Keyboard
USB0
USB2
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5.10 A UDIO - INTERFACE
The pin assignment of the Audio-interface follows the PC- standard.
Cables connected to the Audio-interfaces must be routed separately from
low-voltage cables.
Please see the technical manual of the motherboard for a detailed
description of the Audio-interfaces.
5.11 C HANGING THE HARD DISK
The Compact Panel PC M can be fitted with 2.5” hard disks as well as with
CompactFlash™.
Changing the hard disk: To do this, undo the two screws of the hard disk slot
and carefully pull out the hard disk. Detach the hard disk from the mounting
frame.
For mounting, proceed in the reverse order.
The hard disk must only be fitted/removed if the
Compact PC/Compact Panel PC is in a de-energized
state!
This may otherwise result in data loss and/or the
destruction of the Compact PC/Compact Panel PC.
Observe ESD protection measures when changing the
hard disk!
CompactFlashTM only operation:
PIDE-Master not in use
PIDE-Slave not in use
SIDE-Master CompactFlashTM
SIDE-Slave not in use
Hard disk only operation:
PIDE-Master not in use
PIDE-Slave not in use
SIDE-Master Hard disk
SIDE-Slave not in use
CompactFlashTM and Hard disk in operation:
PIDE-Master not in use
PIDE-Slave not in use
SIDE-Master ! CompactFlashTM
SIDE-Slave ! Hard disk (Set SLAVE-jumper on
HD)
If you use a hard disk and an CompactFlashTM, the hard
disk has to be configured as a SLAVE2device.
2To use the hard disk as a MASTER device, please contact the manufacturer of the Compact Panel PC M
Line In
Line Out
MIC
open/ close
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