General Shale STACKER 200 User manual

“Stacker 200” Woodbox (WBX-200) Assembly Instructions
STACKER 200
Woodbox
How-To Assemble Your
All General Shale Outdoor Living products are warranted to be made from high quality materials that meet or exceed ASTM material standards.
Outdoor Living products are intended for recreational or residential use and are not warranted for any other purpose. The life of the product
depends on correctness of installation and extent of usage. All metal components are subject to normal rust and corrosion.
GENERAL SHALE OUTDOOR LIVING PRODUCT WARRANTY
ANY IMPLIED WARRANTIES ARE HEREBY DISCLAIMED AND ARE EXPRESSLY EXCLUDED.
PART NO. WBX-200
DIFFICULTY NOVICE
APPROX. DIM. 3'W x 2'D x 3'8H
P.O. Box 3547 / Johnson City, TN 37602 / 1-800-414-4661 / www.GeneralShale.com
APPROX. WEIGHT 2,485 lbs.

P.O. Box 3547 / Johnson City, TN 37602 / 1-800-414-4661 / www.GeneralShale.com
Materials included with your outdoor kit.
(15)
(26)
(1)
(18)
Block “A” (4"x 8"x 16")
Block “B” (4"x 8"x 12")
Bullnose Block “B3” (4"x 6 3/4"x 14")
Block “C” (4"x 8"x 8")
(4) Block “D” (4"x 8"x 4")
(2)
(1)
(1)
(5)
Block “E” (4"x 4"x 11 1/4")
Block “G” (4"x 6 3/4"x 12")
Block "H" (4"x 4 1/4"x 8")
Bullnose Block "B1" (4"x 8"x 14")
(1) Bullnose Block "B2"(4"x 4 1/2"x 14")
(1)
(1)
(2)
Bullnose Block "B4"(4"x 8"x 8")
Bullnose Corner Block "B5"
Bullnose Block "B6"(4"x 5"x 8")
(2) Block Lintel (4"x 8"x 27")
(1) Cement Board (12"x 27")
(1)
(1)
Decorative Arriscra Tile Insert (7 5/8" x 19 1/4")
in Set Mix Bag
Additional materials required to install your kit.
Concrete or Gravel (for setting base)
Level
Tape Measure
Small Trowel
Note: Actual components may vary slightly. Some cutting may be required.
NOTE: is unit is designed for outdoor use only. is unit is not designed to be used on
wood decks or under roof enclosures. Locate unit reasonable distance from any combustible
materials. Comply with local building code(s) and burning permits as applicable. Retain these
instructions with unit.
“Stacker 200” Woodbox (WBX-200) Assembly Instructions
5 gal. Mixing Bucket
Note: You may also use landscape adhesive (available separately) in place of supplied thin set mix.
Block “F” (4"x 3 1/8"x 12")
(2)
2

Step
1Create a level base using Crusher Run Stone to accommodate the overall footprint
of the woodbox kit.
Prepare an area 3'6"wide x 2'6"deep.
Remove sod and vegetation.
Excavate/remove so soil as required to provide level stone surface at a
minimum of 4"deep.
If soil under sod is hard, soil can be leveled out and used as a base material.
If required, use landscape blocks to retain stone base.
If installing optional hearth/knee wall, extend base as required.
(Base Section View)
Reference diagrams for creating a level base.
Undisturbed Ground
Existing Ground Screed Stone Base Level
4"
4"min. Crusher Run Stone
3'6"
2'6"
NOTE: All outdoor living kits can be installed directly on a properly prepared stone base. However,
for best performance and appearance, a concrete pad is recommended.
P.O. Box 3547 / Johnson City, TN 37602 / 1-800-414-4661 / www.GeneralShale.com
Woodbox Outline
3'x 2'
(Base Plan View)
FRONT
3'6" x 2'6"
Crusher Run Base
(4" min. thickness)
“Stacker 200” Woodbox (WBX-200) Assembly Instructions
3

P.O. Box 3547 / Johnson City, TN 37602 / 1-800-414-4661 / www.GeneralShale.com
Step
2Build the woodbox (courses 1 and 2).
Assemble the woodbox on a level setting base.
Apply thin set to the inside of block to prevent excess from squeezing out
onto the face of the mailbox.
Apply thin set layer with small trowel to bond courses.
Aer laying the rst course, check to make sure it is level before proceeding.
B
B
B
B
B
B
B
B
B
Course 1
(9) Block “B” (4"x 8"x 12")
B
B
B
B
B
B
B
B
B
B
Course 2
(6) Block “A” (4"x 8"x 16")
A
A
E
E
A
A
A
A
(2) Block “E” (4"x 4"x 11 1/4")
“Stacker 200” Woodbox (WBX-200) Assembly Instructions
4

P.O. Box 3547 / Johnson City, TN 37602 / 1-800-414-4661 / www.GeneralShale.com
Step
3Build the woodbox (courses 3 and 4).
Apply thin set to the inside of block to prevent excess from squeezing out
onto the face of the woodbox.
Use supplied thin set between all courses and all block.Use supplied thin set between all courses and all block.
Course 3
(3) Block “A” (4"x 8"x 16")
(3) Block “B” (4"x 8"x 12")
(6) Block “C” (4"x 8"x 8")
(1) Block “H” (4"x 4 1/4"x 8")
(2) Bullnose Block “B1” (4"x 8"x 14")
(1) Bullnose Block “B2” (4"x 4 1/2"x 14")
B
CBC
B
CC
A A
A H
B1 B2 B1
Course 4
(2) Block “A” (4"x 8"x 16")
(4) Block “B” (4"x 8"x 12")
(4) Block “C” (4"x 8"x 8")
(1) Block “D” (4"x 8"x 4")
B
A D A
B
CC
CC
BB
“Stacker 200” Woodbox (WBX-200) Assembly Instructions
C C
NOTE: All block shown in light gray use the 8"dimension as the
height and all dark gray block use the 4"dimension as the height.
5

P.O. Box 3547 / Johnson City, TN 37602 / 1-800-414-4661 / www.GeneralShale.com
Step
4Build the woodbox (courses 5 and 6).
Apply thin set to the inside of block to prevent excess from squeezing out
onto the face of the woodbox.
Use supplied thin set between all courses and all block.Use supplied thin set between all courses and all block.
Course 6 (Before Cement Board)
(2) Block “A” (4"x 8"x 16")
(2) Block “B” (4"x 8"x 12")
(2) Block “C” (4"x 8"x 8")
(3) Block “D” (4"x 8"x 4")
Course 5
(2) Block “A” (4"x 8"x 16")
(3) Block “B” (4"x 8"x 12")
(6) Block “C” (4"x 8"x 8")
B
CBC
B
C
C
AA
C C
“Stacker 200” Woodbox (WBX-200) Assembly Instructions
AA D
B
C
B
C
DD
F F
4" x 8" x 27" Cast Lintel (2)
8"
2"
2"
4" x 8" x 27" Cast Lintel (1)
4"
(2) Block “F” (4"x 3 1/8"x 12")
(2) Lintels (4"x 8"x 27")
(1) Cement Board (12"x 27")
NOTE: Lintel 1 sits on top of course 5; Lintel
2 sits on top of “F” blocks.
Cement Board installs on top of Lintel (2) below.
Course 6 (Aer Cement Board Installed)
6

P.O. Box 3547 / Johnson City, TN 37602 / 1-800-414-4661 / www.GeneralShale.com
Step
5Build the woodbox cap (course 7).
Apply thin set to the inside of block to prevent excess from squeezing out
onto the face of the woodbox.
Use supplied thin set between all courses and all block.Use supplied thin set between all courses and all block.
Course 7 (Cap)
(3) Block “B” (4"x 8"x 12")
(3) Bullnose Block “B1” (4"x 8"x 14")
(1) Bullnose Corner Block
(1) Bullnose Block “B4” (4"x 8"x 8")
(2) Bullnose Block “B6” (4"x 5"x 8")
(1) Bullnose Block “B3” (4"x 6 3/4"x 14")
(1) Block “G” (4"x 6 3/4"x 12")
B4, B5 and B6 blocks can be ipped over and used on the right side of the
woodbox to use the woodbox on the right side of the replace.
“Stacker 200” Woodbox (WBX-200) Assembly Instructions
B4
B6
B6
B5
B B G B
B1 B1 B3 B1
7

P.O. Box 3547 / Johnson City, TN 37602 / 1-800-414-4661 / www.GeneralShale.com
Step
6Install decorative tile insert.
Install supplied tile on exposed block lintel with thin set.
“Stacker 200” Woodbox (WBX-200) Assembly Instructions
Decorative Arriscra Tile Insert
8
OL-BRO 0045-0415