George Foreman GFSBBQ1 Maintenance and service guide

1 BURNER GAS BBQ
GFSBBQ1
WARNING: PLEASE ENSURE TO READ THROUGH THE
SAFETY AND OPERATING INSTRUCTIONS BEFORE
USE.
PLEASE RETAIN INSTRUCTIONS FOR FUTURE REFERENCE
For Customer Services & Spare Parts please call 0345 209 7461
Or visit us at https://www.georgeforeman.co.uk/

CONTENTS
2
Page(s)
Safety instructions
3
BBQ
Feature Diagram 6
BBQ Parts List
6
BBQ Assembly
7-8
Attaching Gas Cylinder
9
Disconnecting Gas cylinder
10
Lighting
your BBQ 11
Food Safety
12
Tips for use
13
Storage
14
Cleaning and care
15
Troubleshooting
16-17
Guarantee and customer services
18
Notes
19

3
SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
READ CAREFULLY AND KEEP FOR FUTURE REFERENCE
WARNING:
•The Barbeque must be installed on a secure level base prior to
use.
•Read the instructions before using the appliance.
•Always light the barbecue with the lid open.
•Check and clean the grease trays regularly.
•The gas hose should be checked regularly for leaks (especially
after long breaks).
•Never use water to extinguish flames.
•Turn off the gas supply at the gas cylinder after use.
•Any modification to the appliance may be dangerous and will
void the guarantee.
•Do not store or use gasoline or mentholated fuels or any other
flammable vapors and liquids in the vicinity of this appliance.
Never light a gas grill with gasoline or similar flammable fluids!
•When the wind speed is above 2m/s don’t use the appliance
facing in to the find as this may case the flame to extinguish.
•Never mount the gas cylinder under the appliance or near any
parts of the appliance which becomes hot as this could result in
serious injury.
•Use protective heat resistant gloves when handling particularly
hot components.
•The appliance must be installed with 1m clearance in all
directions around the appliance and should not be used
underneath any overhead obstruction.

•In the event of a gas leak, turn off the gas supply at the gas
cylinder, extinguish any open flames and keep the lid open.
If the leak continues contact your local gas dealer
immediately. DO NOT USE AN OPEN FLAME TO CHECK FOR
GAS LEAKS
•Always test the gas line for leaks with soapy water. If there
are leaks you should see bubbles forming.
•The lid must always be open when lighting the appliance.
•Be prepared if an accident or fire should occur. Know where
the first aid kit and fire extinguishers are and how to use
them.
•Do not heat any unopened glass or metal container on the
grill. Pressure may build up and cause the container to
burst, possibly resulting in serious personal injury or
damage to the appliance.
•WARNING! This barbecue will become very hot, do not
move it during operation.
•Do not use indoors or in enclosed spaces!
•WARNING! Do not use spirit or petrol for lighting or re-
lighting! Use only firelighters complying to EN 1860-3!
•WARNING! Keep children and pets away.
WARNING! Do not use the barbecue in a confined
and/or habitable space e.g. houses, tents, caravans,
motor homes, boats. Danger of carbon monoxide
poisoning fatality.
4

Safety checks before use:
•If you smell gas shut off gas to the appliance, extinguish any
open flames, open lid and if the odour continues, keep away
from the appliance and immediately call your gas supplier or
your fire department. Leaking gas may cause a fire or explosion
which can cause serious bodily injury, death, or damage to
property.
•Never operate this appliance unattended, always ensure there
are at least two people present.
•Check hose before each use of grill for nicks, cracking,
abrasions or cuts. If the hose is found to be damaged in any
way, do not use the grill.
Carbon Monoxide
Poisoning Hazard
Do not use in
Motor Homes
Do Not Use
Indoors
Do Not Use in
Tents
Use in open
Spaces
Technical data
5

BBQ FEATURE DIAGRAM
You will need…
•Cross Head Screwdriver
•Adjustable Spanner
6
PART
DESCRIPTION
QT
Y
1 Lid 1
2 Handle Back Plate 2
3 Handle 1
4 Base 1
5 Grill Tray –Left 1
6 Grill Tray –Right 1
7 Thermostat 1
8 Grease Tray 1
A M5 Wing Nuts 2
B Pin 2
C Pin Clip 2

7
BBQ ASSEMBLY
Assembling the Handle
1. Place the Lid (1) onto the Base (4) with
the back of the BBQ facing towards
you.
Ensure that the hinges are aligned.
1.
2. Push a Pin (B) through each of the
hinges, and secure into place using the
Pin Clips (C)
1. Attach the handle (3) and the handle back
plates (2) to the lid (1) using two of the M5
Wing Nuts (A).
Ensure that the handle back plates (2) are
attached to the inside of the lid.
Assembling the Lid to the Base

8
BBQ ASSEMBLY
Attaching the Thermostat
1. Slide the Grease Tray (8) into the grease
tray supports, located on the base of the
BBQ.
Your portable gas BBQ is now assembled.
1. Push the leg of the thermostat (7) through
the hole in the lid of the BBQ.
Ensure that the thermostat is correctly
aligned
2. Use a Wing Nut (A) to secure the thermostat
in place.
3. Place the Left and Right Grill Trays (5&6) in
position.
Attaching the Grease Tray

Warning: Always test gas line for leaks at connector
with soap water around all connections.
ATTACHING YOUR GAS BOTTLE
After purchasing your gas cylinder you will then be ready to set it up
with your gas grill.
When changing the gas cylinder it must not be near any source of
ignition. Position the gas cylinder at the left side of your gas grill,
keeping in mind that the bottle must be kept away from heat and in a
safe position.
•When ready to use your gas grill place the regulator onto the gas
bottle valve and push down firmly until you hear it click in to place.
•Attach the hose to the regulator gas outlet, you will need to push
firmly as it is a tight fit.
•Once the hose is connected to regulator it must be secured in
place using one of the two jubilee clips supplied.
•Attach the other end of the gas hose to the gas inlet on the
appliance, again you will need to push firmly as it is a tight fit.
•Once the hose is connected use the second jubilee clip to secure
in place.
•Ensure that the hose is not subjected to twisting which will affect
the gas flow when installing your gas grill. Also the hose must not
have undue tension and must not touch any part of the gas grill
which may be hot.
•Once the gas cylinder is connected to the appliance you can then
start the flow of gas by turning the small lever on the regulator from
its closed position (vertical) to its open position (horizontal).
9

DISCONNECTING YOUR GAS BOTTLE
When you have finished using the appliance you must
remove the gas cylinder.
In order to do this you turn the small lever on the regulator
from its open position (horizontal) to its closed position
(vertical).
Once the gas supply has been turned off you then need to
remove the regulator from the gas cylinder. To do this you
need to push in the button release which is located below the
small lever on the regular and lift away from the gas cylinder.
10

LIGHTING YOUR BBQ
USING THE AUTOMATIC IGNITION
Caution: The lid must be open when lighting the BBQ
Do not stand with your face directly over the gas grill when lighting it.
1. Ensure the dial is in the “OFF” position.
2. Turn the gas cylinder valve to the “ON” position at the regulator.
3. To create a spark, press the control dial (A) into the BBQ and hold
in position for 3-5 second to allow the gas to flow.
Then turn the control dial anticlockwise to “HIGH” (B).
This will create a spark to the burner lighting tube (C) and this
should make a “snap” sound and produce an orange flame from
the burner lighting tube at the left side of the burner (D)
4. Continue to hold the control dial in position for a further 2 seconds
to allow the gas to flow (E) and ensure ignition.
On the “HIGH” setting, the flame should be approximately 12-20mm
high with an orange flame.
Turn the gas control fully anticlockwise for the minimum heat setting
Warning : If the burner still does not light ,turn the burner control
knob to” OFF” and wait 5 minutes to let the gas clear before lighting
again.
Warning: If the burner goes out while the grill is in operation, turn the
control dial to the “OFF” position. Open the lid and wait 5 minutes
before attempting to relight the BBQ.
11

12
FOOD SAFETY
Thoroughly defrost frozen meat and poultry in the refrigerator
before cooking. Keep raw meat and poultry separate from cooked
foods.
Always wash hands after handling raw meat and poultry, before
handling any ready to eat foods.
Wipe and disinfect surfaces that have been in contact with raw
meat and poultry.
When barbecuing meat and poultry, make sure the barbecue is
really hot. Place the larger, thicker portions furthest away from the
most intense heat to ensure thorough cooking without burning and
turn regularly.
Use separate utensils for handling raw meat/poultry and cooked
food on the barbecue, or wash them thoroughly between uses.
To check whether meat, particularly poultry, is cooked, pierce the
flesh with a skewer or fork; the juices should run clear. Ensure the
product is piping hot throughout.

TIPS FOR USE
Preheating the grill before barbecuing is important.
Follow the Lighting your BBQ instructions, then turn control dial to
the “HIGH” position and close the lid to preheat the grill.
This will take 10 to 15 minutes depending on conditions such as air
temperature and wind. After preheating, you can adjust the control
dial as desired.
Food can be barbecued with the lid up or down. Cooking with the
lid down will ensure more even cooking.
For every 5 minutes that the lid is down, open the lid for 1 minute
to release heat.
To save energy, we recommend:
•Minimising the time the lid is open
•Turn off the BBQ and gas supply as soon as cooking is
completed
•Do not preheat the grill for longer than 10 to 15 minutes
•Do not use a higher heat setting than is required.
13

STORAGE
Your Gas Bottle must be stored outdoors in a well ventilated area
and must be disconnected from your gas grill when not being used.
Ensure that you are outdoors and away from any sources of
ignition before attempting to disconnect your gas bottle from your
BBQ.
We recommend that your BBQ is stored indoors, or in a garage or
shed.
When using your BBQ after a period of storage, always check for
gas leaks and any obstructions in the burner before using.
14

CLEANING INSTRUCTIONS
Ensure the appliance is cold before cleaning.
Empty the grease tray after each use and wash in warm soapy
water.
Grill trays should be cleaned by soaking and washing in warm soapy
water.
The interior surfaces of the grill housing cover should also be
washed with warm, soapy water. Use a wire brush, steel wool or a
scouring pad to remove stubborn spots.
Periodically check the burner to see that it is free from insects and
spiders which may clog the gas system, and deflect the gas flow.
Ensure to clean venturi pipes on burner very carefully, make sure
that there are no obstructions. We recommend that you use a pipe
cleaner to clean the venturi pipe area.
Any modifications of this appliance may be dangerous and are not
permitted.
15

TROUBLE SHOOTING
PROBLEM
POSSIBLE CAUSE
PREVENTION/ SOLUTION
Gas leaking from
cracked/cut/burned hose
Damaged hose
Turn off gas at LP tank, if hoes is cut or
cracked, replace hose.
Gas leaking from LP tank
Mechanical failure due to resting or
mishandling
Turn off LP tank valve and replace.
Gas leaking from LP tank
valve
Failure of tank valve from mishandling or
mechanical failure
Turn off LP tank valve and replace.
Gas leaking between LP tank
and regulator connection
Improper installation, connection not
tight, failure of rubber seal
Turn off LP tank valve, remove regulator
from cylinder and visually inspect rubber
seal for damage.
Fire coming through control
panel
Fire in burner tube section of burner due
to partial blockage
Turn off control knobs and LP tank valve.
After fire is out and grill is cold, remove
burner and inspect for spider nests or rust.
Troubleshooting
: Problem
Possible
cause
Prevention/
Solution
Grease fire or continuous
excessive flames above
cooking surface
Too
much grease buildup in burner area
Turn off LP Tank. Leave lid open to allow
flames to die down. After cooling, clean
food particles and excess grease from
inside firebox area, grease cup/pan/tray,
and other surfaces
Burner will not light using
ignitor
Gas
issues
1.
Burner not engaged with control valve
2.
Obstruction in burner
3.
No gas flow
4.
Coupling nut ad LP tank valve not
fully
connected
.
1. Make sure valve are positioned inside of
burner tubes.
2. Ensure burner tube is not obstructed
with spider webs or other material, see
cleaning section of use and care
3.Make sure LP tank is not empty. If LP
tank is not empty, refer to “sudden drop in
gas flow.
4. Turn the coupling nut approximately
one
-half to three-quarters
16

TROUBLE SHOOTING
Burner will not light using ignitor
Electrical issues:
1. Electrode cracked or broken;” sparks at crack.”
2. Electrode tip not in proper position
3. Wire and/or electrode covered with cooking
residue.
4. Wires are loose or disconnected
5. Wires are shorting (sparking) between ignitor and
electrode.
6. push button sticks at bottom sparking between
ignitor and electrode
1.Replace electrode.
2.Tip of electrode should be pointing toward port
hole in burner. The distance should be 1/8” to 3/16”.
Adjust if necessary.
3.Clean wire and or electrode with rubbing alcohol
and clean swab.
4.Reconnect wires or replace electrode/wire
assembly.
5.Replace ignitor wire
6.Replace ignitor
7.Inspect wire insulation and proper connection.
Replace wires if insulation is broken.
Sudden
drop in gas flow or low
flame
1.
Grease buildup.
2.
Excessive fat in meat.
3.
Excessive cooking temperature
1. Clean burners and inside of grill/ firebox
2. Trim fat from meat before grilling.
Flames
blow out
1.
High or gusting winds.
2.
Low on LP gas.
3.
Excess flow valve tripped.
1. Turn front of grill to face away from wind or
increase flame height.
2. Refill LP tank.
3. Refer to “sudden drop in gas flow” above.
Persistent
grease fire
Grease trapped by food buildup around burner
system.
Turn knobs to OFF. Turn gas off at LP tank. Leave lid in
open position and let fire burn out. After grill cools,
remove and clean all parts.
Flashback
…
(fire
in burner tube(s)
Burner
and burner tubes are blocked
Turn knobs to OFF. clean burner
and/or burner tubes. See burner cleaning section of
use and care manual
Flare
-up
1.
Grease buildup.
2.
Excessive fat in meat.
3.
Excessive cooking temperature
1. Clean burners and inside of grill/ firebox
2. Trim fat from meat before grilling.
3. Adjust (lower) temperature
17

18
GUARANTEE AND
CUSTOMER SERVICES
This product is guaranteed for 12 months from the date of the
original purchase. If any defect arises due to faulty materials or
workmanship, the faulty product must be returned to the place of
purchase.
Refund or replacement is at the discretion of the retailer.
The following conditions apply:
•The product must be returned to the retailer with the original
proof of purchase.
•The product must be installed and used in accordance with the
instructions contained in this instruction guide and any other
instructions for use which are supplied.
•It must be used for domestic purposes only and for its intended
use.
•This warranty does not cover wear and tear, damage, misuse
or consumable parts.
This does not affect your statutory rights.
For Customer Services & Spare Parts please call 0345 209 7461
Or visit us at https://www.georgeforeman.co.uk/

19
NOTES

Made by G2S under license.
G2S Ltd, Wigan, WN2 4AY
George Foreman is the registered trademark
of Spectrum Brands (U.K.) Ltd. 
Revision 3
1 BURNER GAS BBQ
GFSBBQ1
20