GEORGE FISCHER MSA 250SE User manual

Item #1167 (7/16)
© Georg Fischer LLC
Printed in USA
GF Piping Systems
MSA 250SE
Technical and Operation Manual

The technical data in this publication is for general informational purposes
only and is not binding. We reserve the right to make changes without prior
notice. Please refer to our General Conditions of Supply.
All rights reserved, in particular those pertaining to reproduction,
distribution and translation. No part of this publication may be reproduced
in any form (print, photocopying, microfilm or data recording) without the
written permission of GF Piping Systems.
Contents
Introduction .............................................................................. 3
Validity ......................................................................................3
Product Description ...........................................................................3
Power Supply ................................................................................3
Main Supply ..........................................................................3
Generator Operation ..................................................................3
Fusion Cables ........................................................................3
Extension Cord .......................................................................3
Starting Up...................................................................................3
Operation Controls ....................................................................3
Switching On .................................................................................3
Operation with Barcode Reader ............................................................. 4
Time-based Fusion ............................................................................4
Energy-based Fusion ..........................................................................4
Multiple Joint Fusion Capability .................................................................4
Manual Operation ......................................................................... 4
Manual Input of Fusion Time and Voltage ........................................................4
End of Fusion .................................................................................5
Interrupting the Fusion Process ................................................................5
Error Messages ........................................................................... 6
Product Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Maintenance.............................................................................. 7
Cleaning .............................................................................7
Operational Check ....................................................................7
Industrial Safety Regulations ............................................................... 7
Operating the Unit ....................................................................7
Check Before Operation................................................................7
Protection of the Unit..................................................................7
Defective Unit ........................................................................7
Opening the Unit ......................................................................7
2

Introduction
The MSA 250SE is a proven fusion unit in the industry, featuring
advanced transformer technology. This unit can be used to join
GF’s Fuseal II, Fuseal Squared, and PPro-Seal polypropylene
products.
The MSA 250SE has the capability to run on both on-site power
(110v/60Hz.) and generator power sources.
All required fusion parameters are programmed into the MSA
250SE by simply scanning a barcode specific to each pipe size.
Barcodes also provide the capability to perform program
updates for new products in the field.
The MSA 250SE has multiple joint capability as well as a built
in fail-safe mode.
Please read all operating instructions prior to use to ensure
safe and proper operation of the MSA 250SE.
Validity
These Operating Instructions are valid for the MSA 250SE
series (beginning with unit number 30000.) The unit number is
located on the identification plate, on the right-hand side of the
unit.
Product Description
The MSA 250SE is an electrofusion power control unit for the
joining of polypropylene electrofusion fittings. Fusion
programming of fittings, with a fusion barcode supplied by GF
Piping Systems (Interleaved 2/5 according to ISO/TC138/SC5/
WG12), should be used. Do not attempt to create fusion
barcodes – this will void all warranties. Please contact GF to
ensure you have the latest barcode cards, as they are
periodically improved with new versions.
Power Supply
This unit is designed for a single-phase alternating current of
110VAC/60Hz.
(For more specific details see the Product Specification section
of this guide.)
WARNING: Use AC power only. DC power will damage the
MSA 250SE.
Main Supply
Power connections must have safety conductors (i.e. ground
fault interrupters) and fuses with 16A capacity (inert). An FI
safety switch is recommended.
Generator Operation
There are no set rules to determine the necessary generator
output. Requirements will vary depending on the settings of the
generator, as well as various environmental factors.
Fusion Cables
Only use factory supplied cables.
Extension Cord
The required extension cord is 150 ft. maximum (10 gauge/3
wire minimum.) Unit includes 10 ft. 110 V 3 prong power cord.
Starting Up
• Ensure that the MSA 250SE is standing firmly and the
ventilators have an unobstructed air supply.
• Confirm correct power connections.
• Operate the MSA 250SE according to the ocial GF
Operating Instructions.
Operation Controls
The display and control functions are located on the front
panel.
1. UP Key
2. START/STOP Key
Switching On
3

Operation with Barcode
Reader
The barcode reader operates best when held at an angle of 10
to 30 degrees from the vertical position and is run across the
barcode strip in one continuous movement. After use, return
the barcode reader to its protective case. As an option, a
barcode scanner is also available.
Time-based Fusion
After connecting the fitting, the displayed fusion time may
change as a result of temperature compensation.
Multiple Joint Fusion Capability
Joint Size Fuseal PPro-Seal
½" n/a 4
¾" n/a 4
1" n/a 4
1½" 4 4
2" 4 4
3" 4 4
4" 6 n/a
6" 5 n/a
8"–12" 2 n/a
Manual Operation
MANUAL MODE can be initiated by pressing the up or down
arrows. The fusion voltage and time can be set in this mode:
Manual Input of Fusion Time and
Voltage
Entering the fusion time
The fusion time is entered and displayed in seconds.
1. Press the UP key for approximately 1 second.
• The unit is now in the programming mode.
• The digit to be programmed will blink.
2. Press the UP key several times until the desired number
appears on the display.
• With every push of the key, the active display moves up
one position: 0,1,2,3...9,0,1...
3. The next digit is reached by pressing the UP key for
approximately 1 second.
4. Repeat steps 2 and 3 until all 4 digits are inserted.
5. By pressing and holding on the last digit, the input is
confirmed and the process continues with the input of the
fusion voltage.
4

Entering the fusion voltage
Entering the fusion voltage works the same as entering the
fusion time.
The fusion voltage is displayed in volts. It can be programmed
to an accuracy of 0.1 volts.
By pressing and holding on the last digit, the input is confirmed
and the MSA 250SE is ready for fusion.
If the key is pressed for a longer time on the first digit, the input
of the fusion voltage can be skipped over.
End of Fusion
Interrupting the Fusion Process
In case of irregularities, the fusion process can be abandoned
with the START/STOP key at any time. In this case, an error
message will be displayed (refer to Error Messages).
Some cases may lead to an automatic abandonment of the
fusion process (refer to Error Messages).
5

Error Messages
No Description Comments
E2 MAINS VOLTAGE TOO HIGH Check generator 110V VAC Nominal
E5 AMBIENT TEMP. TOO LOW Must be between +14°F  +113°F
E6 AMBIENT TEMP. TOO HIGH Must be between +14°F  +113°F
E7 INTERNAL TEMP. TOO LOW Allow MSA 250SE to warm up in a heated room
E8 INTERNAL TEMP. TOO HIGH Allow MSA 250SE to cool o
E9 FITTING RESISTANCE TOO LOW Check fitting (Display switches between error code and measured resistance)
E10 FITTING RESISTANCE TOO HIGH Check fitting (Display switches between error code and measured resistance)
E11 FUSION VOLTAGE TOO LOW Check generator output/extension cable
E12 FUSION VOLTAGE TOO HIGH If this occurs frequently, send MSA 250SE in for servicing
E13 FUSION CIRCUIT INTERRUPTED Check the power connection/extension cable (To dismiss this error message,
switch o MSA 250SE)
E14 FUSION CURRENT TOO HIGH Damaged coil. If this occurs frequently, return MSA 250SE for servicing
E15 POWER SUPPLY TEMP. TOO LOW Allow MSA 250SE to warm up in a heated room
E16 POWER SUPPLY TEMP. TOO HIGH Allow MSA 250SE to cool o
E21 OUTAGE DURING LAST FUSION Check the last fusion operation
E22 FUSION INTERRUPTED WITH STOP Check the last fusion operation
E28 UNIT RANGE EXCEEDED Use a fitting which can be joined with the MSA 250SE
E71 ERROR MEASURING AMBIENT TEMP. Send MSA 250SE in for servicing
E74 FUSION POWER TOO LOW Check the generator output/extension cable
E75 FUSION POWER TOO HIGH Allowed fusion-power exceeded. Use MSA 250SE with less fittings in parallel
E78 POWER SUPPLY ERROR Send MSA 250SE in for servicing
E100 FUSION PROGRAM INCORRECT Use a barcode from the standard ISO/TR 13950
E101 WRONG BARCODE TYPE Use a barcode from the standard ISO/TR 13950
E102 CONFIGURATION ERROR Send MSA 250SE in for servicing
E103 RESISTANCE MEASUREMENT ERROR Disconnect MSA 250SE and fitting from the generator, check the connection
E104 VENTILATOR ERROR Check ventilator opening if unobstructed, send MSA 250SE for servicing
Product Specification
Input Voltage 90-130 VAC Nominal voltage: 110 VAC, 60Hz
Input Current 15 Amps
Output Voltage 0 to 45 VAC
Output Current 0 to 30 Amps
Power Consumption max. 1200 W nominal output
Generator Output Performance 2 KVA Sinusoidal (unipolar operation) depending on the fitting diameter
Fusion Voltage 3,7 -32 VAC galvanically separated
Protection Type Protection class 1/IP 65
Operating Temperature 10°C (14°F) to + 45 °C (113°F)
Duty Cycle 24%100% depending on the fitting size, with electronic temperature monitoring of the unit
Dimensions Width: 280 mm (11 in.)
Depth: 200 mm (8 in.)
Height: 350 mm (14 in.) (measured inc. carrying handle)
Weight 11.5 kg (25 lbs.) (with cables)
Power Cable Length 3 m (10 ft.)
Fusion Cable 12 ft.
Approvals CE
Accessories Operating manual, multi-fusion cables
6

Maintenance
Cleaning
Clean the unit and the barcode reader regularly with a slightly
damp cloth. The front panel and other panels can be cleaned
with spirits if necessary (no solvents or Trichlor products).
Attention: Under no circumstances should the unit be
sprayed, immersed in water or cleaned with compressed air.
Operational Check
Regular, annual operational checks and calibration are neces-
sary, and must be performed by a GF authorized service agent.
Industrial Safety
Regulations
Operating the Unit
Do not let unauthorized or untrained personnel use the unit.
When the unit is not in operation, avoid unauthorized use by
keeping it in a dry, locked room.
Safe operation of the fusion unit can only be ensured when the
following criteria are fulfilled:
• appropriate transport
• appropriate storage
• professional installation
• use only in accordance with the intended purpose
• careful handling and operation in accordance with speci-
fied guidelines
• annual maintenance
Attention: The MSA 250SE may only be used under
supervision.
Every person who is involved in the installation and operation
of the fusion unit must be properly trained and certified by an
ocial GF representative and should follow these Operating
Instructions exactly. Use of the unit can be dangerous, if the
Operating Instructions are not followed.
The unit may not be used in surroundings with a high risk of
explosion.
Check before Operation
Before each operation, check the unit for damage and whether
it is able to function properly. All components must be mounted
correctly to ensure proper operation.
Protection of the Unit
Keep the main lead and secondary cables away from sharp
edges. Make sure that an authorized service agent immediately
replaces damaged cables. Do not subject the unit to heavy
mechanical strain. The unit is water spray resistant.
Defective Unit
Arrange for damaged housings or other parts to be replaced or
repaired by an authorized service agent. If the unit is not func-
tioning properly, it must be repaired by an authorized service
agent without delay.
Attention: Only authorized and properly qualified personnel
are allowed to make repairs on the unit. Such specialized
technicians must be fully aware of all the safety guide-lines,
maintenance measures, and possible dangers described in
this manual.
Opening the Unit
The unit may only be opened by an authorized service agent.
Attention: When the unit has been opened or the housing
removed, parts of the fusion unit are exposed which may be
electrically charged.
7

GF Piping Systems
Item #1167 (7/16)
© Georg Fischer LLC
Printed in USA
The technical data are not binding. They neither constitute expressly
warranted characteristics nor guaranteed properties nor a guaranteed durability.
They are subject to modification. Our General Terms of Sale apply.
Argentina / Southern South America
Georg Fischer Central Plastics
Sudamérica S.R.L.
Buenos Aires, Argentina
Phone [phone]
gfcentral.ps.ar@georgfischer.com
www.gfps.com/ar
Australia
George Fischer Pty Ltd
Riverwood NSW 2210 Australia
Phone [phone]
australia.ps@georgfischer.com
www.gfps.com/au
Austria
Georg Fischer
Rohrleitungssysteme GmbH
3130 Herzogenburg
Phone [phone]
austria.ps@georgfischer.com
www.gfps.com/at
Belgium / Luxembourg
Georg Fischer NV/SA
1070 Bruxelles/Brüssel
Phone [phone]
be.ps@georgfischer.com
www.gfps.com/be
Brazil
Georg Fischer Sist. de Tub. Ltda.
04795-100 São Paulo
Phone [phone]
br.ps@georgfischer.com
www.gfps.com/br
Canada
Georg Fischer Piping Systems Ltd
Mississauga, ON L5T 2B2
Phone [phone]
Fax [phone]
ca.ps@georgfischer.com
www.gfps.com/ca
China
Georg Fischer Piping Systems Ltd
Shanghai 201319
Phone [phone]
china.ps@georgfischer.com
www.gfps.com/cn
Denmark / Iceland
Georg Fischer A/S
2630 Taastrup
Phone [phone]
info.dk.ps@georgfischer.com
www.gfps.com/dk
Finland
Georg Fischer AB
01510 VANTAA
Phone [phone]
Fax [phone]
info.fi.ps@georgfischer.com
www.gfps.com/fi
France
Georg Fischer SAS
95932 Roissy Charles de Gaulle Cedex
Phone [phone]
fr.ps@georgfischer.com
www.gfps.com/fr
Germany
Georg Fischer GmbH
73095 Albershausen
Phone [phone]
info.de.ps@georgfischer.com
www.gfps.com/de
India
Georg Fischer Piping Systems Ltd
400 076 Mumbai
Phone [phone]
branchoce@georgfischer.com
www.gfps.com/in
Italy
Georg Fischer S.p.A.
20063 Cernusco S/N (MI)
Phone [phone]
it.ps@georgfischer.com
www.gfps.com/it
Japan
Georg Fischer Ltd
556-0011 Osaka,
Phone [phone]
jp.ps@georgfischer.com
www.gfps.com/jp
Korea
Georg Fischer Piping Systems
271-3 Seohyeon-dong Bundang-gu
Seongnam-si, Gyeonggi-do
Seoul 463-824
Phone [phone]
Fax [phone]
kor.ps@georgfischer.com
www.gfps.com/kr
Malaysia
George Fischer (M) Sdn. Bhd.
40460 Shah Alam, Selangor Darul Ehsan
Phone [phone]
my.ps@georgfischer.com
www.gfps.com/my
Mexico / Northern Latin America
Georg Fischer S.A. de C.V.
Apodaca, Nuevo Leon
CP66636 Mexico
Phone [phone]
Fax [phone]
mx.ps@georgfischer.com
www.gfps.com/mx
Middle East
Georg Fischer
Piping Systems (Switzerland) Ltd
Dubai, United Arab Emirates
Phone [phone]
gcc.ps@georgfischer.com
www.gfps.com/int
Netherlands
Georg Fischer N.V.
8161 PA Epe
Phone [phone]
nl.ps@georgfischer.com
www.gfps.com/nl
New Zealand
Georg Fischer Ltd
13 Jupiter Grove, Upper Hutt 5018
PO Box 40399, Upper Hutt 5140
Phone [phone]
nz.ps@georgfischer.com
www.gfps.com/nz
Norway
Georg Fischer AS
1351 Rud
Phone [phone]
no.ps@georgfischer.com
www.gfps.com/no
Poland
Georg Fischer Sp. z o.o.
05-090 Sekocin Nowy
Phone [phone]
poland.ps@georgfischer.com
www.gfps.com/pl
Romania
Georg Fischer
Piping Systems (Switzerland) Ltd
020257 Bucharest - Sector 2
Phone [phone]
ro.ps@georgfischer.com
www.gfps.com/int
Russia
Georg Fischer
Piping Systems (Switzerland) Ltd
Moscow 125047
Phone [phone]
ru.ps@georgfischer.com
www.gfps.com/ru
Singapore
George Fischer Pte Ltd
11 Tampines Street 92, #04-01/07
528 872 Singapore
Phone [phone]
sgp.ps@georgfischer.com
www.gfps.com/sg
Spain / Portugal
Georg Fischer S.A.
28046 Madrid
Phone [phone]
es.ps@georgfischer.com
www.gfps.com/es
Sweden
Georg Fischer AB
117 43 Stockholm
Phone [phone]
info.se.ps@georgfischer.com
www.gfps.com/se
Switzerland
Georg Fischer
Rohrleitungssysteme (Schweiz) AG
8201 Schahausen
Phone [phone]
ch.ps@georgfischer.com
www.gfps.com/ch
Taiwan
Georg Fischer Co., Ltd
San Chung Dist., New Taipei City
Phone [phone]
Fax [phone]
www.gfps.com/tw
United Kingdom / Ireland
George Fischer Sales Limited
Coventry, CV2 2ST
Phone [phone]
uk.ps@georgfischer.com
www.gfps.com/uk
USA / Caribbean
Georg Fischer LLC
Irvine, CA 92618
Phone [phone]
Toll Free [phone]
us.ps@georgfischer.com
www.gfpiping.com
Vietnam
George Fischer Pte Ltd
136E Tran Vu, Ba Dinh District, Hanoi
Phone [phone]
Fax [phone]
International
Georg Fischer
Piping Systems (Switzerland) Ltd
8201 Schahausen/Switzerland
Phone [phone]
Fax [phone]
info.export@georgfischer.com
www.gfps.com/int
GF Piping Systems
Tel. [phone], Toll Free [phone]
Fax [phone]
us.ps@georgfischer.com
www.gfpiping.com