
Gentherm Global Power Technologies III
TABLE OF FIGURES
Figure 1 – Overall Dimensions of the 5220 TEG ............................................................ 8
Figure 2 – 5220 TEG General Assembly, shown with L/C ..............................................12
Figure 3 – 5220 Fuel System General Assembly ..........................................................13
Figure 4 – Burner General Assembly ..........................................................................15
Figure 5 – Gross Power from Power Unit @ 20°C (Beginning of Service Life)...................16
Figure 6 – 220-Watt Limiter Assembly........................................................................17
Figure 7 – 220-Watt L/C Assembly ............................................................................18
Figure 8 – CP Interface System Assembly...................................................................20
Figure 9 – Assembling the 5220 TEG..........................................................................23
Figure 10 – Model 5220 Mounting Dimensions, shown with CP and L/C ..........................24
Figure 11 – Applying Thread Sealant..........................................................................25
Figure 12 – Setting up the 5220 TEG, shown with Limiter assembly...............................26
Figure 13 – Wiring Diagram 5220 TEG, with 12 V Limiter Assembly ...............................28
Figure 14 – Wiring Diagram 5220 TEG, with 24V L/C Assembly .....................................29
Figure 15 – CP Installation........................................................................................31
Figure 16 – CP Wiring for Model 5220-12 V, with Limiter Assembly................................31
Figure 17 – CP Wiring for Model 5220-24 V, with L/C Assembly.....................................32
Figure 18 – Wind Scoop – Leg Assembly.....................................................................33
Figure 19 – Wind Scoop – Pole Stand.........................................................................33
Figure 20 – Vset and Gross Power vs Ambient Temperature (Beginning of Service Life) .....37
Figure 21 – Vset vs Time After Ignition, Example ..........................................................39
Figure 22 – Change in Fuel Gauge Pressure vs Elevation Above Sea Level ......................40
Figure 23 – Air Shutter Diagram................................................................................41
Figure 24 – Change in Vset vs Air-Shutter Adjustment, Typical .....................................44
Figure 25 – TEG Tuning Guide...................................................................................46
Figure 26 – Change in Vset vs Fuel Pressure Adjustment, Typical....................................48
Figure 27 – CP Interface System, Series Wiring Diagram ..............................................52
Figure 28 – CP Interface System, Parallel Wiring Diagram ............................................52
Figure 29 – Pressure Regulator .................................................................................57
Figure 30 – Solenoid Valve Cable Plug Connections......................................................59
Figure 31 – Solenoid Valve Fuel System Connections ...................................................60
Figure 32 – SI Module Wiring ....................................................................................64
Figure 33 – Spark Ignition Control Module Wiring Diagram ...........................................65
Figure 34 – Thermal Cutoff Installation Diagram..........................................................68
Figure 35 – Momentary Open Circuit Diagram .............................................................72
Figure 36 – 5220 TEG General Assembly ....................................................................74