Generac Power Systems 005942-0 User manual

IIVlODELS:005942-0,
005943-0
G®
Owner'siVlan
7, WattGPSeries Generator

introduction.............................................................1
ReadthisiVlanualThoroughly.................................1
Safety Rules...........................................................1
StandardsIndex.............................................................3
Generalinformation................................................4
1.1 Unpacking......................................................................4
1.1.1 Accessory Box..................................................4
1.2 Assembly.......................................................................4
1.2.1 Assemblingthe AccessoryKit............................4
1.2.2 BatteryCableConnection(ElectricStart Only)....4
Operation................................................................4
2.1 Knowthe Generator.......................................................4
2.2 Hourmeter......................................................................6
2.3 CordSets andConnectionPlugs....................................6
2.3.1 120 VAC,20 Amp, DuplexReceptacle...............6
2.3.2 120/240VAC,30 Amp, Receptacle....................6
2.4 Howto Usethe Generator..............................................6
2.4.1 Groundingthe Generator....................................7
2.4.2 ConnectingElectricalLoads...............................7
2.5 Don'tOverloadthe Generator..........................................7
2.6 WattageReferenceGuide...............................................7
2.7 BeforeStartingtheGenerator.........................................8
2.7.1 Adding EngineOil..............................................8
2.7.2 Adding Gasoline.................................................8
2.8 Starting Pull Start Engines..............................................8
2.9 Starting ElectricStart Engines........................................9
2.10 Stoppingthe Engine.....................................................10
2.11 LowOil LevelShutdownSystem..................................10
2.11.1 SensingLowOil Level......................................10
2.12 Chargingthe Battery(ElectricStart UnitsOnly).............10
Maintenance.........................................................10
3.1 MaintenanceSchedule.................................................10
3.2 ProductSpecifications..................................................11
3.2.1 GeneratorSpecifications..................................11
3.2.2 EngineSpecifications.......................................11
3.2.3 EmissionsInformation.....................................11
3.3 GeneralRecommendations...........................................11
3.3.1 GeneratorMaintenance....................................11
3.3.2 ToCleanthe Generator.....................................11
3.3.3 EngineMaintenance.........................................11
3.3.4 CheckingOil Level...........................................11
3.3.5 Changingthe Oil..............................................12
3.3.6 Replacingthe SparkPlug.................................12
3.3.7 BatteryReplacement........................................12
3.4 ServiceAir Cleaner.......................................................12
3.5 ValveClearance............................................................13
3.6 General........................................................................13
3.5 Long TermStorage.......................................................13
3.6 OtherStorageTips.......................................................13
Troubleshooting....................................................14
4.1 TroubleshootingGuide..................................................14
Notes....................................................................15
Warranty...............................................................16
MANUALDELPROPIETARIO.............................19
MANUELD'ENTRETIEN......................................39

INTRODUCTION
Thankyou for purchasingthis modelby GeneracPowerSystems,
Inc. This model is a compact, high performance, air-cooled,
engine driven generatordesigned to supply electrical power to
operateelectrical loads where no utility power is availableor in
placeof utility dueto a poweroutage.
BEADTHiSMANUALTHOROUGHLY
If any portion of this manual is not understood, contact the
nearest Authorized Dealerfor starting, operating and servicing
procedures.
The operator is responsible for proper and safe use of the
equipment.We strongly recommendthat the operator read this
manualandthoroughlyunderstandall instructionsbeforeusingthe
equipment.Wealsostronglyrecommendinstructingotherusersto
properlystart andoperatethe unit.This preparesthem ifthey need
to operatetheequipmentin an emergency.
Thegeneratorcan operatesafely,efficiently and reliablyonly if it
is properlylocated,operatedand maintained.Beforeoperatingor
servicingthe generator:
•Becomefamiliar with and strictly adhereto all local, stateand
nationalcodes and regulations.
•Study all safety warnings in this manual and on the product
carefully.
•Becomefamiliar with this manualandthe unit beforeuse.
Themanufacturercannot anticipateevery possible circumstance
that might involvea hazard.Thewarnings in this manual,and on
tags and decals affixedto the unit are,therefore,not all inclusive.
If usinga procedure,work method or operatingtechniquethat the
manufacturerdoes not specifically recommend,ensurethat it is
safe for others. Also make sure the procedure,work method or
operatingtechnique utilizeddoes not renderthe generatorunsafe.
THE INFORMATIONCONTAINEDHEREIN WAS BASED ON
MACHINESIN PRODUCTIONAT THE TIME OF PUBLICATION.
GENERACRESERVESTHERIGHTTOMODIFYTHISMANUALAT
ANYTIME.
SAFETYRULES
Throughoutthis publication,and on tags and decals affixedto the
generator,DANGER,WARNING,CAUTIONand NOTEblocks are
usedto alert personnelto special instructionsabout a particular
operation that may be hazardous if performed incorrectly or
carelessly. Observe them carefully. Their definitions are as
follows:
iNDICATESAHAZARDOUSSiTUATiONORACTIONWHICH,IF
NOTAVOIDED,WiLLRESULTiN DEATHORSERIOUSiNJURY.
Indicatesa hazardoussituationor actionwhich,ifnot
avoided, couldresultin deathor seriousinjury.
,ACAUTION!
Indicatesa hazardoussituationor action which,if not
avoided, couldresultin minoror moderateinjury.
NOTE:
Notescontain additionalinformationimportantto a procedure
and will be found within theregulartextbodyof thismanual.
These safety warnings cannot eliminate the hazards that they
indicate. Common sense and strict compliancewith the special
instructionswhileperforming theaction or serviceareessentialto
preventingaccidents.
Four commonly used safety symbols accompany the DANGER,
WARNINGand CAUTIONblocks. The type of information each
indicatesis asfollows:
,_This symbol points out important safety
information that, if not followed, could
endanger personal safety and/or property of
others.
This symbol points out potential explosion
hazard.
i/_This symbol points out potential fire hazard.
i/_This symbol points out potential electrical
shock hazard.
GENERAL HAZARDS
•Neveroperatein an enclosedareaor indoors.
•For safety reasons, the manufacturer recommends that the
maintenanceof this equipmentis carried out by an Authorized
Dealer.Inspectthe generatorregularly,and contactthe nearest
AuthorizedDealerfor parts needingrepairor replacement.
•Operategeneratoronly on levelsurfacesandwhereit will notbe
exposedto excessivemoisture,dirt, dust or corrosivevapors.
•Keep hands, feet, clothing, etc., away from drive belts, fans,
and othermoving parts. Neverremoveany fan guardor shield
whilethe unit isoperating.
•Certain parts of the generator get extremely hot during
operation. Keep clear of the generator until it has cooled to
avoidsevereburns.
•Do NOToperategeneratorinthe rain.
•Do not alter the construction of the generator or change
controlswhich might createan unsafeoperatingcondition.
•Never start or stop the unit with electrical loads connected
to receptaclesAND with connecteddevicesturned ON. Start
the engine and let it stabilize before connecting electrical
loads. Disconnectall electricalloads beforeshutting downthe
generator.
•Do notinsert objectsthrough unit's cooling slots.
•When working on this equipment, remain alert at all times.
Never work on the equipment when physically or mentally
fatigued.

*Neverusethe generatoror anyof its parts as a step. Stepping
on the unit can stress and break parts, and may result in
dangerousoperating conditions from leakingexhaust gases,
fuel leakage,oil leakage,etc.
*On electricstart models,disconnectthe POSITIVE(+) battery
cable from the engine starter ORthe NEGATIVE(-) battery
cable from the battery terminal, whichever is easier, before
transportingthe generator.
NOTE:
This generatoris equippedwith aspark arrestor muffler. The
spark arrestor must be maintained in effective working order
by the owner/ operator. In the State of California, a spark
arrestor is required by law (Section 4442 of the California
PublicResourcesCode).Otherstates may havesimilar laws.
Federal lawsapply on federallands.
EXHAUST &LOCATIONHAZARDS
• Never operate in an enclosed areaor indoors!NEVERuse in
the home,or in partlyenclosedareassuchas garages, even
if doors and windowsare open! ONLYuse outdoors and far
fromopenwindows,doors, vents,andin anareathatwill not
accumulatedeadly exhaust.
Using a generator indoors CAN KiLL YOU iN MINUTES.
Generator exhaust contains carbon monoxide. This is
apoison you cannot see or smell,
NEVER use insideahome
or garage, EVEN IF doors
and windows are open.
Only use OUTSIDE and
far away from windows,
doors, and vents.
*The engine exhaustfumes contain carbon monoxide, which
can you cannot see or smell. This poisonous gas, if breathed
in sufficient concentrations, can cause unconsciousness or
evendeath.
*Adequate, unobstructed flow of cooling and ventilating air
is critical to correct generator operation. Do not alter the
installation or permit even partial blockage of ventilation
provisions, as this can seriously affect safe operationof the
generator.ThegeneratorMUSTbeoperatedoutdoors.
*This exhaustsystemmust be properlymaintained.Do nothing
that mightrendertheexhaustsystemunsafeorinnoncompliance
with any localcodes and/orstandards.
*Alwaysusea batteryoperatedcarbonmonoxidealarmindoors,
installedaccordingto themanufacturersinstructions.
*If you start to feet sick, dizzy,or weak after the generatorhas
beenrunning,moveto fresh air IMMEDIATELYSeea doctor,as
you couldhavecarbonmonoxidepoisoning.
ELECTRICALHAZARDS
*The generator produces dangerously high voltage when in
operation.Avoidcontactwith barewires,terminals,connections,
etc., while the unit is running,even on equipmentconnected
to the generator. Ensureall appropriate covers, guards and
barriersarein placebeforeoperatingthegenerator.
*Never handle any kind of electrical cord or device while
standinginwater,while barefootorwhile handsor feet arewet.
DANGEROUSELECTRICALSHOCKMAYRESULT.
*TheNationalElectricCode(NEC)requirestheframe andexternal
electrically conductive parts of the generator be properly
connectedto an approvedearthground.Local electricalcodes
may also require proper grounding of the generator.Consult
with a localelectricianfor groundingrequirementsin thearea.
*Use a ground fault circuit interrupter in any damp or highly
conductivearea(such as metaldecking or steelwork).
*Do not useworn, bare,frayed or otherwisedamagedelectrical
cord setswith the generator.
*Beforeperforminganymaintenanceonthegenerator,disconnect
the enginestarting battery (if equipped)to prevent accidental
start up. Disconnectthe cablefrom the batterypost indicated
by a NEGATIVE,NEGor (-) first. Reconnectthat cable last.
*In caseof accidentcausedby electricshock, immediatelyshut
down the source of electrical power. If this is not possible,
attempt to free the victim from the live conductor. AVOID
DIRECTCONTACTWITH THEVICTIM. Use a non-conducting
implement,such asa rope or board,to freethevictim from the
live conductor.If the victim is unconscious,applyfirst aid and
getimmediatemedical help.
FIREHAZARDS
•GasolineishighlyFLAMMABLEand itsvaporsare EXPLOSIVE.
Do not permitsmoking,open flames, sparksor heat in the
vicinitywhilehandlinggasoline.
•Neveraddfuel whileunit isrunning or hot. Allow engineto cool
completelybeforeaddingfuel.
• Never fill fuel tankindoors, Comply with all laws regulating
storageand handlingof gasoline.
•Do not overfill the fuel tank. Always allow roomfor fuel
expansion. If tank is over=filled,fuel can overflow onto a hot
engineandcauseFIREor an EXPLOSION.Neverstoregenerator
with fuel in tank where gasolinevapors might reachan open
flame, spark or pilot light (as on a furnace, water heateror
clothes dryer). FIREor EXPLOSIONmay result. Allow unit to
cool entirelybeforestorage.
• Wipe up any fuel or oil spills immediately.Ensure that no
combustiblematerialsareleft on or nearthegenerator.Keepthe
areasurroundingthe generatorcleanandfree from debrisand
keepa clearanceof five (5) feet on all side to allow for proper
ventilationofthe generator.

*Do notinsert objectsthrough unit's cooling slots.
* Do not operatethe generatorif connected electrical devices
overheat,if electricaloutputislost, if engineor generatorsparks
or ifflames or smokeare observedwhileunit is running.
*Keepafire extinguishernearthe generatoratall times.
STAtVDARDS/#DEX
Intheabsenceof pertinentstandards,codes,regulationsandtaws,
the publishedinformationlistedbelowmay be usedas a guideline
foroperationofthis equipment.Alwaysreferencethelatestrevision
availablefor the standardslisted.
1. NFPANo. 70, NFPAHANDBOOKOF NATIONALELECTRIC
CODE.
2. Article X, NATIONALBUILDINGCODE,available from the
American InsuranceAssociation, 85 John Street, New York,
N.Y 10038.
3. AGRICULTURALWIRINGHANDBOOK,availablefrom the Food
and EnergyCouncil, 909 UniversityAvenue, Columbia, MO
65201.
4. ASAE EP-3634, INSTALLATIONAND MAINTENANCEOF
FARMSTANDBYELECTRICALSYSTEMS,availablefrom the
AmericanSocietyof AgriculturalEngineers,2950 NilesRoad,
St. Joseph,MI 49085.
MODELNO:
SERIALNO:
UnitIBLocation
DATA
DECAL
CALIFORNIAPROPOSITION65 WARNING
Engineexhaustand someof its constituentsareknown
to theStateof Californiato causecancer,birth defects
andotherreproductiveharm.
CALIFORNIAPROPOSITION65 WARNING
This productcontainsor emitschemicalsknown tothe
Stateof Californiato causecancer,birth defectsand
otherreproductiveharm.

1.1 UNPACKING
•Removeall packagingmaterial.
• Removeseparateaccessorybox.
• Removethe generatorfrom carton.
1.1.1 ACCESSORYBOX
Checkall contents.If anyparts aremissing or damaged,locatean
authorizeddealerat 1-888-436-3722.
e
e
e
1 - Owner's Manual • 1 - Handle Assembly
1 - Liter Oil SAE 30 • 1 - Frame Foot
2 - Never-Flat Wheels • 1 - Battery Charger (electric
start only)
1 - Hardware Bag (containing the following):
• 2-Rubber Feet • 2-M8 Bolt (Long)
• 2-1/2" AxlePins • 2-M8 Bolts (Short)
• 2-Cotter Pins • 2-M8 Acorn Nut
• 2-1/2" FlatWashers • 4-Hex FlangedM8 Nuts
• 2-Short Bolts • 2-Lock Washers
• 2-FlangeNuts (electricstart only)
1.2 ASSEMBLY
Thegeneratorrequiressome assemblypriorto usingit. If problems
arise when assemblingthe generator,pleasecall the Generator
Hetplineat 1-888-77LOWES.
1.2.1 ASSEMBLINGTHEACCESSORYKIT
The wheels are designed into the unit to greatly improve the
portability ofthe generator.
You will needthe following tools to properlyinstall the accessory
kit.
• NeedleNosePliers
• Ratchetand a 13mm (1/2") socket
• 13mm (1/2") boxwrench NOTE:
The wheels are not intendedfor over-the-road use.
1. Refer to Figure 1 and install the Wheels as follows:
• Slidethe AxlePinsthroughthe Wheel,1/2" FlatWasher,and Wheel
Bracketon the frame.
• Insertthe CotterPinthroughthe AxlePinthen bendthetabs (ofthe
OotterPins) outward to lock into place.
2. Refer to Figure 1 and install the Frame Foot and Rubber
Bumpers as shown.
• Slidethe RubberBumperstuds throughthe FrameFootthen install
the LockingFlangeNuts.
• Slidethe HexHeadBoltsthrough the holes in the FrameRail.
• Slide the Frame Foot onto the Hex Head Bolts then install the
LockingFlangeNuts.
3. Refer to Figure 1 and install the Handle as shown.
• Slidethe long Bolts through the HandleBracketand Handle,then
installthe HexNuts.
Figure 1 - Wheel &Handle Assembly
2X i/£ _ FLAT
FRANE WASHER
COTTER
PIN
N8
NUT
AXLE PIN
1.2.2 BATTERYCABLECONNECTION(ELECTR/CSTART
ONLY)_
The unit has been deliberatelyshipped with the battery cables
disconnected.
Toconnectthe battery(seeFigure13 for connectiondetails):
1. Cut off cable ties securing battery cables and remove red
coversfrom batteryterminals.
2. First,connecttheredcableto thepositive(+) batteryterminal
with the bolt, lock washer andnut supplied.
3. Connectthe black cable to the negative(-) batteryterminal
with the bolt, lock washer andnut supplied.
4. Makesure all connectionsare secure.Slidethe rubber boots
overtheterminalsand connectionhardware.
NOTE:
If the battery is unable to start the engine,chargeit with the
12V chargerincludedinthe accessory box(seethe "Charginga
Battery" section for details).
2.1 KNOWTHEGENERATOR
Read the Owner'sManual and Safety Rules before operating
this generator.
Compare the generator to Figures 2 through 4 to become
familiarizedwith thelocationsofvariouscontrolsandadjustments.
Savethis manualfor future reference.
1. 120 VoltAC,20 Amp, DuplexReceptacle-Supplieselectrical
powerfor theoperationof 120VoltAC,20 Amp,single-phase,
60 Hzelectricallighting,appliance,tool and motor loads.
2. 120/240 Volt AC, 30 Amp LockingReceptacle -Supplies
electricalpowerfor the operationof 120 and/or240 VoltAC,
30 Amp, single-phase,60 Hz, electrical lighting, appliance,
tool andmotor loads.
3. Circuit Breakers(AC)-Eachreceptacleis providedwith a
push-to-reset circuit breakerto protectthe generatoragainst
electricaloverload.
4. Oil Drain- Useto drainengineoil.
5. AirFilter - Filtersintakeair as it isdrawn intothe engine.

6, ChokeKnob- Usedwhen startinga coldengine.
7, FuelTank- SeegeneratorSpecificationsfor tank capacity.
8, GroundingLug- Groundthe generatorto an approvedearth
groundhere.See"GroundingtheGenerator"for details.
g, Run/StopSwitch - Controls the operationof the generator
(pull start models).
CA,Start Switch - Used to start engine from the starter motor
(electricstart modelsonly).
10, Muffler -Quietsthe engine.
Figure2 - Centre/Panel
Figure3 - Generator Controls
11. Handle - Pivot and retract for storage. Press the spring-
loadedbuttonto move handles.
12, GasCap- Fuelfill location.
13. FuelGauge- Showsfuel levelin tank.
14. Oil Fill - Add oil here.
15, Recoil Starter - Useto start enginemanually.
16. FuelShut Off - Valvebetweenfueltank and carburetor.
17. Battery Charger Input - This receptacleallowsthe capability
to recharge the 12 volt DO storage battery provided with
the 12 Volt Adaptor Plug Chargerwhich is included in the
Accessory Box. Located behindthe battery chargerinput is
a 1.50 Amp in-line fuse which is inside the control panelto
protectthe battery(electricstart modelsonly).
18. Battery - Powersthe electric starter (electric start models
only).
lg. Hourmeter- Trackshoursof operation.
Figure 4- Generator Controls

2.2 HOURMETER
The Hourmeter tracks hours of operation for scheduled
maintenance:
Therewill be a"CHGOIL"messageevery100 hours.Themessage
will flash one hour before and one hour after each 100 hour
interval,providinga two hourwindow to perform service.
This messagewill actuallybeginflashing at 99 hoursand disable
itselfat 101 hoursagain,providingatwo hourwindow to perform
the service.
Every200 hoursthe "SVC"icon on the lower left hand cornerof
the display will flash. Themessagewill flash one hourbeforeand
onehourafter each200 hourintervalprovidingatwo hourwindow
to perform service.
Whenthe hour meter is in the FlashAlert mode,the maintenance
message will always alternate with elapsedtime in hours and
tenths. The hours wilt flash four times, then alternatewith the
maintenancemessagefourtimes untilthe meter resetsitself.
• 100 hours- CHGOIL-- Oil ChangeInterval(Every100 hrs)
Note:
The hour glassgraphicwill flash on and off when the engine
is running.This signifiesthat the meter is tracking hoursof
operation.
Figure 5-Hourmeter
I!oooo.oq
i i
HOURGLASS RESETBUTTON
GRAPHIC (IF EQUIPPED)
2.3 CORDSETSANDCONNECTIONPLUGS
2.3.1 120V4C,20 AMP,DUPLEXRECEPTACLE
This is a 120 Voltoutlet protectedagainst overloadby a 20 Amp
push-to-resetcircuit breaker(Figure6). Useeachsocketto power
120 VoltAC, singlephase,60 Hzelectricalloadsrequiringup to a
combined 2400 watts (2.4 kW) or 20 Amps of current.Use only
high quality,welt-insulated,3-wire grounded cord sets ratedfor
125 Volts at20 Amps (or greater).
Keep extensioncords as short as possible,preferably less than
15 feet long, to preventvoltage drop and possibleoverheatingof
wires.
Figure 6-120 Volt AC, 20 Amp, Duplex Receptacle
D
2.3.2 120/240 V4C,30 AMPRECEPTACLE
Use a NEMA L14-30 plug with this receptacle (rotate to lock/
unlock). Connecta suitable4-wire groundedcord set to the plug
andto thedesiredtoad.Thecordset shouldbe ratedfor 250 Volts
ACat 30 Amps (or greater)(Figure7).
Figure 7 -120/240 VAC, 30 Amp Receptacle
120V/240V
30A
Use this receptacleto operate120 Volt AC, 60 Hz,single phase
loadsrequiringup to 3600 watts (3.6kW) of powerat30 Amps or
240 VoltAC,60 Hz,singlephaseloads requiringup to 7200 watts
(7.2 kW) of powerat 30 Amps.Theoutlet is protectedby two 30
Amp push-to-resetcircuit breakers.
2.4 HOWTOUSETHEGENERATOR
If there are any problems operatingthe generator,pleasecall the
generatorhetplineat 1-888-436-3722.
Using agenerator indoors CAN KILL YOU iN MINUTES.
Generator exhaust contains carbon monoxide. This is
apoison you cannot see or smell
NEVER use inside ahome
or garage, EVEN IF doors
and windows are open.
Only use OUTSIDE and
far away from windows,
doors, and vents.

2.4.1 GROUNDINGTHEGENERATOR
The National Electrical Code requires that the frame and
external electrically conductiveparts of this generator be
properlyconnectedto an approvedearth ground (Figure8).
Local electrical codes may also require proper grounding of the
unit. Forthat purpose, connectinga No. 10 AWG(AmericanWire
Gauge) stranded copper wire to the grounding lug and to an
earth-driven copper or brass grounding rod (electrode) provides
adequateprotectionagainstelectricalshock. However,localcodes
may vary widely. Consultwith a localelectricianfor grounding
requirementsin the area.
Figure8 - Groundingthe Generator
GROL_
LUG
Proper groundingof the generatorwill help preventelectrical
shockin the event of a ground fault condition in the generator
or in connectedelectrical devices. Proper grounding also helps
dissipate static electricity, which often builds up in ungrounded
devices.
2.4.2 CONNECTINGELECTR/CALLOADS
DONOTconnect240 Volt loadsto 120 Volt receptacles.DONOT
connect 3-phaseloads to the generator.DONOTconnect 50 Hz
loadsto thegenerator.
•Let engine stabilize and warm up for a few minutes after
starting.
•Plug in and turn on the desired 120 or 240 Volt AO, single
phase,60 Hzelectricalloads.
•Add up the ratedwatts (or amps) of all loadsto be connected
at onetime. This total should not be greaterthan (a) the rated
wattage/amperagecapacity of the generator or (b) circuit
breakerratingof thereceptaclesupplyingthe power.See"Don't
Overloadthe Generator".
2.5 DON'TOVERLOADTHEGENERATOR
Overloadinga generatorin excess of its ratedwattage capacity
can result in damageto the generatorandto connectedelectrical
devices.Observethefollowing to preventoverloadingthe unit:
•Addupthetotal wattageofall electricaldevicesto be connected
at one time. This total should NOT be greater than the
generator'swattagecapacity.
•The ratedwattageof lights can betaken from light bulbs. The
ratedwattageof tools, appliancesand motors can usually be
foundon a datalabelor decalaffixedto the device.
•If the appliance,tool or motor does not give wattage,multiply
voltstimes ampereratingto determinewatts (voltsx amps =
watts).
•Some electric motors, such as induction types, require about
threetimes morewatts of powerfor startingthan for running.
This surge of power lasts only a few seconds when starting
suchmotors. Makesureto allowfor high startingwattagewhen
selectingelectricaldevicesto connectto the generator:
1. Figurethe watts neededto start the largestmotor.
2. Add to that figure the running watts of all other connected
loads.
TheWattageReferenceGuideis providedto assist in determining
how many itemsthegeneratorcan operateatonetime.
NOTE:
All figures are approximate. See data label on appliance for
wattage requirements.
2.6 WATTAGEREFERENCEGUIDE
Device................................... RunningWatts
*AirConditioner(12,000Btu).......................... 1700
*AirConditioner(24,000Btu).......................... 3800
*AirConditioner(40,000Btu).......................... 6000
BatteryCharger(20Amp).............................. 500
BeltSander(3").................................... 1000
ChainSaw........................................ 1200
CircularSaw(6-1/2")........................... 800to 1000
*ClothesDryer(Electric)............................. 5750
*ClothesDryer(Gas)................................. 700
*ClothesWasher................................... 1150
CoffeeMaker...................................... 1750
*Compressor(1 HP)................................. 2000
*Compressor(3/4HP)............................... 1800
*Compressor(1/2HP)............................... 1400
CurlingIron......................................... 700
*Dehumidifier....................................... 650
DiscSander(9").................................... 1200
EdgeTrimmer....................................... 500
ElectricBlanket...................................... 400
ElectricNailGun.................................... 1200
ElectricRange(perelement)........................... 1500
ElectricSkillet...................................... 1250
*Freezer............................................ 700
*FurnaceFan(3/5HP)................................ 875
*GarageDoorOpener............................ 500to 750
HairDryer......................................... 1200
HandDrill.................................... 250to 1100
HedgeTrimmer...................................... 450
ImpactWrench...................................... 500
Iron.............................................. 1200
*JetPump......................................... 800
LawnMower....................................... 1200
LightBulb.......................................... 100
MicrowaveOven............................... 700to 1000
*MilkCooler....................................... 1100
OilBurneronFurnace................................. 300
"7

OilFiredSpaceHeater(140,000 Btu) ..................... 400
OilFiredSpaceHeater(85,000 Btu) ...................... 225
OilFiredSpaceHeater(30,000 Btu) ...................... 150
*Paint Sprayer,Airless (1/3 HP) ......................... 600
PaintSprayer,Airless (handheld)......................... 150
Radio......................................... 50 to 200
*Refrigerator........................................ 700
SlowCooker........................................ 200
*SubmersiblePump (1-1/2 HP) ........................ 2800
*SubmersiblePump (1 HP) ........................... 2000
*Submersible Pump(1/2 HP).......................... 1500
*Sump Pump................................. 800 to 1050
*Table Saw(10") ............................. 1750 to 2000
Television..................................... 200to 500
Toaster..................................... 1000 to 1650
WeedTrimmer ...................................... 500
* Allow 3 times the listedwatts for startingthese devices.
2.7 BEFORESTARTINGTHEGENERATOR
Priorto operatingthe generator,engineoil and gasolinewill need
to be added,asfollows:
2,7,1 IIL #/tVGENG/NEO/L
All oil should meet minimum American PetroleumInstitute (API)
Service Class SJ, SL or better.Use no special additives. Select
the oil's viscosity grade according to the expected operating
temperature(also seechart).
•Above40° F,useSAE30
•Below40° Fand downto 10° F,use10W-30
•Below10° F,usesynthetic5W-30
mEm
°F =20 =10 O 10 20 32 40 60 80 1OO
oc4'0 -2'o -io oio 2'o 3'0 40
Temperature Range of Expected Use
_,CAUTJON!
,_Any attempt to crank or start the engine
before it has been properly serviced with the
recommended oil may result in an engine
failure.
•Placegeneratoron a levelsurface (not to exceed15° in any
direction).
•Cleanareaaroundoil fill andremoveoil fill cap.
•Slowlyfill enginewith oil untilthedipstick readsfull. Stopfilling
occasionallyto checkoil level.
•Installdipstick andfingertighten securely.
•Checkengineoil levelbeforestarting eachtime thereafter.
2.7,2 IIDO/NGGASOL/NE
Never fill fuel tank indoors. Avoid spilling
gasoline on hot engine. Allow engine to cool
entirely before adding fuel. Never fill fuel tank
when engine is running or hot. DO NOT light
a cigarette or smoke when filling the fuel tank.
Gasoline is highly flammable and its vapors are
explosive.
Do not overfill the fuel tank. Always leave room
for fuel expansion, if the fuel tank is overfiJJed,
fuel can over flow onto a hot engine and cause
fire or an explosion. Wipe up any spilled fuel
immediately.
•Use regularUNLEADEDgasolinewith the generatorengine.Do
not usepremiumgasoline.Do notmix oil with gasoline.
•Cleanareaaroundfuelfill cap, removecap.
•Slowly addunleadedregulargasolineto fueltank. Fillto bottom
of screenfilter.Becarefulnottooverfill (Figure9).
•Installfuelcap andwipe up any spilledgasoline.
IMPORTANT."Itis importantto preventgum depositsfrom forming
in fuel system parts such as the carburetor,fuel hose or tank
during storage. Alcohol-blendedfuels (called gasohol, ethanol
or methanol)can attract moisture, which leadsto separationand
formationof acids duringstorage.Acidic gascandamagethefuel
system of an enginewhile in storage.Toavoid engineproblems,
the fuel system should be emptiedbefore storage of 30 days or
longer.Seethe "Storage"section. Neveruseengineor carburetor
cleaner products in the fuel tank as permanent damage may
occur.
Figure9 - Fuel Tank
FuelTank
T
Fuel/Do NOTFillAboveLip
2.8 STARTINGPULLSTARTENGINES
Never start or stop engine with electrical
devices plugged into the receptacles AND
devices turned on.
•Unplug all electrical loads from the unit's receptaclesbefore
startingthe engine.
•Make surethe unit is in a levelposition (notto exceed15° in
anydirection).
•OPENthe FuelShut-offValve(Figure10).

•TurnengineRUN/STOPswitch to ONposition(Figure11).
•Slideenginechoketo the LEFTto FULLCHOKEposition (Figure
12).
•Tostart engine,firmly graspthe recoil handleand pull slowly
untilincreasedresistanceis felt. Puttrapidlyup and away.
•Whenenginestarts, move choke knobto 1/2-CHOKEposition
until engineruns smoothly and thenfully into RUNposition.If
engine falters, move choke back out to 1/2-CHOKEposition
untilengineruns smoothly andthento RUNposition.
NOTE:
if enginefires, but does notcontinueto run,movechokelever
to FULLCHOKEand repeatstartinginstructions.
Figure 10 - Fuel Shut-off Valve
FUEL 3HUTOFF
Figure 11 -Engine ON/OFF Switch
ENGINE ON/OFF SWITCH
(PULL START ENGINES ONLY)
\
=11
Figure 12 - Choke Position
CHOKELEVER
LEFT= CHOKE--
RIGHT= RUN
IMPORTANT:Donotoverloadthe generator.Also, do notoverload
individual panel receptacles.These outlets are protectedagainst
overload with push-to-reset-type circuit breakers. If amperage
ratingof any circuit breakeris exceeded,that breakeropens and
electricaloutputto that receptacleis lost.Read"Don't Overloadthe
Generator"carefully.
2.g STARTINGELECTRICSTARTENGINES
z_Never start or stop engine with electrical
devices plugged into the receptacles AND
devices turned on.
•Unplug all electrical loads from the unit's receptaclesbefore
startingthe engine.
•Make surethe unit is in a levelposition (notto exceed15° in
anydirection).
•Openthefuel shut-off valve (Figures10).
•Move engine CHOKEknob outward to FULLCHOKEposition
(Figure12).
•Tostart engine,pressandhold theStart/Run/Stopswitch in the
"Start" position (Figure10). Theenginewill crankand attempt
to start. Whenthe enginestarts, releasethe switch to the run
position.
•When the engine starts, move choke knob to "1/2 Choke"
position untilthe engineruns smoothly and thenfully into the
"Run" position. If enginefalters, move chokeknob back outto
"1/2 Choke"position until the engine runs smoothly and then
to "Run" position.
•This generatoris also equippedwith a manual recoil starter
which may be usedif the batteryis discharged.
NOTE:
The switch must be in the RUN position. Use one of the
generator's receptacle outlets along with the includedbattery
chargerto chargethe battery whilethe generator is running.
•Tostart manually,firmly graspthe recoilhandleand pull slowly
until increasedresistanceis felt. Pull rapidly up and away to
start engine.Thenfollow thesame chokesequence.

NOTE: NOTE:
if enginefires, but doesnot continueto run,movechokelever
to FULLCHOKEand repeatstartinginstructions.
IMPORTANT:Donotoverloadthe generator.Also, do not overload
individual panel receptacles.These outlets are protectedagainst
overload with push-to-reset-type circuit breakers. If amperage
rating of any circuit breakeris exceeded,that breakeropensand
electricaloutputtothat receptacleislost. Read"Don't Overloadthe
Generator"carefully.
2.10STOPPINGTHEENGINE
• Shutoff all loads,thenunplugtheelectricalloadsfrom generator
panelreceptacles.Neverstart or stop theenginewith electrical
devicespluggedin andturnedon.
• Let engine run at no-load for several minutes to stabilizethe
internaltemperaturesof engineandgenerator.
• Move Run/Stopswitch to OFFposition.
• Closefuelvalve.
2.11LOWOiLLEVELSHUTDOWNSYSTEM
Theengineis equippedwith a low oil levelsensorthat shutsdown
the engineautomaticallywhenthe oil leveldropsbelowa specified
level. If the engine shuts down by itself and the fuel tank has
enoughgasoline,checkengineoil level.
2.11.1 SENSINGLOWOILLEVEL
If the system senses a low oil levelduring operation,the engine
shuts down. The enginewill not run untilthe oil has beenrefilled
to the properlevel.
2.12CHARGINGTHEBATTERY(ELECTRICSTART
UNITSONLY)
Storage batteries give off explosive hydrogen
gas while recharging. An explosive mixture will
remain around the battery for a long time after
it has been charged. The slightest spark can
ignite the hydrogen and cause an explosion.
Such an explosion can shatter the battery and
cause blindness or other serious injury.
,_Do not permit smoking, open flame, sparks
or any other source of heat around a battery.
Wear protective goggles, rubber apron and
rubber gloves when working around a battery.
Battery electrolyte fluid is an extremely
corrosive sulfuric acid solution that can cause
severe burns, if spill occurs flush area with
clear water immediately.
Thebattery shipped withthe generatorhasbeen fully charged.
A battery may lose some of its charge when not in use for
prolongedperiodsof time. If the battery is unable to crank the
engine, plugin the 12V chargerincludedin the accessory box
(seesection"Chargingthe Battery").RUNNINGTHEGENERATOR
DOESNOTCHARGETHEBATTERY.
Usebatterychargerplugto keepthebatterychargedandreadyfor
use. Batterychargingshouldbe done in a dry location.
1. Plugchargerinto "BatteryChargerInput" jack, locatedon the
control panel.Plugwall receptacleend of the batterycharger
into a 120 VoltACwall outlet (Figure13).
2. Unplugbatterychargerfrom wall outlet andcontrol paneljack
whengeneratoris goingto be in use.
NOTE:
Do not use the battery chargerfor more than 48 hours at one
charge.
Figure 13 -Battery Charger Jack
BATTERY
CHARGER
INPUT
3.1 MAINTENANCESCHEDULE
Follow the calendar intervals. More frequent service is required
whenoperatingin adverseconditionsnotedbelow.
CheckOil Level
ChangeOil
CheckValveClearance
ServiceAir Filter
ReplaceSparkPlug
At EachUse
*Every 100 hoursor EverySeason
***Every Season
** Every200 hoursor EverySeason
EverySeason
:i: Changeoil after first 30 hours of operationthen every season.
* Changeoiland oilfilter every monthwhen operatingunderheavyload or in high
temperatures.
** Cleanmore often under dirty or dusty operatingconditions. Replaceairfilter
parts if they cannot be adequatelycleaned.
*** Check valve clearance and adjust if necessary after first 50 hours of
operationand every 100 hours thereafter.
1o

3.2 PRODUCTSPECiFiCATiONS
3.2.1 GENERATORSPEC/F/CAT/ONS
RatedPower........................................................................... 7.5 kW**
SurgePower........................................................................... 9.375 kW
RatedACVoltage...................................................................... 120/240
RatedMax AC Load
Current@ 240V........................................................... 31.25 Amps**
Current@ 120V............................................................. 62.5 Amps**
RatedFrequency.................................................... 60 Hz@ 3600 RPM
Phase................................................................................ SinglePhase
** Maximumwattageandcurrentaresubjectto,andlimitedby,suchfactors
asfuelBtucontent,ambienttemperature,altitude,enginecondition,etc..
Maximumpowerdecreasesabout3.5%for each1,000feetabovesealevel;
andwillalsodecreaseabout1%for each6° C(10° F)above16° C(60° F)
ambienttemperature.
3.2.2 ENG/NESPECIFICATIONS
Displacement............................................................................... 420cc
SparkPlugType................................ ChampionN9YCor NHSPLDF7TC
SparkPlug PartNo........................................................... 0G84420101
SparkPlug Gap............................................... 0.030 inch or (0.76 mm)
GasolineCapacity............................................................ 8 U.S.gallons
OilType.................................... SeeChart in "AddingEngineOil"Section
OilCapacity.......................................................... 1.0 Liters (1.06 Qts.)
RunTime (50%Load)..............................................................12 Hours
ClassI1EmissionCertified
3.2.3 EMISS/ONS/NFORMATiON
The EnvironmentalProtection Agency (EPA) requires that this
generatorcomply with exhaustemission standards. The engine
used in this generator is certified to meet the applicable EPA
emission levels. It is important to follow the maintenance
specifications providedin this manualsto ensurethat the engine
complies with the applicableemission standardsfor the duration
of theengine'slife. Theemissioncontrol system onthis generator
consists ofthe following:
* Air Induction system * Ignition System
IntakePipe/Manifold - SparkPlug
Air Cleaner _ IgnitionCoil
* Exhaust System * Fuel System
Exhaustmanifold _ Carburetor
Muffler
The Emissions CompliancePeriod referredto on the Emissions
Compliance Label indicates the number of operating hours
for which the engine has been shown to meet EPA emission
requirements.
3.3 GENERALRECOMMENDATIONS
Thewarrantyofthe generatordoesnotcover itemsthathavebeen
subjectedto operatorabuse or negligence.To receive full value
from the warranty, the operatormust maintain the generatoras
instructed inthis manual.
Some adjustmentswill needto be made periodicallyto properly
maintainthegenerator.
All adjustmentsin the Maintenancesection of this manualshould
be madeatleastonceeachseason.Followthe requirementsin the
"MaintenanceSchedule".
NOTE:
Once a year replacethe sparkplug and replacethe air filter.
Anew spark plug and clean air filter assure properfuel-air
mixture and helpthe enginerunbetter and last longer.
3.3.1 GENERATORMA/NTENANCE
Generatormaintenanceconsists of keepingthe unit cleanand dry.
Operateand storethe unitin a cleandry environmentwhereit will
not be exposedto excessivedust, dirt, moistureor any corrosive
vapors. Cooling air slots in the generator must not become
cloggedwith snow, leaves,or anyotherforeign material.
Checkthe cleanlinessof the generatorfrequentlyandcleanwhen
dust, dirt, oil, moistureor otherforeignsubstancesarevisible on
its exteriorsurface.
A.CAUTION!
_h Never insert any object or tool through the air
cooling slots, even if the engine is not running.
NOTE:
DONOTuse a garden hoseto cleangenerator.Water canenter
the enginefuel systemand causeproblems.In addition, ifwater
entersthe generatorthrough coolingair slots, some water will
be retainedinvoidsand crevicesof therotorand stator winding
insulation.Water and dirt buildupon the generator internal
windingswill eventually decrease the insulationresistanceof
these windings.
3.3.2 TOCLEANTHEGENERATOR
* Usea dampcloth to wipe exteriorsurfaces clean.
*A soft, bristle brush may be usedto loosencaked on dirt, oil,
etc.
*A vacuumcleanermay beusedto pick up loosedirt anddebris.
*Low pressure air (not to exceed 25 psi) may be used to
blow away dirt. Inspect cooling air slots and openings
on the generator.These openings must be kept clean and
unobstructed.
3.3.3 ENG/NEMAINTENANCE
//_When working on the generator, always
disconnect negative cable from battery. Also
disconnect spark plug wire from spark plug and
keep wire away from spark plug.
3.3.4 CHECK/NGOILLEVEL
Seethe "BeforeStartingthe Generator"sectionfor informationon
checkingthe oil level.Theoil levelshouldbe checkedbeforeeach
use, or at least every eight hours of operation.Keepthe oil level
maintained.
11

3.3.5 CHANGINGTHEOIL
Changethe oil after the first 30 hours of operation. Changethe
oil every 100 hours or every season thereafter. If running this
unit under dirty or dusty conditions, or in extremelyhot weather,
changethe oil moreoften.
CAUTION!
,l_ Hot oil may cause burns. Allow engine to
cool before draining oil. Avoid prolonged
or repeated skin exposure with used oil.
Thoroughly wash exposed areas with soap.
Usethe following instructionsto changethe oil afterthe engine
coolsdown:
• Cleanareaaroundoil drain plug.
•Removeoil drain plug from engine and oil fill plug to drain oil
completelyintoa suitablecontainer.
•When oil has completely drained, install oil drain plug and
tighten securely.
•Filloil sump with recommendedoil. (See"Before Starting the
Generator"for oil recommendations).
•Wipeup anyspilledoil.
•Disposeof usedoil at a propercollectioncenter.
3.3.6 REPLACINGTHESPARKPLUG
SeeEngineSpecificationsfor recommendedspark plug. Replace
the plug once eachyear.This will helpthe enginestart easierand
run better.
1. Stopthe engineand pull the spark plug wire off of the spark
plug.
2. Cleanthe areaaroundthe spark plug and removeit from the
cylinder head.
3. Setthe spark plug'sgap to 0.70-0.80 mm (0.028-0.031 in.).
Installthe correctly gapped spark plug into the cylinder head
(Figure14). Figure 14 -Spark Plug Gap
_,CAUTION!
,_The NEGATIVE battery terminal should:
1. Always beDISCONNECTEDFIRST.
2. Alwaysbe CONNECTEDLAST.
Figure 15 - Battery Connections
3.4 SERVICEAIRCLEANER
The engine will not run properly and may be damagedif using
a dirty air cleaner. Cleanor replacethe air cleaner paper filter
oncea year.Cleanor replacemore often if operatingunderdusty
conditions(Figure16). Theair filter part numberis 0G84420151.
Toclean or replacepaperair filter:
•Removeair cleanercover andremove paperfilter.
•Cleanpaperfilter by tapping it gently on a solid surface. If the
filter is too dirty, replaceit with a newone. Disposeof the old
filter properly.
•Cleanair cleanercover,theninsert newpaperfilter intothe base
ofthe air cleaner.Re-installair cleanercover.
Figure 15 -Air Filter
3.3.7 BATTERYREPLACEMENT
NOTE:
The battery shippedwiththe generator hasbeenfully charged.
Abattery may lose some of its chargewhen net in use for
prolongedperiodsoftime. if the batteryis unableto crankthe
engine,plugin the 12V chargerincludedin the accessory box
(seetheCharginga Batterysection).RUNNINGTHEGENERATOR
DOESNOTCHARGETHE BATTERY.The part numberfor this
batteryis 069449.
12
CLIf::::>

NOTE:
Toorder a new air filter, pleasecontactthe nearestauthorized
servicecenterat 1-800-333-1322.
3.5 VALVECLEARANCE
* Intake-- 0.15 _ 0.02mm (cold), (0.006" _ 0.0008" inches)
,Exhaust-- 0.20 _ 0.02mm (cold) (0.008" _ 0.0008" inches)
After the first 50 hours of operation, checkthe valve clearance
in the engine and adjust if necessary.
Important: If feelinguncomfortableaboutdoing this procedureor
theproper tools are not available,pleasetake the generatorto the
nearestservicecenterto havethevalveclearanceadjusted.This is
a very importantstepto ensurelongestlifefor theengine.
3.6 GENERAL
Thegeneratorshould be started at least once every 30 days and
be allowedto run at least 30 minutes. If this cannot be done and
the unit must be stored for morethan 30 days, use thefollowing
informationas a guideto prepareitfor storage.
NEVER store engine with fuel in tank indoors
or in enclosed, poorly ventilated areas where
fumes may reach an open flame, spark or pilot
light as on a furnace, water heater, clothes dryer
or other gas appliance.
AIIow unit to cool entirely before storage.
3.7 LONGTERMSTORAGE
It is importantto preventgum depositsfrom forming in essential
fuel systemparts such asthe carburetor,fuel hoseor tank during
storage. Also, experience indicates that alcohol-blended fuels
(called gasohol,ethanolor methanol)can attract moisture,which
leadsto separationandformation of acids during storage.Acidic
gascan damagethefuel systemof an enginewhile in storage.
To avoid engine problems, the fuel system should be emptied
beforestorageof 30 daysor longer,asfollows:
•Removeall gasolinefrom the fueltank.
Drain fuel into approved container outdoors,
away from open flame. Be sure engine is cool.
Do not smoke.
•Start and run engineuntilenginestopsfrom lackof fuel.
•Allow the engineto cool, then drain oil from crankcase. Refill
with recommendedgrade.
•Removespark plugandpour about1/2 ounce(15 ml) of engine
oil into the cylinder.Cover spark plug hole with rag. Pull the
recoil starter a couple times to lubricatethe piston rings and
cylinder bore.
ACAUTION!
,_Avoid spray from spark plug hole when
cranking engine.
•Installandtighten spark plug.Donot connectspark plugwire.
•Cleanthe generator'souter surfaces. Check that cooling air
slots andopeningson generatorareopen andunobstructed.
•Storethe unit in a clean, dry place.
3.B OTHERSTORAGETiPS
*Do notstore gasolinefrom oneseasonto another.
,Replacethe gasolinecan if it starts to rust. Rustand/ordirt in
the gasolinewill cause problems with the carburetor and fuel
system.
,If possible,storethe unit indoorsandcover it to giveprotection
from dust anddirt. BESURETOEMPTYTHEFUELTANK.
* If it is not practicalto emptythe fuel tank and the unit is to be
storedfor sometime, useacommerciallyavailablefuelstabilizer
addedto the gasolineto increasethe lifeof thegasoline.
* Cover the unit with a suitable protective cover that does not
retainmoisture.
,_ NEVER cover the generator while engine and
exhaust areas are warm,
13

4.1 TROUBLESHOOTINGGUIDE
Engineisrunning,but noAC output
is available. 1. Circuit breakeris open. 2. Poorconnectionor defectivecord set.
3. Connecteddevice is bad.
4. Faultin generator.
1. Resetcircuit breaker.
2. Checkand repair.
3. Connectanotherdevicethat is in good condition.
4. ContactAuthorizedServiceFacility.
= m ¸¸
Engine runs good but bogs down 1. Short circuit in aconnectedload. 1. Disconnectshorted electricalload.
whenloads areconnected. 2. Generatoris overloaded. 2. See"Don't Overloadthe Generator".
3. Enginespeedis too slow. 3. ContactAuthorizedService Facility.
4. Shorted generatorcircuit. 4. ContactAuthorizedServiceFacility.
Enginewill notstart; orstartsand
runsrough. FuelShut-off is OFR 1. Dirtyair filter. 2.
Out of gasoline. 3.
Stale gasoline. 4.
Spark plugwire not connectedto sparkplug. 5.
Badsparkplug. 6.
TurnFuelShut-offto ON.
Cleanor replaceair filter.
Fillfuel tank.
Drainfuel tank and fill with fresh fuel.
Connectwireto sparkplug.
Replacesparkplug.
,
2.
3.
4.
5.
6.
7. Waterin gasoline.
8. Over-choking.
9. Lowoil level.
10. Excessiverich fuel mixture.
11. Intakevalvestuck open or closed.
12. Enginehas lost compression.
7. Drainfuel tank; fill with fresh fuel.
8. Put choke knob to No Chokeposition.
9. Fill crankcaseto proper level.
10. ContactAuthorizedServiceFacility.
11. ContactAuthorizedServiceFacility.
12. ContactAuthorizedServiceFacility.
.=
Engineshuts down during 1. Out of gasoline. 1. Fillfuel tank.
operation. 2. Lowoil level. 2. Fill crankcaseto proper level.
3. Faultin engine. 3. ContactAuthorizedServiceFacility.
Engine lacks power. 1. Loadis too high. 1. Reduceload (see"Don't Overloadthe Generator").
2. Dirtyair filter. 2. Cleanor replaceair filter.
3. Engineneedsto beserviced. 3. ContactAuthorizedServiceFacility.
I |
Engine "hunts" or falters. 1. Chokeis openedtoo soon. 1. Movechoke to halfway position untilengineruns
smoothly.
2. Carburetoris runningtoo rich or too lean. 2. ContactAuthorizedServiceFacility.
14

15

FEDERALEMiSSiONCONTROLWARRANTYSTATEMENT
YOURWARRANTYRIGHTSANDOBLiGATiONS
TheUnitedStatesEnvironmentalProtectionAgency (EPA)andGeneracPowerSystems, Inc. (Generac)arepleasedto explainthe EmissionOontrol
Systemwarranty onyour new 2008 and laterequipment.Newequipmentthat usesmall spark-ignitedenginesmust be designed,built, and equipped
to meetstringentanti-smog standardsfor the federalgovernment. Generacwill warrantthe emission control system on your generatorfor the period of
time listed below providedtherehas beenno abuse,neglect,unapprovedmodificationor impropermaintenanceof your equipment.
Youremissioncontrol systemmay includeparts such as the: carburetor,ignition system,fuel system,catalytic converter,andother associated
emission-relatedcomponents(if equipped).
MANUFACTURER'SWARRANTYCOVERAGE:
This emissioncontrol system is warrantedfor two years. If,during such warranty period,any emission-relatedpart on your equipmentis found to be
defectivein materialsor workmanship, repairsor replacementwill beperformed by a GeneracAuthorizedWarrantyServiceDealer.
OWNER'SWARRANTYRESPONSiBiLiTiES:
As the generatorowner,you areresponsiblefor the completion of all requiredmaintenanceas listedin your factory suppliedOwner'sManual.For
warrantypurposes, Generacrecommendsthat you retainall receipts covering maintenanceon your generator,but Generaccannot deny warranty
solely dueto the lack of receipts.
Asthe generatorowner,you shouldbe awarethat Generacmay denyany and/orall warranty coverageor responsibilityif your generator,or apart!
componentthereof, hasfailed due to abuse,neglect, impropermaintenanceor unapprovedmodifications,or the useof counterfeit and/or"grey market"
parts not made, suppliedor approvedby Generac.
Youare responsible for contactingaGeneracAuthorizedWarrantyDealer as soon as aproblemoccurs.The warrantyrepairsshould he
completed in a reasonable amount oftime, not to exceed 30 days.
Warrantyservice can be arrangedby contacting eitheryour sellingdealer or a GeneracAuthorizedWarrantyServiceDealer.To locatethe Generac
AuthorizedWarrantyServiceDealernearestyou, call our toll free number:
1-800-333-1322
IMPORTANTNOTE:Thiswarranty statementexplainsyour rights andobligations underthe EmissionOontrolSystemWarranty (EOSWarranty),which
is providedto you by Generacpursuanttofederallaw. See alsothe "GeneracLimitedWarrantiesfor GeneracPowerSystems, Inc.,"which is enclosed
herewith on aseparatesheet, alsoprovidedto you by Generac.Notethatthis warrantyshall not applyto anyincidental,consequentialor indirect
damagescausedby defectsin materialsor workmanship or any delayin repairor replacementof the defectivepart(s). This warranty is in placeof all
other warranties,expressedor implied.Specifically,Generacmakesno otherwarranties as to the merchantabilityor fitness for aparticular purpose.
Any implied warrantiesallowedby law shall belimited in durationto theterms of the expresswarrantyprovidedherein.Somestates do not allow
limitationson how long an implied warrantylasts, so the abovelimitationmay not applyto you.
TheEOSWarrantyappliesonlyto the emission control system of your new equipment.If thereis anyconflict in terms betweenthe ECSWarrantyand
the GeneracWarranty,the GeneracWarrantyshall apply.Boththe EOSWarrantyand the GeneracWarrantydescribe important rights and obligations
with respectto your new engine.
Warrantyservice can be performed only by aGeneracAuthorizedWarrantyServiceFacility.Whenrequestingwarranty service,evidencemust be
presentedshowing the dateof the saleto the original purchaser/owner.
If you haveany questions regardingyourwarranty rights and responsibilities,you should contactGeneracatthe following address:
ATTENTIONWARRANTYDEPARTMENT
GENERACPOWERSYSTEMS,iNC.
P.O.BOX297 • WHITEWATER,Wl 53190
Part I
Part No.0H1911 Rev.B 10/11
16

EMiSSiONCONTROLSYSTEMWARRANTY
EmissionControlSystemWarranty(ECSwarranty)for equipment usingsmall spark-ignitedengines:
(a) Applicability: Thiswarranty shall apply to equipmentthat uses small off-road engines.TheECSWarranty periodshallbeginon the datethe new
equipmentis purchased by/deliveredto its original,end-use purchaser/ownerand shallcontinuefor 24 consecutivemonths thereafter.
(b) GeneralEmissionsWarrantyCoverage:Generacwarrants to the original,end-use purchaser/ownerof the new engineor equipmentandto each
subsequentpurchaser/ownerthat the ECSwhen installedwas:
(1) Designed,builtandequippedso asto conform with all applicableregulations;and
(2) Freefrom defects inmaterialsand workmanshipwhich causethe failure of a warrantedpart at anytime duringthe ECSWarranty Period.
(c) Thewarrantyon emissions-relatedparts will be interpretedas follows:
(1) Anywarrantedpart that is not scheduledfor replacementas requiredmaintenanceinthe Owner'sManualshallbe warrantedfor the ECS
WarrantyPeriod.If any such part fails duringthe ECSWarrantyPeriod,it shall berepairedor replacedby Generacaccordingto Subsection
(4) below.Any such part repairedor replacedunderthe ECSWarrantyshall be warrantedfor the remainderofthe ECSWarrantyPeriod.
(2) Anywarrantedpart that is scheduledonlyfor regularinspectionas specifiedin the Owner'sManualshall bewarrantedfor the ECSWarranty
Period.A statementin the Owner's Manualto the effect of "repairor replaceas necessary"shallnot reducethe ECSWarrantyPeriod.Any
such part repairedor replacedunderthe ECSWarrantyshall be warrantedfor the remainderof the ECSWarrantyPeriod.
(3) Anywarranted part that is scheduledfor replacementas requiredmaintenancein the Owner'sManual shall bewarranted forthe period oftime
prior to first scheduledreplacementpoint for that part. Ifthe partfails prior to the first scheduledreplacement,the part shall be repairedor
replacedby Generacaccordingto Subsection(4) below.Any such emissions-relatedpart repairedor replacedunderthe ECSwarrantyshall
be warrantedfor the remainderofthe periodprior to the first scheduledreplacementpointfor that part.
(4) Repairor replacementof any warranted,emissions-relatedpart underthis ECSWarrantyshall be performedat no chargeto the owner at a
GeneracAuthorizedWarrantyServiceFacility.
(5) Notwithstandingthe provisions of subsection (4) above,warrantyservices or repairs mustbe providedatGeneracAuthorizedService
Facilities.
(6) Whenthe engineis inspectedby a GeneracAuthorizedWarrantyServiceFacility,the purchaser/ownershall not be held responsiblefor
diagnostic costs if the repairis deemedwarrantable.
(7) Throughoutthe ECSWarrantyPeriod,Generacshallmaintaina supply of warrantedemission-relatedparts sufficientto meetthe expected
demandfor such parts.
(8) Any Generacauthorizedand approvedemission-relatedreplacementparts may be usedin the performanceof any ECSwarranty maintenance
or repairsand will be providedwithout chargeto the purchaser/owner.Such use shallnot reduceGeneracECSWarrantyobligations.
(9) Unapproved,add-on, modified,counterfeitand/or"grey market"parts may not beused to modify or repaira Generacengine.Such usevoids
this ECSWarranty and shallbe sufficientgroundsfor disallowingan ECSWarrantyclaim. Generacshallnot beheld liablehereunderfor
failuresof anywarrantedparts of Generacequipmentcausedbythe useof such anunapproved,add-on, modified,counterfeit and/or "grey
market" part.
EMISSIONRELATEDPARTSMAYINCLUDETHEFOLLOWING(IF EQUIPPED):
1) FUELMETERINGSYSTEM
A. CARBURETORANDINTERNALPARTS
B. PRESSUREREGULATOR
2) AIRINDUCTIONSYSTEM
A. INTAKEMANIFOLD
B. AIRFILTER
3) IGNITIONSYSTEM
A. SPARKPLUGS
B. IGNITIONCOILS/MODULE
4) AIRINJECTIONSYSTEM
A. PULSEAIRVALVE
5) EXHAUSTSYSTEM
A. CATALYST
B. THERMALREACTOR
C. EXHAUSTMANIFOLD
Part2
PartNo. 0H1911 Rev.B 10/11
]'7

GENERAC POWER SYSTEMS "TWO YEAR" LiMiTED WARRANTY
FOR GP SERIES PORTABLE GENERATORS
For a period of two (2) yearsfrom the date of original sale,GeneracPower Systems,Inc. (Generac)warrants its GPSeriesgeneratorswill befree from defects in materials
andworkmanship for the itemsand period set forth below. Generacwill, at its option, repair or replaceany part which, upon examination,inspection and testing by Generac
or a GeneracAuthorizedWarranty Service Dealer,is found to be defective.Repairor replacementpursuantto this limited warranty shallnot renewor extendthe original
warranty period. Any repairedproduct shall bewarrantedfor the remainingoriginalwarranty period only. Any equipmentthatthe purchaser/ownerclaims to bedefective
must bereturnedto and examinedby the nearest GeneracAuthorizedWarranty Service Dealer.All transportation costs underthe warranty,including return tothe factory,
are to be borneand prepaid by the purchaser/owneKThis warrantyapplies only to GeneracGPSeriesportable generatorsand is nottransferablefrom original purchaser.
Saveyour proof-of-purchase receipt.If you do notprovide proof of the initialpurchase date,the manufacturer's shipping date of the product will beusedto determinethe
warranty period. WARRANTY SCHEDULE
Consumer applicationsare warrantedfor two (2) years. Commercial andRentalapplications arewarranted for one(1) year or 1000 hoursmaximum, whichever comesfirst.
CONSUMERAPPLICATIONFORTHEUNITEDSTATESANDCANADAONLY
YEARONE- Limited comprehensivecoverageon Laborand Part(s) listed (proof of purchaseand maintenanceis required):
• Engine-All Components
• Alternator-All Components
YEARTWO- Limited comprehensive coverageon Part(s) listed (proof of purchaseand maintenanceis required):
• Engine-All Components
• Alternator-All Components
COMMERCIAl/RENTALAPPLICATION
YEARONE- Limited comprehensivecoverageon Laborand Part(s) listed (proof of purchaseand maintenanceis required):
• Engine-All Components
• Alternator-All Components
NOTE: Forthe purpose of this warranty "consumer use" meanspersonalresidentialhousehold or recreationaluse by original purchaseEThis warranty does not applyto
units used for Prime Powerin placeof utilitywhere utility power service is presentor where utility power service does not normally exist. Once a generatorhas experienced
commercial or rental use, it shall thereafter be considered a non-consumeruse generatorfor the purpose ofthis warranty.
GUiDELiNES:
1. All warranty repairs, must be performed and/oraddressed by an Authorized/CertifiedGeneracDealer,or branchthereof.
2. Units thathave been resoldare not coveredunderthe GeneracWarranty,as this Warranty is nottransferable.
3. Use of Non-Generacreplacementpart(s) will void thewarranty in its entirety.
4. Generacmay choose to Repair,Replace or Refunda piece of equipment.
5. Warranty LaborRates arebased on normal working hours. Additional costs for overtime, holiday or emergency labor costs for repairs outside of normal business hours
will bethe responsibility of the customer.
6. Warranty Parts shipment costs are reimbursedat groundshipment rates. Costsrelatedto requestsfor expeditedshippingwill bethe responsibility of thecustomer.
7. Batteries arewarranted by the battery manufactureK
8. Verification of requiredmaintenancemay be requiredfor warranty coverage.
THiS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:
1. Costs of normal maintenanceand adjustments.
2. Failurescaused by any contaminatedfuels, oils or lack of proper oil levels.
3. Repairsor diagnostics performed by individuals otherthan Generacauthorizeddealersnot authorized inwriting by Generac.
4. Failuresdue,but not limitedto, normal wear andtear,accident, misuse, abuse, negligenceor improperuse.
5. As with all mechanical devices,the Generacenginesneed periodic part(s) service and replacementto perform as designed.This warranty will notcover repairwhen
normal use has exhaustedthe life of a part(s) or engine.
6. Failurescaused by any externalcause or act of God, such as collision, theft, vandalism, riot or wars, nuclearholocaust,fire, freezing,lightning, earth-quake,windstorm,
hail, volcanic eruption, water or flood, tornado or hurricane.
7. Damage relatedto rodentand/or insect infestation.
8. Products that are modified or altered in a mannernot authorized by Generacin writing.
9. Any incidental, consequentialor indirectdamagescausedby defects in materials or workmanship, or any delay in repair or replacementof the defectivepart(s).
10. Failuredueto misapplication.
11. Expensesrelated to "customer instruction" or troubleshooting whereno manufacturing defect is found.
12. Rentalequipment used while warranty repairs arebeing performed.
13. Starting batteries,fuses, light bulbsand enginefluids.
THISWARRANTYIS IN PLACEOFALL OTHERWARRANTIES,EXPRESSEDORIMPLIED.SPECIFICALLY,GENERACMAKESNO OTHERWARRANTIESAS TO THE
MERCHANTABILITYOR FITNESSFORA PARTICULARPURPOSE.Any implied warranties allowed by law shall be limited in duration to the terms of the expresswarranty
provided herein.Some statesdo not allow limitations on how long an implied warranty lasts,so theabove limitationmay notapply to you. GENERAC'SONLYLIABILITY
SHALL BETHEREPAIRORREPLACEMENTOFPART(S)AS STATEDABOVE.INNO EVENTSHALLGENERACBELIABLEFORANY INCIDENTALOR CONSEQUENTIAL
DAMAGES,EVENIFSUCHDAMAGESAREA DIRECTRESULTOFGENERAC'SNEGLIGENCE.Some states do not allow the exclusionor limitationof incidentalor
consequentialdamages,so theabove limitation may notapply to you. This warranty gives you specific legal rights.You also haveother rightsfrom state to state.
GENERAC POWER SYSTEMS, INC. • R0. BOX 8•Waukesha, Wl 53187 •Ph: (888) GENERAC (436-3722) •Fax: [phone]
To locate the nearest Authorized Dealer visit our website www.generac.com
Part No. 0H8902 RevisionE (10/11)
Manual Part No. 0H9060 Rev. C (11/04/11) Printed in China