Geovent MULTIBOX III User manual

MULTIBOX III
source capture control panel
Version 1.0 17.05.18
INSTRUCTIONS MANUAL
www.geovent.dk

1.0 General safety precautions
IMPORTANT – Please study all the instructions before
mounting and commissioning.
Please keep these instructions in a safe place and
instruct all users in the function and operation of the
product.
Installation and service should only be implemented after
studying the wiring diagram thoroughly.
Avoid the dismantling of any factory-mounted parts,
since it impedes the commissioning of the equipment.
All electrical installations must be carried out by an au-
thorised electrician.
1.1 Danger
Dismantling parts on the MultiBox whilst in operation
could be deadly dangerous.
Always disconnect the MultiBox from the mains, when
removing the cover.
2.0 Adjustment of parameters
The MultiBox contains sevaral software programs, which
controls how the MultiBox behaves. The MultiBox is by
default set to 530, which is the program that is to be
used in 9 out of 10 situations
1. Connect the MultiBox to 230 Volts as shown in
the diagram
2. The Display will show “P0” on power-up
3. Press “ENTER” and select the appropriate soft
ware program by scrolling with the “+”
and “-“ keys and the press “ENTER” once more.
4. Shift to P1 (the set point parameter) by using
the “+” key and the press “ENTER” – adjust the
value to your desired set point pressure
(in Pascals) and press “ENTER” once more.
5. Use the “+” until you get to P10.
6. Keep the “ENTER” key pressed until you get a
beep (tells you that the changes you have made
are now saved in EEPROM).
7. In case of failure – cut the power for at least 20
seconds and put it back on. The MultiBox is now
reset and you must start
the programming procedure again.
Tabel of general FV56X parameters
P75 Service timer 0 0-36 0=Off 1-36=months
between service
P76 Call service Max 16
letters
Press and hold arrow
down when connecting
main power to type
service message
P77 Reg volt start 5V 0-10V Regulator start up
voltage
P78 Reg delay start 5 0-240 Regulator start up time
in seconds
P92 Start position 0 0-1-2 0=closed, 1=open,
2=frees
P93 Zero calibration No Yes Calibration of pressure
zero (pa)
P94 Manual start/
stop
Yes Yes
No
Yes= Manual start
No=Auto
P95 Alarm delay 10 3600 Time delay before alarm
signal
P96 Language
select
DK GB select DK or GB
language
P97 Disable alarm
sound
0 0-1 Disable alarm sound
when P97=1
P98 PIN code 0 2211 PIN code on / off
P99 Parameter
Reset
No Yes Yes = Reset all
parameters
P00 Select of
version
550 Table 1 Software version
selection
The software is applied for PID feedback regulation of
process air extraction by means of frequency inverter or
electric or pneumatic damper. The regulator PID signal
can be inverted, and thereby have opposite direction.
The Transmitter has 0-10V signal for calculated air ex-
traction ow, and slave control of balanced Inlet air.
The following start-up procedure is recommended:
• Installation according to diagram below
• Green or Red Alarm diode when T3 is active
• Select software V530 or V630 in Parameter P00
• Connect one pressure sensor tube to ventilation
ducting, or 2 sensor tubes to a ow meter
• Select desired regulator setpoint (Pa) in P01
• Select min. and max. alarm limits
in P02 and P03
• Control signal in T10 can be inverted in P16.
• Terminal T10 is connected to freq. inv. or damper
• Terminal T8 with slave signal for balanced inlet
air is connected to inlet air frequency inverter
• Terminal T9 with ow signal (l/s) can be
connected to Sumbox such as version
V670 or V675.
• Max fan capacity (50 Hz) is entered into P14
• Controller start in T4 or pres ESC
(when P94=yes).

After start-up the following adjustments
are possible:
• Adjust PID regulator: higher P06-value will
speed up the regulator, and higher P07-value
will moderate the regulator and reduce instability
• Adjust P22 and P23 to max Room and
Inlet air ow
• T8 has 0-10V signal for Inlet air slave control
• T9 has 0-10V signal for ow rate transmitter
The regulator maintains the actual set point as
indicated in P10, and transmit 0-10V signals
for ow rate(T9) and slave control of
Inlet air (T8) with frequency control
Par. Label Def. Max Def Max Description
P00 Model number 530 530 630 630 Software version number
P01 Setpoint+pressure 1000 5000 100 1000 Adjust PID setpoint + pressure
P02 Min. alarm limit (Pa) 200 4999 20 999 Monitor alarm min. limit (Pa)
P03 Max. alarm limit (Pa) 5000 5000 1000 1000 Monitor alarm max. limit (Pa)
P04 Time delay (sec) 10 3600 10 3600 Time delay to shut down
P05 Neutral zone (Pa) 3 1000 3 1000 Neutral zone from set point
P06 P-factor (PID) 3 200 3 200 Regulator P-factor (speed)
P07 I-time (PID) (sec) 3 1000 3 1000 Regulator I-time (moderation)
D10 Pressure+setpoint 0 5000 0 1000 Actual press.+setpoint values
P14 Max ow for T10 1000 9999 1000 9999 Max capacity (l/s) main fan
P16 Invert PID signal No Yes No Yes No = normal PID ; Yes = invert
D18 Flow display (l/s) 0 - 0 - Flow with K-factor in P17
P22 Max Room ow 1 9999 1 9999 Room fan max capacity (l/s)
P23 Max Inlet ow 1000 9999 1000 9999 Inlet fan max capacity (l/s)
P24 Residual ow 0 9999 0 9999 Residual fan max capacity
D49 Display T10 (V) 0 - 0 - 0-10V value from PID (V)
D50 Display T9 (V) 0 - 0 - 10-0V Room air value (V)
D51 Display T8 (V) 0 - 0 - 0-10V Inlet air value (V)
P52 Min. limit T10 (V) 0 9 0 9 Adjust voltage limit for T10
P53 Max. limit T10 (V) 10 1 10 1 Adjust voltage limit for T10
P54 Min Limit T9 (V) 0 9 0 9 Adjust voltage limit for T9
P55 Max limit T9 (V) 10 1 10 1 Adjust voltage limit for T9
P56 Min Limit T8 (V) 0 9 0 9 Adjust voltage limit for T8
P57 Max limit T8 (V) 10 1 10 1 Adjust voltage limit for T8
P73 Flow rate (10V) 1000 9999 1000 9999 Flow (l/s) limit T9 at 10V output
Parameter list
Power supply
Voltage-free contacts
N
L
230V
CTS Alarm Light Motor T4 T3 T11 T12 T13 5V 13V PIR T10 T9 T8T7 T6 T5
Start/stop
Control Alarm
Voltage Controller and Regulator outputs
NC C NO NC C NO Control
Start/
stop
Alarm
Start/
stop
13V
Out Control
0-10V
Signal
Flow
Rate (l/s)
signal
Inlet air
slave
signal
Alarm
signal
13V
+ 0
+ 0+ 0 +0
Control
pulse
signal
13V
+ 0
Control
pulse
signal
13V
+ 0
Transmitters 0-10V
Connection diagram for software version V530 and V630

Quick guide for
frequency inverter setup.
ABB ACS 150
”AI” adjustment type is set to ”U” on the micro switch (0-10V)
If Multibox II is used, control mode
is set at ”REM”.
”LOC” = Control using front panel.
”REM” = External PID control.
Access parameter list.
Press menu and select Par L
Menu
Exit Arrows
Now it is possible to scroll through the parameter list using arrows.
(Shown: example)

Operation Limits
Setup the allowed current. In many cases the same as
indicated on the label on the motor. For example. 2,6A
Setup minimum frequency.
Set at 15Hz. If set lower, both fan and frequency inverter may
suffer damage.
Set max. frequency.
Set at max allowed frequency for the current fan.
Setup the motor´s rated voltage as indicated on
the motor label. For example 400V
Setup the motor´s rated current as indicated on
the motor label. For example 2,6A
Setup the motor´s rated frequency as indicated on
the motor label. For example 50Hz
Setup the motor´s rated speed as indicated on
the motor label. For example. 2830 rpm
Setup the motor´s rated power consumption as indicated on
the motor label. For example 4Kw
Motor data setup
Setup ramp up time.
Normally about 20 seconds.
(Ramp time correlates with fan size –the larger the fan, the longer the ramp time)
Setup ramp down time.
Normally about 50 seconds
(Ramp time correlates with fan size –the larger the fan, the longer the ramp time
Ramp time setup.
Setup max reference.
Setup the value(Hz) of max reference voltage (10V).
If you want the fan to run at for ex. 55Hz set it at 55Hz.
(If you do not set this parameter the fan will not run faster
than 50Hz)
This is a quick guide for setting up the frequency inverter with the minimu required settings.
These settings apply to a typical Geovent product constellation, and are not directly applicable for use with other products.
For settings of other parameters/macros and detailed explanation hereof, see the instructions manual from ABB.

Operation Limits
Setup the allowed current. In many cases the same as
indicated on the label on the motor. For example. 2,6A
Setup minimum frequency.
Set at 15Hz. If set lower, both fan and frequency inverter may
suffer damage.
Set max. frequency.
Set at max allowed frequency for the current fan.
Setup the motor´s rated voltage as indicated on
the motor label. For example 400V
Setup the motor´s rated current as indicated on
the motor label. For example 2,6A
Setup the motor´s rated frequency as indicated on
the motor label. For example 50Hz
Setup the motor´s rated speed as indicated on
the motor label. For example. 2830 rpm
Setup the motor´s rated power consumption as indicated on
the motor label. For example 4Kw
Motor data setup
Setup ramp up time.
Normally about 20 seconds.
(Ramp time correlates with fan size –the larger the fan, the longer the ramp time)
Setup ramp down time.
Normally about 50 seconds
(Ramp time correlates with fan size –the larger the fan, the longer the ramp time
Ramp time setup.
Setup max reference.
Setup the value(Hz) of max reference voltage (10V).
If you want the fan to run at for ex. 55Hz set it at 55Hz.
(If you do not set this parameter the fan will not run faster
than 50Hz)
This is a quick guide for setting up the frequency inverter with the minimu required settings.
These settings apply to a typical Geovent product constellation, and are not directly applicable for use with other products.
For settings of other parameters/macros and detailed explanation hereof, see the instructions manual from ABB.

Quick guide til
opsætning af frekvensomformer.
ABB ACH 580
OBS: Styres der med Multibox III skal
styringsformen indstilles til ”AUTO”.
”Hand” = Styring via. frontpanelet.
”Auto” = Ekstern PID styring.
Adgang til parameterlisten.
Tryk menu.
Her kan du vælge hvad du vil indstille, på de følgende
sider vil du se de indstillinger vi anbefaler som minimum.
Vælg ”Primære indstillinger”.
Funktionstaster.

Opsætning af grænser.
Maksimum strøm
Her indstilles den max tilladte strøm. I mange tilfælde vil
dette være det samme som angivet på mærkepladen på
motoren. Feks. 2,6A
Minimum frekvens
Her indstilles minimum frekvens.
Indstilles til 15Hz, sættes den under vil både ventilator og
frekvensomformer kunne tage skade.
Maksimum frekvens
Her indstilles maximum frekvens.
Indstilles til den max tilladte frekvens for den aktuelle
ventilator.
Spænding
Strøm
Frekvens
Hastighed
Effekt
Her indstilles motorens nominelle spænding som angivet på
mærkepladen på motoren. Feks. 400V
Her indstilles motorens nominelle strøm som angivet på
mærkepladen på motoren. Feks. 2,6A
Her indstilles motorens nominelle frekvens som angivet på
mærkepladen på motoren. Feks. 50Hz
Her indstilles motorens nominelle hastighed som angivet på
mærkepladen på motoren. Feks. 2830 o/m
Her indstilles motorens nominelle effekt som angivet på
mærkepladen på motoren. Feks. 4Kw
Opsætning af motordata.
Under ”primære indstillinger” vælges motor.
Under ”Primære indstillinger” vælges ”grænser”.

Her indstilles rampe op tiden.
Indstilles normalt til ca. 20 sekunder. Accelerationstid
Decelerationstid
Her indstilles rampe ned tiden.
Indstilles normalt til ca. 50 sekunder.
Opsætning af rampetider.
Opsætning af max reference.
Skala maks
Her indstilles værdien (Hz) af max reference spænding (10V).
Skal ventilatoren køre eks. 55Hz indstilles denne til 55Hz.
(Undlades dette vil ventilatoren ikke køre over 50Hz)
Dette er en quick guide til indstilling af de som minimum krævede indstillinger. Disse indstillinger er for en typisk standard Geovent
produkt sammensætning, og kan ikke bruges direkte sammen med andre produkter.
For opsætning af andre parametre/makroer og detaljerede forklaringer af parametre/makroer henviser vi til manualen fra ABB.
Her vælges om man vil bruge DI4 som startbetingelse.
Som standard er den indstillet til DI4. Vi anbefaler at fjerne
fluebenet.
Opsætning af startbetingelser.
Brug start interlock 1
Under ”Primære indstillinger” vælges ”Ramper”.
Under ”Primære indstillinger” vælges ”Start, stop,reference”.
På næste side vælges ”Primært automatisk styrested” og på
efterfølgende side ”AI1 -skala”
Under ”Start, stop, reference” vælges ”Aflåst/åbne”.

When T4 (oating input) is activated the Multibox is activated and CTS and relay motor in the bottom is activated.
+24V
CTS relay -
activated when
the box is
activated.
T2 - 24V out
230V
10 11
Machine/welder
Note: If error, switch terminal 2 and 3 on freqency converter. This will typically solve the problam as 0V is sent in to AI
Control on GFB2 Filter
12 13 15 16
J N 0
230 V
Multibox III
JN0 8 9 10
230 V
MOTOR Alarm
Terminals
123
GFD Damper
1 2 3
54
Sensing coil
Machine/welder
N F
380 V
N F J FF
Power Smart
START/STOP SIGNAL FOR FAN/MULTIBOX - connected in parallel
U + V + W +PE
1
2
3
4
5 6 7
8
9DI2
Start/Stop signal
PowerBox III
230 V
GND +24V +24V
GFD Damper
123
NO
CNC
Power coil connects to
10 and 11
One phase from the welding plant is looped through the sensing coil
MULTICOUPLING DIAGRAM - TERMINALS, MULTIBOX AND FREQUENCY INVERTERS
T10 is only used
in Multibox
SRC
AI1
AGND
GND
DCOM
DI1
400 V
L1 L1 L1
PE
Fi
R-
R+
ABB ACH 580
Start/Stop signal
U + V + W +PE
1
2
3
9
10
11
12
13
24V
T10 is only used
in Multibox
SRC
AI
GND
GND
COM
DI1
400 V
L1 L1 L1
PE
Fi
R-
R+
ABB ACS 150
Start/Stop signal
Connect one of the following frequency inverters
N L
CTS
Quick guide - also see manual
P0: Version selector - select 530 (most common) P1: Adjustment set point [Pa] P2: Min. Alarm limits [s] at too low pressure P3: Max. Alarm limit [s] at too high pressure P10: shows current pressure.
Adjusting the frequency inverter:
See manual - important parameters to adjust:
Motor data: Typically parameter group 99 Ramp up/down: Typically parameter group 22. Frequency Max/Min:
Typically parameter group 20 and 11
IMPORTANT
Jumper on the bottom (S1) must be switched from “I” to “U” This will change output from current to voltage. Remember to bridge GND and COM.
Enable input
Fan input
Adjusting Multibox III:

3
1
3
2
4
Contact set.
Multibox III
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10
J N 0 8 9 10
230 V
Alarm
Terminals
1 2 3
GFD Damper
1 2 3
54
Sensing coil
Machine/welder
N F
380 V
N F J FF
Power Smart
230 V
GFD Damper
1 2 3
1
3
2 4
Contact set.
Start/Stop signal
Micro Switch
OSV.
230 V
GFD Power
1 2
GFD Damper
1 2 3
NO - blue
Common
- (Black)
NC - Grey
Terminals: Max.
external connection 250V, 6A
Functions:
Black/blue=Connect Black/grey=break
MULTI COUPLING DIAGRAM - TERMINALS, MULTIBOX AND FREQUENCY INVERTERS
T10 is only used
in Multibox
SRC
AI
GND
GND
COM
DI1
380 V
L1 L1
L1
PE
Fi
R-
R+
ABB ACS 150
Start/Stop signal
Connect one of the
following frequency
inverters
N L
GFD Power
1 2
N L N L
START/STOP SIGNAL FOR
FAN/MULTIBOX
U + V + W +PE
1
2
3
4
5
6
7
8
9DI2
T10 is only used
in Multibox
SRC
AI1
AGND
GND
DCOM
DI1
380 V
L1 L1 L1
PE
Fi
R-
R+
ABB ACH 580
Start/Stop signal
U + V + W +PE
1
2
3
9
10
11
12
13
24V
When T4 (floating input)
is activated the Multibox is
activated and CTS and relay
motor in the bottom is
activated.
+24V
230 V230 V
GFD Power
1 2
GFD Damper
1 2
CNO
MOTOR
GTE Hose Reel GTS Hose Reel

Warranty
Geovent A/S grants a warranty for products, which are
defective; when it can be proved that the defects are due
to poor manufacture or materials on the part of Geovent.
The warranty comprises remedial action (reparation
or exchange) until one year after date of shipment. No
claims can be made against Geovent A/S in relation
to loss of earnings or consequential loss as a result of
defects on products from Geovent.
User liability
In order for Geovent to be capable of granting the de-
clared warranty, the user/tter must follow this Instruction
Manual in all respects.
Under no circumstances may the products be changed
in any way, without prior written agreement with
Geovent A/S.

The manufacturer: GEOVENT A/S
Hovedgaden 86
DK-8831 Løgstrup
hereby declares that:
The product: Multibox III
Models: FV56X
has been manufactured in compliance with the
following directives and standards:
Safty:
EN60730-1:2012 – Automatic electrical
controls for household and similar use.
Part 1: General requirements.
EMC:
EN 61000-6-1:2007 – Electromagnetic
compatibility (EMC) –
Part 6-1: Generic standards - Immunity for
residental, comercial and light-industrial
envioronments.
EN 61000-6-3:2007 – Electromagnetic
compatibility (EMC) –
Part 6-3: Generic standards.
Emission standard for residental, comercial and
light-industrial envioronments.
EN 61000-6-3/A1:2011 – Electromagnetic
compatibility (EMC) –
Part 6-3: Generic standards.
Emission standard for residental, comercial and
light-industrial envioronments.
EN 61000-6-3/A1/AC:2012 – Electromagnetic
compatibility (EMC) –
Part 6-3: Generic standards.
Emission standard for residental, comercial and
light-industrial envioronments.
RoHS: Directive 2011/65/EU
HOVEDGADEN 86 • DK-8831 LØGSTRUP
([phone] • [email protected]
Declaration of Conformity
Additional information:
The product meets the specications in EMC Directive
2014/30/EU, Low Voltage Directive 2014/35/EC
and is CE-marked.
The product is testet for normal use.
Date: 17/05 2018
Position: Managing Director
Name: Thomas Molsen
Signature: ____________________________

HOVEDGADEN 86 • DK-8831 LØGSTRUP
([phone] • [email protected]